Grain refinement device for aluminum crystal

By designing an aluminum crystallization refining device including a frame, a refining tank, a rotating shaft, a mounting plate, a refining plate, a transmission component and a secondary refining component, the incomplete crystallization refining of aluminum in the prior art is solved. and time-consuming problems, multiple refinement processes were achieved, and the mechanical properties and uniformity of the material were improved.

CN222374741UActive Publication Date: 2025-01-21HUBEI DAYING COMPOSITE MATERIAL CO LTD
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Patent Information

Application Number
CN202420978163.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-01-21
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The existing aluminum crystal refinement treatment mainly relies on extrusion and rolling, and cannot achieve multiple refinement, the refinement effect is poor, and the process is time-consuming, which limits large-scale production and rapid delivery.

Method used

A grain refinement device for aluminum crystallization is designed, including a frame, a refinement tank, a rotating shaft, a mounting plate, a refinement plate, a transmission component and a secondary refinement component. The rotating shaft drives the mounting plate and the refinement plate to rotate for preliminary refinement, and the transmission assembly transfers aluminum crystals that meet the specifications to the secondary refinement assembly for secondary refinement.

Benefits of technology

It realizes multiple refinements of aluminum crystals, further reduces the grain size, improves the strength, plasticity and toughness of the material, improves wear resistance and corrosion resistance, and promotes the uniform distribution of grains and improves the uniformity of the material. and consistency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a grain refinement device for aluminum material crystallization, which belongs to the field of aluminum material crystallization and comprises a frame. A refining groove is assembled on the rack, and a rotating shaft is rotationally arranged in the refining groove; a conveying assembly is assembled at the bottom of the rack and comprises a collecting base arranged below the refining groove. A base is arranged on one side of the rack, a secondary refining assembly is arranged on the base, a plurality of stirring impellers are rotationally arranged in the secondary refining assembly, and a plurality of mounting discs are arranged outside the rotating shaft in a sleeving manner at intervals. According to the grain refinement device for the aluminum crystal, secondary refinement treatment on the aluminum crystal is achieved in the secondary refinement assembly through rotating impact of the stirring impeller and the aluminum crystal, and compared with traditional single rolling treatment, the grain size of the aluminum can be further reduced through multiple refinement treatment, and the grain refinement efficiency is improved. And moreover, uniform distribution of crystal grains can be promoted through multiple times of refining treatment, the size difference between the crystal grains is reduced, and the uniformity and consistency of the material can be improved.
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Description

Technical Field

[0001] The utility model belongs to the field of aluminum material crystallization, and in particular relates to a grain refinement device for aluminum material crystallization. Background Art

[0002] Aluminum crystal refinement refers to changing the grain size and grain morphology of aluminum through heat treatment or other means, making the grains smaller and more uniform; in the preparation process of aluminum, the grain size and morphology have an important influence on the performance of the material; generally, materials with large grains have lower strength and toughness, while materials with small grains have higher strength and toughness. Therefore, the mechanical properties, plastic deformation capacity and corrosion resistance of aluminum can be improved through crystal refinement.

[0003] Existing aluminum crystallization refinement treatment is mostly achieved by rolling, while extrusion rolling can usually only achieve one-time crystallization refinement treatment of aluminum, and its refinement effect is poor, that is, further grain refinement effect cannot be achieved through one extrusion rolling. At the same time, since extrusion rolling usually requires multiple operations and adjustments, as well as a long processing cycle, the entire processing process may be time-consuming, which may bring certain limitations to the needs of large-scale production and rapid delivery. Therefore, a grain refinement device for aluminum crystallization is proposed to solve the above problems. Utility Model Content

[0004] In view of one or more of the above defects or improvement needs of the prior art, the utility model provides a grain refining device for aluminum crystals, which has the advantages of being able to perform multiple treatments on aluminum crystals and having a better refinement effect.

[0005] To achieve the above-mentioned purpose, the utility model provides a grain refinement device for aluminum crystallization, comprising a frame;

[0006] The frame is provided with a thinning groove, and a rotating shaft is rotatably arranged in the thinning groove;

[0007] The bottom of the frame is equipped with a conveying assembly, and the conveying assembly includes a collecting seat arranged below the thinning groove;

[0008] A base is provided on one side of the frame, a secondary refinement component is provided on the base, and a plurality of stirring impellers are rotatably provided in the secondary refinement component;

[0009] The outer spacer sleeve of the rotating shaft is provided with a plurality of mounting plates, and the outer parts of the plurality of mounting plates are provided with a plurality of refinement plates around the center of the circle.

[0010] As a further improvement of the utility model, a reduction motor is installed on the frame, the output end of the reduction motor is connected to a driving wheel, one end of the rotating shaft passes through the thinning groove and a transmission belt is tensioned between the driving wheel.

[0011] As a further improvement of the utility model, the collecting seat is a hollow box structure and a mesh screen is embedded on its upper end surface. The mesh screen is provided with a plurality of meshes. The mesh screen is arranged at the bottom of the refinement groove and is connected to the refinement groove.

[0012] As a further improvement of the present invention, a conveying seat is connected to one side of the collecting seat, a spiral blade is rotated inside the conveying seat, one end of the spiral blade passes through the collecting seat and is connected to a matching wheel, and a belt is tensioned between the matching wheel and the outside of the rotating shaft.

[0013] As a further improvement of the present invention, a motor is mounted on the side of the secondary refinement component, and the output end of the motor passes through the secondary refinement component and is connected to the center of the stirring impeller.

[0014] As a further improvement of the present invention, one side of the secondary refinement component is connected with a discharge port.

[0015] In general, compared with the prior art, the above technical solutions conceived by the utility model have the following beneficial effects:

[0016] The grain refining device for aluminum crystal of the utility model, in actual refining operation, the arranged rotating shaft can drive the mounting disk and the refining plate to rotate, and then the aluminum crystal raw material is preliminarily stirred and refined through the refining plate and the mounting disk; at the same time, through the arrangement of the conveying component, after the aluminum crystal is refined in the refining tank for a period of time, the aluminum crystal that meets the first refining specification will fall into the conveying seat through the mesh screen, and at the same time be conveyed to the secondary refining component by the spiral blades, at this time, the stirring impeller collides with the rotation of the aluminum crystal, and then the secondary refining treatment of the aluminum crystal is realized in the secondary refining component, compared with the traditional single rolling treatment, through multiple refining treatments, the grain size of the aluminum can be further reduced, and the smaller grain size can improve the strength, plasticity and toughness of the material, and at the same time improve the wear resistance and corrosion resistance of the material, and the multiple refining treatments can promote the uniform distribution of the grains and reduce the size difference between the grains, which is helpful to improve the uniformity and consistency of the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall installation structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the installation structure of the installation plate and the refinement plate of the utility model;

[0019] Figure 3 This is a schematic diagram of the internal structure of the refinement tank of the utility model;

[0020] Figure 4This is a schematic diagram of the installation structure of the transmission component and the secondary refinement component of the utility model.

[0021] In all the drawings, the same figure numbers represent the same technical features, specifically: 1. frame; 2. refinement trough; 3. rotating shaft; 4. mounting plate; 5. refinement plate; 6. reduction motor; 7. driving wheel; 8. transmission belt; 9. transmission assembly; 91. collecting seat; 92. mesh screen; 93. transmission seat; 94. spiral blade; 941. matching wheel; 95. belt; 10. secondary refinement assembly; 101. stirring impeller; 102. discharge port. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example

[0024] Depend on Figure 1-4 Provided is a grain refinement device for aluminum material crystallization, comprising a frame 1;

[0025] A thinning tank 2 is mounted on the frame 1, and a rotating shaft 3 is rotatably arranged in the thinning tank 2;

[0026] The bottom of the frame 1 is equipped with a conveying assembly 9, which includes a collecting seat 91 arranged below the thinning tank 2;

[0027] A base is provided on one side of the frame 1, and a secondary refinement component 10 is provided on the base. A plurality of stirring impellers 101 are rotatably provided in the secondary refinement component 10;

[0028] A plurality of mounting plates 4 are provided at intervals outside the rotating shaft 3 , and a plurality of thinning plates 5 are provided around the outside of the plurality of mounting plates 4 along the center of the circle.

[0029] In the present embodiment, in the actual refinement operation, the rotating shaft 3 is arranged to drive the mounting disk 4 and the refinement plate 5 to rotate, and then the aluminum crystal raw material is preliminarily stirred and refined through the refinement plate 5 and the mounting disk 4; at the same time, through the arrangement of the conveying component 9, after the aluminum crystals are refined in the refinement tank 2 for a period of time, the aluminum crystals that meet the first refinement specifications will fall into the conveying seat 93 through the mesh screen 92, and at the same time be conveyed to the secondary refinement component 10 by the spiral blades 94. At this time, the stirring impeller 101 collides with the rotation of the aluminum crystals, and then the secondary refinement of the aluminum crystals is realized in the secondary refinement component 10. Compared with the traditional single rolling process, the grain size of the aluminum can be further reduced through multiple refinement processes. The smaller grain size can improve the strength, plasticity and toughness of the material, and at the same time improve the wear resistance and corrosion resistance of the material. In addition, multiple refinement processes can promote the uniform distribution of the grains and reduce the size difference between the grains, which helps to improve the uniformity and consistency of the material.

[0030] Specifically, refer to Figure 1-2 A reduction motor 6 is mounted on the frame 1, and a driving wheel 7 is connected to the output end of the reduction motor 6. One end of the rotating shaft 3 passes through the thinning groove 2 and a transmission belt 8 is tensioned between the rotating shaft 3 and the driving wheel 7.

[0031] In this embodiment, when performing the refinement operation, the user connects the power supply to the reduction motor 6. At this time, through the drive of the reduction motor 6, in conjunction with the transmission connection between the driving wheel 7 and the rotating shaft 3, the set rotating shaft 3 can drive the installation disk 4 and the refinement plate 5 to rotate, and then the aluminum crystal raw material is stirred and refined in the refinement tank 2.

[0032] Specifically, refer to Figure 3-4 The collecting seat 91 is a hollow box structure and a mesh screen 92 is embedded on its upper end surface. The mesh screen 92 is provided with a plurality of meshes. The mesh screen 92 is arranged at the bottom of the refinement tank 2 and is connected to the refinement tank 2.

[0033] In this embodiment, after the aluminum crystal raw material is stirred and refined in the refinement tank 2, and after a period of refinement, the mesh on the screen 92 is opened, and the aluminum crystals that meet the first refinement specifications will fall through the mesh of the screen 92 into the conveying seat 93, and then be conveyed to the secondary refinement component 10 through the conveying seat 93 for secondary refinement.

[0034] Specifically, refer to Figure 3-4 A conveying seat 93 is connected to one side of the collecting seat 91, and a spiral blade 94 is rotatably arranged inside the conveying seat 93. One end of the spiral blade 94 passes through the collecting seat 91 and is connected to a matching wheel 941. A belt 95 is tensioned between the matching wheel 941 and the outside of the rotating shaft 3.

[0035] In this embodiment, by setting a belt 95 between the matching wheel 941 and the rotating shaft 3, when the rotating shaft 3 is rotating, the matching wheel 941 can drive the spiral blade 94 to rotate synchronously. At this time, when the spiral blade 94 is rotating, the fine aluminum crystals in the conveying seat 93 can be conveyed to the secondary refining component 10 for secondary refining treatment.

[0036] Specifically, refer to Figure 1-4 A motor is installed on the side of the secondary refinement component 10, and the output end of the motor passes through the secondary refinement component 10 and is connected to the center of the stirring impeller 101.

[0037] In this embodiment, in the actual thinning operation, when the aluminum crystals reaching the first thinning specification fall into the conveying seat 93, the refined crystals can be conveyed to the secondary thinning component 10 through the rotation of the spiral blades 94. At this time, the user connects the power supply to the motor on the secondary thinning component 10 so that the motor drives the stirring impeller 101 to rotate. The stirring impeller 101 continuously rotates and collides with the aluminum crystals, thereby realizing the secondary thinning treatment of the aluminum crystals in the secondary thinning component 10.

[0038] Specifically, refer to Figure 1-4 A discharge port 102 is provided on one side of the secondary refinement component 10 .

[0039] In this embodiment, the user can set a fan at the port of the discharge port 102 for extraction operation. After the secondary refinement treatment of the aluminum grains is completed in the secondary refinement component 10, the extraction of the fan and the continuous rotation of the stirring impeller 101 allow the fine grains to be extracted through the discharge port 102, thereby completing the extraction operation of the aluminum grains.

[0040] The grain refinement device of aluminum material crystallization of the utility model:

[0041] Step 1: When the user is refining the aluminum crystals, the aluminum crystals to be processed are poured from the opening of the refining tank 2 into the refining tank 2, and then the reduction motor 6 is connected to the power supply. At this time, the reduction motor 6 is driven to cooperate with the transmission connection between the driving wheel 7 and the rotating shaft 3, so that the rotating shaft 3 can drive the installation plate 4 and the refining plate 5 to rotate, and then the aluminum crystal raw materials are stirred and refined. After a period of refining, the aluminum crystals that meet the first refining specifications will fall into the conveying seat 93 through the mesh screen 92;

[0042] Step 2: Due to the transmission connection between the spiral blade 94 and the rotating shaft 3, when the rotating shaft 3 is rotating, the set spiral blade 94 will keep rotating in the conveying seat 93 synchronously. At the same time, when the aluminum crystals reaching the first refinement specification fall into the conveying seat 93, the refined crystals can be conveyed to the secondary refinement component 10 through the rotation transmission of the spiral blade 94. Then the user connects the power supply to the motor on the secondary refinement component 10 so that the motor drives the stirring impeller 101 to rotate. The stirring impeller 101 collides with the rotation of the aluminum crystals, thereby realizing the secondary refinement treatment of the aluminum crystals. After the treatment, the aluminum crystal grains can be extracted and taken away through the discharge port 102.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A grain refinement device for aluminum crystallization, characterized in that: comprising a frame (1); The frame (1) is provided with a thinning groove (2), and a rotating shaft (3) is rotatably provided in the thinning groove (2); The bottom of the frame (1) is equipped with a conveying assembly (9), and the conveying assembly (9) comprises a collecting seat (91) arranged below the thinning tank (2); A base is provided on one side of the frame (1), a secondary refinement assembly (10) is provided on the base, and a plurality of stirring impellers (101) are rotatably provided in the secondary refinement assembly (10); A plurality of mounting plates (4) are provided at intervals on the outside of the rotating shaft (3), and a plurality of thinning plates (5) are provided around the outside of the plurality of mounting plates (4) along the center of the circle.

2. The grain refining device for aluminum material crystal according to claim 1, characterized in that: The frame (1) is equipped with a reduction motor (6), the output end of the reduction motor (6) is connected to a driving wheel (7), one end of the rotating shaft (3) passes through the thinning groove (2) and a transmission belt (8) is tensioned between the rotating shaft (3) and the driving wheel (7).

3. The grain refining device for aluminum material crystal according to claim 1, characterized in that: The collecting seat (91) is in the form of a hollow box structure and a mesh screen (92) is embedded on its upper end surface. The mesh screen (92) is provided with a plurality of meshes. The mesh screen (92) is arranged at the bottom of the thinning tank (2) and is in communication with the thinning tank (2).

4. The grain refining device for aluminum material crystal according to claim 1, characterized in that: A conveying seat (93) is connected to one side of the collecting seat (91), a spiral blade (94) is rotatably arranged inside the conveying seat (93), one end of the spiral blade (94) passes through the collecting seat (91) and is connected to a matching wheel (941), and a belt (95) is tensioned between the matching wheel (941) and the outside of the rotating shaft (3).

5. The grain refining device for aluminum material crystal according to claim 1, characterized in that: A motor is mounted on the side of the secondary refinement component (10), and the output end of the motor passes through the secondary refinement component (10) and is connected to the center of the stirring impeller (101).

6. The grain refining device for aluminum material crystal according to claim 1, characterized in that: One side of the secondary refinement component (10) is connected to a discharge port (102).