Device for judging position of material flow
By designing a device for judging the position of the material flow, using a servo motor and an angle sensor, it can accurately judge the starting and ending positions of the material on the main belt, which solves the problem of inaccurate material position judgment in the existing technology and improves the efficiency of material transportation. Accuracy and efficiency.
Patent Information
- Application Number
- CN202421153950.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-24
AI Technical Summary
In the process of metallurgy of iron and steel, it is difficult for the prior art to accurately determine the starting and ending position of the material on the main belt, resulting in easy material explosion.
A device is designed, including a loading conveyor belt, a gantry, a waste belt baffle and a round steel. The servo motor drives the head of the main belt to rotate. The material drives the waste belt baffle to rotate to generate an angle. The angle sensor is used to collect the angular deformation and judge. The starting and ending position of the material.
It can effectively judge the accurate starting and ending position of the material on the main belt, avoid the phenomenon of material popping due to inaccurate judgment of the material position, and improve the accuracy and efficiency of material transportation.
Smart Images

Figure CN222374685U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of iron and steel metallurgy, in particular to a device for judging the position of material flow. Background Art
[0002] In the iron and steel metallurgical process, the materials in the blast furnace ore trough and coke trough are transported to the blast furnace receiving trough through the main feeding belt after being weighed and screened, and then distributed into the furnace at the specified distribution angle through the feeding tank and the unloading tank. Generally speaking, ore and coke enter the furnace separately, but ore and coke share a main belt and a material tank. In order to improve operating efficiency and shorten material transportation time, it is required to quickly close the material tank valve after the ore is loaded into the material tank, and distribute the material into the furnace, and open the material tank valve before the coke arrives. Under normal circumstances, the feeding belt does not have the function of judging the position of the material flow, and it is easy to have material overflow due to inaccurate material position judgment. Therefore, a device for judging the position of the material flow is required to accurately judge the starting and ending positions of the material on the main belt. Utility Model Content
[0003] The purpose of the utility model is to provide a device for determining the position of a material flow, so as to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for judging the position of material flow, comprising a feeding conveyor belt, a gantry, a waste belt baffle and round steel, wherein a main belt head and a main belt tail are respectively arranged at two ends inside the feeding conveyor belt, and a main belt body is connected between the main belt head and the main belt tail, a gantry is erected at a central position above the feeding conveyor belt, and a control panel is arranged on one side of the gantry, a bearing is arranged at the top end of the gantry, and a round steel is arranged at the bottom end of the bearing, an angle sensor is arranged on the round steel, and a waste belt baffle is hung at the bottom end of the round steel.
[0005] Preferably, a base is provided at the bottom end of the loading conveyor belt, and universal wheels are provided at the four corners of the bottom of the base, fixed blocks are provided at the bottom ends of both sides of the base, and two sets of supporting feet are provided below the fixed blocks through brackets.
[0006] Preferably, a screw rod passes through the top end of each of the fixing blocks, and the bottom end of each of the screw rods is connected to the top of the bracket via a rotating sleeve.
[0007] Preferably, a servo motor is fixed to one end of one side of the loading conveyor belt, and the output end of the servo motor is connected to the main belt head.
[0008] Preferably, anti-slip strips are evenly distributed on the surface of the main belt body, and the anti-slip strips are made of rubber material.
[0009] Preferably, a shell is provided at the bottom end of the round steel, and a first hook and a second hook are provided on both sides of the bottom of the shell through a rotating shaft, respectively, and the first hook and the second hook are connected to the hanging ring on the waste belt baffle.
[0010] Preferably, a driving gear and a driven gear are respectively provided on the first hook and the second hook, and the driving gear and the driven gear are meshed with each other.
[0011] Preferably, a micro electric cylinder is provided at the top end inside the shell, and the output end of the micro electric cylinder is connected to the first hook through a connecting shaft.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] (1) The device for determining the position of material flow is equipped with a feeding conveyor belt, a main belt head, a main belt tail, a servo motor, a gantry, round steel, an angle sensor and a waste belt baffle. A bearing is installed at the center of the gantry. The waste belt baffle is connected to the bearing through round steel. The servo motor drives the main belt head to rotate, so that the main belt body transports iron and steel metallurgical materials. When materials pass by, the materials drive the waste belt baffle to rotate to a certain angle. When no materials pass by, the waste belt baffle returns to zero position (vertical state). The angle deformation of the device is collected by the angle sensor, so that the accurate starting and ending positions of the materials on the main belt body can be effectively determined, and it is not easy to cause material overflow due to inaccurate material position determination.
[0014] (2) The device for determining the position of the material flow is installed with a housing, a driving gear, a driven gear, a first hook, a second hook and a micro-electric cylinder. The micro-electric cylinder drives the first hook to rotate, so that the driving gear rotates, and the driven gear meshes with the driving gear, so that the second hook and the first hook are closed inward, thereby connecting the round steel to the waste belt baffle. The connection method is simple, reliable and firm, and it is convenient to remove and replace the waste belt baffle.
[0015] (3) The device for judging the position of material flow is installed with a base, a universal wheel, a fixed block, a screw, a bracket and a support foot. The universal wheel facilitates the movement of the feeding conveyor belt. It is moved to one side of the steel blast furnace. The screw is driven to rotate by a tool, so that the bracket moves down and the support foot contacts the ground, thereby supporting the feeding conveyor belt, making it less likely to slide and shift when feeding and judging the material flow. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a front view structural schematic diagram of the utility model;
[0017] Figure 2 This is a schematic diagram of the top view of the feeding conveyor belt of the utility model;
[0018] Figure 3 It is a side view structural diagram of the gantry of the utility model;
[0019] Figure 4 It is a schematic diagram of the cross-sectional structure of the shell of the utility model;
[0020] Figure 5 It is a side structural schematic diagram of the fixing block of the utility model.
[0021] In the figure: 1. Feeding conveyor belt; 2. Gantry; 3. Control panel; 4. Base; 5. Fixed block; 6. Universal wheel; 7. Servo motor; 8. Main belt head; 9. Main belt body; 10. Anti-slip strip; 11. Main belt tail; 12. Waste belt baffle; 13. Bearing; 14. Angle sensor; 15. Round steel; 16. Housing; 17. Micro electric cylinder; 18. Driving gear; 19. Driven gear; 20. First hook; 21. Second hook; 22. Screw; 23. Bracket; 24. Support foot. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-5 The utility model provides an embodiment: a device for determining the position of a material flow, comprising a feeding conveyor belt 1, a gantry 2, a waste belt baffle 12 and a round steel 15, wherein a main belt head 8 and a main belt tail 11 are respectively arranged at both ends of the feeding conveyor belt 1, and a main belt body 9 is connected between the main belt head 8 and the main belt tail 11;
[0024] A servo motor 7 is fixed to one end of one side of the feeding conveyor belt 1, and the output end of the servo motor 7 is connected to the main belt head 8;
[0025] The servo motor 7 drives the main belt head 8 to rotate, so that the main belt body 9 rotates around the main belt head 8 and the main belt tail 11, thereby conveying iron and steel metallurgical materials;
[0026] The surface of the main belt body 9 is evenly distributed with anti-skid strips 10, and the anti-skid strips 10 are all made of rubber material, so that the material is not easy to slip and deviate;
[0027] A gantry 2 is set up at the central position above the feeding conveyor belt 1, and a control panel 3 is set on one side of the gantry 2. A bearing 13 is set at the top of the gantry 2, and a round steel 15 is set at the bottom of the bearing 13. An angle sensor 14 is set on the round steel 15, and a waste belt baffle 12 is hung at the bottom of the round steel 15;
[0028] When materials pass by, the materials will drive the waste belt baffle 12 and the round steel 15 to rotate to a certain angle. When no materials pass by, the waste belt baffle 12 will return to the zero vertical state. The angle deformation of the device is collected by the angle sensor 14, which can effectively determine the accurate starting and ending positions of the materials on the main belt body 9, and it is not easy to cause the phenomenon of material overflow due to inaccurate material position judgment.
[0029] A housing 16 is provided at the bottom end of the round steel 15, and a first hook 20 and a second hook 21 are provided on both sides of the bottom of the housing 16 through a rotating shaft, and the first hook 20 and the second hook 21 are connected to the hanging ring on the waste belt baffle 12;
[0030] A driving gear 18 and a driven gear 19 are respectively disposed on the first hook 20 and the second hook 21, and the driving gear 18 and the driven gear 19 are meshed with each other;
[0031] A micro electric cylinder 17 is disposed at the top of the housing 16, and an output end of the micro electric cylinder 17 is connected to the first hook 20 via a connecting shaft;
[0032] The first hook 20 is driven to rotate by the micro-electric cylinder 17 in the housing 16, so that the driving gear 18 rotates, and the driven gear 18 meshes with the driving gear 19, so that the second hook 21 and the first hook 20 are closed inward, and then the round steel 15 is connected to the waste belt baffle 12. The connection method is simple, reliable and firm, and it is convenient to remove and replace the waste belt baffle 12;
[0033] A base 4 is provided at the bottom end of the feeding conveyor belt 1, and universal wheels 6 are provided at the four corners of the bottom of the base 4, and the feeding conveyor belt 1 is moved to one side of the steel blast furnace through the universal wheels 6 on the base 4;
[0034] The bottom ends of both sides of the base 4 are provided with fixing blocks 5, and two sets of supporting feet 24 are provided below the fixing blocks 5 through brackets 23;
[0035] The top of the fixed block 5 is passed through by a screw rod 22, and the bottom end of the screw rod 22 is connected to the top of the bracket 23 through a rotating sleeve;
[0036] The screw rod 22 is driven to rotate by a tool, so that the bracket 23 moves down and the legs 24 are in contact with the ground, thereby supporting the feeding conveyor belt 1, and the phenomenon of sliding and displacement is not likely to occur;
[0037] The specific models and specifications of the servo motor 7, the angle sensor 14 and the micro electric cylinder 17 need to be determined by selection calculation based on the specification parameters of the device. The selection calculation method is a prior art and will not be described in detail.
[0038] Working principle: When the embodiment of the present application is in use, the universal wheel 6 on the base 4 is used to move the feeding conveyor 1 to one side of the steel blast furnace, and the screw 22 is driven to rotate by a tool, so that the bracket 23 moves down and the support foot 24 contacts the ground, so as to support the feeding conveyor 1, and it is not easy to slide and shift. The servo motor 7 drives the main belt head 8 to rotate, so that the main belt body 9 rotates around the main belt head 8 and the main belt tail 11, so as to transport iron and steel metallurgical materials. When materials pass by, the materials will drive the waste belt baffle 12 and the round steel 15 to rotate to produce a certain angle. When no materials pass by, the waste belt The baffle 12 will return to the zero position (vertical state). The angle deformation of the device is collected by the angle sensor 14, which can effectively determine the exact starting and ending positions of the material on the main belt body 9. It is not easy to cause material overflow due to inaccurate material position judgment. In addition, the first hook 20 is driven to rotate by the micro-electric cylinder 17 in the shell 16, so that the driving gear 18 rotates, and the driven gear 18 engages with the driving gear 19, so that the second hook 21 and the first hook 20 are closed inward, thereby connecting the round steel 15 to the waste belt baffle 12. The connection method is simple, reliable and firm, and it is convenient to remove and replace the waste belt baffle 12.
Claims
1. A device for determining the position of a material flow, characterized in that: The utility model comprises a feeding conveyor belt (1), a gantry (2), a waste belt baffle (12) and round steel (15), wherein the two ends of the feeding conveyor belt (1) are respectively provided with a main belt head (8) and a main belt tail (11), and a main belt body (9) is connected between the main belt head (8) and the main belt tail (11), a gantry (2) is erected at a central position above the feeding conveyor belt (1), and a control panel (3) is arranged on one side of the gantry (2), a bearing (13) is arranged at the top end of the gantry (2), and a round steel (15) is arranged at the bottom end of the bearing (13), an angle sensor (14) is arranged on the round steel (15), and a waste belt baffle (12) is hung at the bottom end of the round steel (15).
2. A device for determining the position of a material flow according to claim 1, characterized in that: A base (4) is provided at the bottom end of the feeding conveyor belt (1), and universal wheels (6) are provided at the four corners of the bottom of the base (4). Fixed blocks (5) are provided at the bottom ends of both sides of the base (4), and two groups of supporting feet (24) are provided below the fixed blocks (5) through brackets (23).
3. A device for determining the position of a material flow according to claim 2, characterized in that: The top end of each of the fixing blocks (5) is penetrated by a screw rod (22), and the bottom end of each of the screw rods (22) is connected to the top of the bracket (23) via a rotating sleeve.
4. The device for determining the position of a material flow according to claim 1, characterized in that: A servo motor (7) is fixed to one end of one side of the loading conveyor belt (1), and the output end of the servo motor (7) is connected to the main belt head (8).
5. The device for determining the position of a material flow according to claim 1, characterized in that: Anti-slip strips (10) are evenly distributed on the surface of the main belt body (9), and the anti-slip strips (10) are all made of rubber material.
6. The device for determining the position of a material flow according to claim 1, characterized in that: A shell (16) is provided at the bottom end of the round steel (15), and a first hook (20) and a second hook (21) are provided on both sides of the bottom of the shell (16) through a rotating shaft, respectively, and the first hook (20) and the second hook (21) are connected to the hanging ring on the waste belt baffle (12).
7. A device for determining the position of a material flow according to claim 6, characterized in that: A driving gear (18) and a driven gear (19) are respectively provided on the first hook (20) and the second hook (21), and the driving gear (18) and the driven gear (19) are meshed with each other.
8. The device for determining the position of a material flow according to claim 6, characterized in that: A micro electric cylinder (17) is arranged at the top end of the housing (16), and the output end of the micro electric cylinder (17) is connected to the first hook (20) via a connecting shaft.