Fastener heat treatment one-time forming device

By designing a one-time molding device for fastener heat treatment that includes a main mechanism, a control mechanism and an auxiliary mechanism, the problem of fasteners easily sticking to the mold during molding is solved, and an efficient and safe molding and demoulding process is achieved.

CN222374691UActive Publication Date: 2025-01-21江苏甬怡紧固件有限公司
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Patent Information

Application Number
CN202420237407.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2025-01-21
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

Fasteners are easily stuck to the mold during molding, making them difficult to remove, reduce working efficiency, and are easily injured when manually removed.

Method used

A one-time forming device for heat treatment of fasteners is designed, including a main body mechanism, a control mechanism and an auxiliary mechanism. The main mechanism realizes the forming and demoulding of fasteners through the right mold, funnel, pushing device and other components. The control mechanism realizes the control and monitoring of the device through fixed rods, control panels, indicator lights and other components. The auxiliary mechanism realizes the control and monitoring of the device through ramps, heating rods, etc. Components such as drive motors realize the heating and processing of fasteners.

Benefits of technology

By optimizing the mold design and control system, the device improves the efficiency of fastener molding and demoulding, reduces the risk of manual operations, and improves work efficiency and safety.

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Abstract

The utility model relates to the technical field of fasteners, and discloses a fastener heat treatment one-time forming device which comprises a main body mechanism, a control mechanism and an auxiliary mechanism, the control mechanism is located at the left end of the main body mechanism, the auxiliary mechanism is located at the inner end of the main body mechanism, and the main body mechanism comprises a box body, an electric push rod, a movable rod and a left mold. The electric push rod is fixedly mounted at the right end of the inner end of the box body, and the movable rod is fixedly mounted at the left end of the electric push rod; according to the fastener heat treatment one-time forming device, through installation of the main body mechanism, a right mold facilitates fastener forming, the usability is improved, liquid can conveniently enter the mold through a funnel, the fastener can be conveniently separated from the mold through a pushing device, the pushing device and a pushing plate are fixed through a connecting plate, and the pushing device can be conveniently reset through a reset spring; and a pushing plate fixes a jacking column, the jacking column can conveniently move through a round hole to jack the fastener away from the mold, and the practicability of the one-time forming device for heat treatment of the fastener is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fasteners, in particular to a fastener heat treatment one-time forming device. Background Art

[0002] Fasteners are a type of mechanical parts used for fastening connections and are extremely widely used. Fasteners are used in a wide range of industries, including energy, electronics, electrical appliances, machinery, chemicals, metallurgy, molds, hydraulics, and other industries. Various types of fasteners can be seen on various machinery, equipment, vehicles, ships, railways, bridges, buildings, structures, tools, instruments, chemicals, meters, and supplies. They are the most widely used basic mechanical parts. They are characterized by a wide variety of specifications, different performances and uses, and a high degree of standardization, serialization, and generalization. Therefore, some people call a type of fasteners with national standards standard fasteners, or simply standard parts.

[0003] The existing patent document with publication number CN212077110U discloses a heat treatment device for fasteners, including a conveying rack fixedly arranged at the bottom of a heating box by a bracket, and suction plates are symmetrically arranged on the vertical side walls inside the heating box, each suction plate is fixedly connected to a ventilation duct that passes through and extends to the outside of the heating box, and a suction fan is fixedly installed on each ventilation duct, and the other side of the suction fan is connected to a blower, each blower passes through the top of the heating box and is connected to the air duct, each air duct is arranged above the inner wall of the heating box, and each air duct is equidistantly arranged with a plurality of air nozzles, and a heating assembly is arranged directly below each air duct, and each heating assembly is fixedly arranged on the inner top of the heating box through a support. The utility model allows thermal energy to be fully circulated, so that the heat inside it is uniform and the heat transfer speed is extremely fast, so that the efficiency of the entire processing is improved, the purpose of hot air recycling is achieved, the utilization rate of hot air is improved, and the purpose of energy saving and environmental protection is achieved.

[0004] The existing patent document with publication number CN212077110U discloses a heat treatment device for fasteners. The fasteners are easily stuck to the mold during molding, which makes them difficult to remove, reduces work efficiency, and is prone to injury when removed manually. Summary of the invention

[0005] 1. Technical issues to be resolved

[0006] The utility model aims to provide a fastener heat treatment one-time molding device to solve the problem in the background art that the fasteners are easy to stick to the mold during molding, making it difficult to remove, reducing work efficiency, and easily causing injuries when removing manually.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fastener heat treatment one-time molding device, comprising a main mechanism, a control mechanism and an auxiliary mechanism, wherein the control mechanism is located at the left end of the main mechanism, the auxiliary mechanism is located at the inner end of the main mechanism, the main mechanism comprises a box, an electric push rod, a movable rod, and a left mold, the electric push rod is fixedly mounted on the right end of the inner end of the box, the movable rod is fixedly mounted on the left end of the electric push rod, and the left mold is fixedly mounted on the left end of the movable rod;

[0009] The main body mechanism also includes a right mold, a funnel, a pushing device, a connecting plate, a return spring, a pushing plate, a top column and a circular hole. The right mold is movably mounted on the left end of the left mold, the funnel is fixedly mounted on the upper end of the right mold, the pushing device is fixedly mounted on the inner end of the left mold, the connecting plate is fixedly mounted on the right end of the pushing device, the return spring is fixedly mounted on the left end of the connecting plate, the pushing plate is fixedly mounted on the right end of the connecting plate, the top column is fixedly mounted on the right end of the connecting plate, and the circular hole is fixedly mounted inside the left mold. The right mold facilitates the molding of fasteners and improves usability. The funnel facilitates the entry of liquid into the mold and improves usability. The pushing device facilitates the separation of fasteners from the mold and improves usability. The connecting plate fixes the pushing device and the pushing plate and improves fixation. The return spring facilitates the resetting of the pushing device and improves usability. The pushing plate fixes the top column and improves fixation. The circular hole facilitates the movement of the top column to push the fastener away from the mold and improves usability.

[0010] Preferably, the control mechanism includes a fixed rod, a control panel, an indicator light, a display screen, a control button, a feed port, a fixed leg, a cooling device, a box door and a handle. The fixed rod is fixedly installed on the left end of the box body, and the control panel is fixedly installed on the left end of the fixed rod. The fixed rod fixes the control panel, which improves the fixation. The control panel is convenient for the staff to control and improves the convenience of control.

[0011] Preferably, the indicator light is fixedly mounted on the upper end of the control panel, the display screen is fixedly mounted on the upper end of the front end of the control panel, the control button is fixedly mounted on the lower end of the display screen, and the feed port is fixedly mounted on the left end of the upper end of the box body. When the indicator light is on, it indicates that a fault has occurred in the device, thereby improving practicality. The display screen makes it convenient for staff to view information, thereby improving practicality. The control button facilitates the operation of the control device, thereby improving practicality.

[0012] Preferably, the fixed leg is fixedly installed on the left end of the lower end of the box body, the cooling device is fixedly installed on the left end of the feed port, the box door is fixedly installed on the left end of the box body, and the buckle is fixedly installed on the left end of the box door. The fixed leg makes the device stable during operation and improves the stability. The cooling device is convenient for cooling the fasteners and improves the practicality. The buckle makes it easy to open the box door and improves the convenience.

[0013] Preferably, the auxiliary mechanism includes a ramp, a heating rod, a round shaft, a movable plate, a drive motor, a screw, a bearing, a movable block, a connecting block and a basket. The ramp is fixedly mounted at the right end of the inner end of the box body. The ramp facilitates the fasteners to slide into the basket, thereby improving mobility.

[0014] Preferably, the heating rod is fixedly mounted on the inner end of the slope, the round shaft is fixedly mounted on the lower end of the middle part of the inner end of the box body, and the movable plate is fixedly mounted on the lower end of the round shaft. The heating rod is convenient for heating the fasteners, thereby improving practicality. The round shaft fixes the movable plate, thereby improving practicality. The movable plate plays a role of heat preservation, thereby improving practicality.

[0015] Preferably, the drive motor is fixedly mounted inside the left end of the box, the screw is fixedly mounted on the upper end of the transmission end of the drive motor, and the bearing is fixedly mounted on the outer end of the upper end of the screw. The drive motor provides power, and the screw drives the movable block to move, thereby improving mobility. The bearing enables the screw to run stably, thereby improving stability.

[0016] Preferably, the movable block is movably mounted on the outer end of the screw rod, the connecting block is fixedly mounted on the right end of the movable block, and the basket is fixedly mounted on the lower end of the connecting block. The movable block fixes the connecting block to improve the fixation, and the connecting block fixes the basket to improve the fixation.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The one-time forming device for heat treatment of fasteners realizes that the right mold is convenient for fastener forming through the installation of the main body mechanism, which improves the usability; the funnel facilitates the liquid to enter the mold, which improves the usability; the pushing device facilitates the fastener to be separated from the mold, which improves the usability; the connecting plate fixes the pushing device and the pushing plate, which improves the fixation; the reset spring facilitates the reset of the pushing device, which improves the usability; the pushing plate fixes the top column, which improves the fixation; the round hole facilitates the top column to move to push the fastener away from the mold, which improves the usability and the practicality of the one-time forming device for heat treatment of fasteners;

[0019] 2. The one-time forming device for heat treatment of fasteners realizes fixing the control panel with a fixing rod by installing a control mechanism, thereby improving fixation. The control panel is convenient for the staff to control. When the indicator light is on, it indicates that the device has a fault, thereby improving practicality. The display screen is convenient for the staff to view information, thereby improving practicality. The control button is convenient for controlling the operation of the device. The fixed legs make the device stable during operation, thereby improving stability. The cooling device is convenient for cooling the fasteners, thereby improving practicality. The buckle handle is convenient for opening the box door, thereby improving controllability of the one-time forming device for heat treatment of fasteners.

[0020] 3. This fastener heat treatment one-time forming device, through the installation of auxiliary mechanisms, realizes a slope to facilitate the fasteners to slide into the basket, the heating rod facilitates the heating treatment of the fasteners, and improves practicality. The circular shaft fixes the movable plate, which improves practicality. The movable plate plays a role in heat preservation. The driving motor provides power, the screw drives the movable block to move, which improves mobility. The bearing enables the screw to run stably, the movable block fixes the connecting block, which improves fixation, and the connecting block fixes the basket, which improves the stability of this fastener heat treatment one-time forming device. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0023] Figure 3 This is a schematic diagram of the three-dimensional structure of the slope of the utility model;

[0024] Figure 4 This is a schematic diagram of the control mechanism structure of the utility model;

[0025] Figure 5 It is a partial enlarged structural schematic diagram of the auxiliary mechanism of the utility model;

[0026] Figure 6 It is a partial enlarged structural schematic diagram of the main mechanism of the utility model.

[0027] In the figure: 1. main mechanism; 101. box body; 102. electric push rod; 103. movable rod; 104. left mold; 105. right mold; 106. funnel; 107. pushing device; 108. connecting plate; 109. return spring; 110. pushing plate; 111. top column; 112. round hole; 2. control mechanism; 201. fixed rod; 202. control panel; 203. indicator light; 204. display screen; 205. control button; 206. feeding port; 207. fixed leg; 208. cooling device; 209. box door; 210. buckle; 3. auxiliary mechanism; 301. slope; 302. heating rod; 303. round shaft; 304. movable plate; 305. driving motor; 306. screw; 307. bearing; 308. movable block; 309. connecting block; 310. basket. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-Figure 6 The utility model provides a technical solution: a fastener heat treatment one-time molding device, including a main mechanism 1, a control mechanism 2 and an auxiliary mechanism 3, the control mechanism 2 is located at the left end of the main mechanism 1, the auxiliary mechanism 3 is located at the inner end of the main mechanism 1, the main mechanism 1 includes a box 101, an electric push rod 102, a movable rod 103, and a left mold 104, the electric push rod 102 is fixedly installed at the right end of the inner end of the box 101, the movable rod 103 is fixedly installed at the left end of the electric push rod 102, and the left mold 104 is fixedly installed at the left end of the movable rod 103; the main mechanism 1 also includes a right mold 10 5. Funnel 106, pushing device 107, connecting plate 108, return spring 109, pushing plate 110, top column 111 and circular hole 112. The right mold 105 is movably installed on the left end of the left mold 104. The funnel 106 is fixedly set on the upper end of the right mold 105. The pushing device 107 is fixedly installed on the inner end of the left mold 104. The connecting plate 108 is fixedly installed on the left end of the pushing device 107. The return spring 109 is fixedly installed on the right end of the connecting plate 108. The pushing plate 110 is fixedly installed on the left end of the connecting plate 108, and the circular hole 112 is fixedly set inside the left mold 104.

[0030] The control mechanism 2 includes a fixed rod 201, a control panel 202, an indicator light 203, a display screen 204, a control button 205, a feed port 206, a fixed leg 207, a cooling device 208, a box door 209 and a buckle 210. The fixed rod 201 is fixedly mounted on the left end of the box body 101, the control panel 202 is fixedly mounted on the left end of the fixed rod 201, the indicator light 203 is fixedly mounted on the upper end of the control panel 202, the display screen 204 is fixedly mounted on the upper end of the front end of the control panel 202, the control button 205 is fixedly mounted on the lower end of the display screen 204, the feed port 206 is fixedly mounted on the left end of the upper end of the box body 101, and the fixed leg 207 is fixedly mounted on the lower end of the box body 101. The left end of the box body 101, the cooling device 208 is fixedly installed on the left end of the feed port 206, the box door 209 is fixedly installed on the left end of the box body 101, and the buckle 210 is fixedly installed on the left end of the box door 209. The fixing rod 201 fixes the control panel 202 to improve the fixation. The control panel 202 is convenient for the staff to control. When the indicator light 203 is on, it indicates that the device has a fault, which improves practicality. The display screen 204 is convenient for the staff to view information, which improves practicality. The control button 205 is convenient for controlling the operation of the device. The fixed leg 207 makes the device stable during operation, which improves stability. The cooling device 208 is convenient for cooling the fasteners, which improves practicality. The buckle 210 is convenient for pulling open the box door 209.

[0031] The auxiliary mechanism 3 includes a slope 301, a heating rod 302, a round shaft 303, a movable plate 304, a driving motor 305, a screw 306, a bearing 307, a movable block 308, a connecting block 309 and a basket 310, wherein the slope 301 is fixedly mounted on the right end of the inner end of the box 101, the heating rod 302 is fixedly mounted on the inner end of the slope 301, the round shaft 303 is fixedly mounted on the lower end of the middle part of the inner end of the box 101, the movable plate 304 is fixedly mounted on the lower end of the round shaft 303, the driving motor 305 is fixedly mounted on the inside of the left end of the box 101, the screw 306 is fixedly mounted on the upper end of the transmission end of the driving motor 305, and the bearing 307 is fixedly mounted on the outer portion of the upper end of the screw 306 The movable block 308 is movably mounted on the outer end of the screw rod 306, the connecting block 309 is fixedly mounted on the right end of the movable block 308, the basket 310 is fixedly mounted on the lower end of the connecting block 309, the ramp 301 facilitates the fasteners to slide into the basket 310, the heating rod 302 facilitates the heating treatment of the fasteners, and improves practicality. The circular shaft 303 fixes the movable plate 304, which improves practicality. The movable plate 304 plays a role in heat preservation. The driving motor 305 provides power, the screw rod 306 drives the movable block 308 to move, which improves mobility. The bearing 307 enables the screw rod 306 to run stably, the movable block 308 fixes the connecting block 309, which improves fixity, and the connecting block 309 fixes the basket 310.

[0032] Working principle: When in use, press the control button 205 on the control panel 202, the electric push rod 102 pushes the left mold 104 and the right mold 105 together, and the liquid is poured into the feed port 206, and enters the shape formed by the left mold 104 and the right mold 105 through the funnel 106, and is formed into a fastener. The pushing device 107 pushes the connecting plate 108 so that the pushing plate 110 pushes the top column 111 to move in the circular hole 112, so that the fastener is separated from the mold, and the reset spring 109 resets the pushing device 107, and the fastener rolls on the slope 301. The heating rod 302 in the slope 301 is The fasteners are heated and push the movable plate 304 to drop into the basket 310. The fasteners are heat treated with oil in the basket 310. After the heat treatment, the drive motor 305 drives the screw 306 to rotate in the bearing 307, so that the basket 310 connected to the connecting block 309 is driven to rise by the movable block 308. The cooling device 208 is started to cool the fasteners. When the indicator light 203 lights up, it indicates that the device has a fault, which improves practicality. The display screen 204 is convenient for the staff to view information, which improves practicality. The box door 209 is opened by pulling the buckle 210 to take out the fasteners.

[0033] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.

Claims

1. A fastener heat treatment one-time molding device, comprising a main mechanism (1), a control mechanism (2) and an auxiliary mechanism (3), characterized in that: The control mechanism (2) is located at the left end of the main mechanism (1), and the auxiliary mechanism (3) is located at the inner end of the main mechanism (1). The main mechanism (1) comprises a box (101), an electric push rod (102), a movable rod (103), and a left mold (104). The electric push rod (102) is fixedly mounted on the right end of the inner end of the box (101), the movable rod (103) is fixedly mounted on the left end of the electric push rod (102), and the left mold (104) is fixedly mounted on the left end of the movable rod (103); The main body mechanism (1) further includes a right mold (105), a funnel (106), a pushing device (107), a connecting plate (108), a return spring (109), a pushing plate (110), a top column (111) and a circular hole (112); the right mold (105) is movably mounted on the left end of the left mold (104); the funnel (106) is fixedly mounted on the upper end of the right mold (105); the pushing device (107) is fixedly mounted on the inner end of the left mold (104); the connecting plate (108) is fixedly mounted on the left end of the pushing device (107); the return spring (109) is fixedly mounted on the right end of the connecting plate (108); the pushing plate (110) is fixedly mounted on the left end of the connecting plate (108); and the circular hole (112) is fixedly mounted inside the left mold (104).

2. A fastener heat treatment one-time molding device according to claim 1, characterized in that: The control mechanism (2) comprises a fixing rod (201), a control panel (202), an indicator light (203), a display screen (204), a control button (205), a feed port (206), a fixing leg (207), a cooling device (208), a box door (209) and a handle (210); the fixing rod (201) is fixedly mounted on the left end of the box body (101); and the control panel (202) is fixedly mounted on the left end of the fixing rod (201).

3. A fastener heat treatment one-time molding device according to claim 2, characterized in that: The indicator light (203) is fixedly mounted on the upper end of the control panel (202), the display screen (204) is fixedly mounted on the upper end of the front end of the control panel (202), the control button (205) is fixedly mounted on the lower end of the display screen (204), and the feed port (206) is fixedly mounted on the left end of the upper end of the box body (101).

4. A fastener heat treatment one-time molding device according to claim 3, characterized in that: The fixed leg (207) is fixedly mounted on the left end of the lower end of the box body (101), the cooling device (208) is fixedly mounted on the left end of the feed port (206), the box door (209) is fixedly mounted on the left end of the box body (101), and the buckle (210) is fixedly mounted on the left end of the box door (209).

5. A fastener heat treatment one-time molding device according to claim 4, characterized in that: The auxiliary mechanism (3) comprises a slope (301), a heating rod (302), a round shaft (303), a movable plate (304), a driving motor (305), a screw (306), a bearing (307), a movable block (308), a connecting block (309) and a basket (310), wherein the slope (301) is fixedly mounted at the right end of the inner end of the box body (101).

6. A fastener heat treatment one-time molding device according to claim 5, characterized in that: The heating rod (302) is fixedly mounted on the inner end of the slope (301), the circular shaft (303) is fixedly mounted on the lower end of the middle portion of the inner end of the box body (101), and the movable plate (304) is fixedly mounted on the lower end of the circular shaft (303).

7. A fastener heat treatment one-time molding device according to claim 6, characterized in that: The drive motor (305) is fixedly mounted inside the left end of the box (101), the screw rod (306) is fixedly mounted on the upper end of the transmission end of the drive motor (305), and the bearing (307) is fixedly mounted on the outer end of the upper end of the screw rod (306).

8. A fastener heat treatment one-time molding device according to claim 7, characterized in that: The movable block (308) is movably mounted on the outer end of the screw rod (306), the connecting block (309) is fixedly mounted on the right end of the movable block (308), and the basket (310) is fixedly mounted on the lower end of the connecting block (309).

Citation Information

Patent Citations

  • A heat treatment apparatus for fastener

    CN212077110U