Telescopic portable anchor rod stress sensor mounting device

By designing a telescopic portable anchor stress sensor installation device, the inconvenience and safety hazards existing during the installation process in mines are solved, and the convenient and safe installation of the anchor stress sensor is realized.

CN222376531UActive Publication Date: 2025-01-21COAL IND JINAN DESIGN & RES
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Patent Information

Application Number
CN202421125859.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-01-21
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

When installing anchor stress sensors in mines, there are problems of installation inconvenience and safety hazards, especially under the inclination angle and equipment layout of the tunnel, workers need to use ladders and cross-travel belt conveyor equipment, which can easily lead to balance instability and safety risks.

Method used

A telescopic portable anchor stress sensor installation device is designed, which includes a first-level rod telescopic device and a second-level rod telescopic device. Through the rod rotation system and the gear system, the anchor stress sensor can be installed conveniently.

Benefits of technology

The device is easy to carry and use, can safely, labor-saving and quickly complete the installation of the anchor stress sensor, reducing potential safety hazards and labor intensity during the installation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mine anchor rod stress sensor installation, in particular to a telescopic portable anchor rod stress sensor installation device, which is characterized in that a primary rod body telescopic device is telescopically embedded into a secondary rod body telescopic device, and the tail part of the secondary rod body telescopic device is connected with a handheld rod through a rod body self-rotating system structure; and a rod body manual rotating device is mounted at the handheld rod. The beneficial effects of the utility model are that the device is convenient to carry, and the installation of the anchor rod stress sensor can be completed safely and rapidly in a labor-saving manner.
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Description

Technical Field

[0001] The utility model relates to the technical field of mine anchor stress sensor installation, in particular to a telescopic portable anchor stress sensor installation device. Background Art

[0002] As an effective means of mine pressure monitoring, anchor (cable) stress monitoring technology is now increasingly used in the field of coal mine engineering. With the help of anchor (cable) stress monitoring technology, mine personnel can timely grasp the force changes of anchors (cables) and understand the stress distribution of surrounding rocks in the mining space, so as to take engineering measures to prevent disasters in the first place. According to the on-site arrangement process of anchor (cable) stress measurement points, its installation content can be briefly described as two parts: ① Arrange anchors in the middle area of ​​the roof (middle of the production gang) (arrange anchor cables in the production gang area) - this engineering measure is generally completed in advance by the mine staff when doing support; ② Use perforated fixed installation, first put in the tray, insert the sensor into the anchor or anchor cable, keep the sensor centered, and finally tighten the anchor bolt's fastening nut - this engineering measure is installed on-site by the installer. It was found through on-site installation that during the installation of anchor rod (cable) stress gauges, there are some objective conditions that cause inconvenience in installation and even certain safety hazards. For example: ① The general tunnel height is set at 3-4m. At such a height, workers need to use a stepladder or other ladder-like auxiliary tools for installation. However, such auxiliary tools have their own balance instability when there is an inclination in the tunnel, which can easily cause the ladder to shake and slip; ② The anchor rod (cable) stress measurement points in the tunnel are generally designed in multiple places, and the process of transporting ladder-like auxiliary tools is inevitably time-consuming and laborious; ③ Belt conveyor equipment has been laid on one side of the production gang. When workers install it, they need to cross the belt conveyor equipment for installation. In this case, there are great safety hazards to the personal safety of workers.

[0003] To this end, in view of the main objective problems existing in the installation of the above three anchor (cable) measuring points, it is necessary to design an auxiliary installation tool that can meet the requirements of portability and safety. Utility Model Content

[0004] In order to make up for the deficiencies in the prior art, the utility model provides a telescopic portable anchor stress sensor installation device.

[0005] A telescopic portable anchor stress sensor installation device, comprising a primary rod body telescopic device, characterized in that:

[0006] The primary rod telescopic device is telescopically embedded in the secondary rod telescopic device. A hand grip is connected to the tail of the secondary rod telescopic device through a rod spinning system structure, and a rod manual rotating device is installed at the hand grip.

[0007] Furthermore, in order to better realize the utility model, the first-stage rod body telescopic device includes a hollow first-stage rod body, a first-stage rod body thin-sheet baffle is fixed at the end of the first-stage rod body, the inner side of the first-stage rod body thin-sheet baffle abuts against one end of the first spring, and the other end of the first spring abuts against a nut thin-sheet baffle slidably arranged inside the first-stage rod body, a pointed rod is threadedly fixed below the nut thin-sheet baffle, and a nut fitting sleeve is welded at the bottom end of the first-stage rod body, the nut fitting sleeve is used for nesting nuts, and also provides a force in the process of delivering nuts, stress sensors and trays to the anchor rod, so as to facilitate the installation of the pointed rod for inserting nuts, stress sensors and trays.

[0008] Furthermore, in order to better realize the utility model, a rod fixing element is installed at the rear of the first-level rod telescopic device, and the rod fixing element is connected to several circular holes opened at intervals in the second-level rod telescopic device. The rod fixing element includes a hollow cylindrical structure welded on the first-level rod body, and a second spring is arranged in the hollow cylindrical structure. A spring baffle is connected above the second spring, and a cylindrical structure is fixedly connected above the spring baffle. The cylindrical structure can be telescopically embedded in the circular hole of the second-level rod telescopic device.

[0009] Furthermore, in order to better realize the utility model, the nut fitting sleeve includes a stainless steel cylinder, a nut-shaped groove is opened inside the stainless steel cylinder, a through hole is opened in the center of the groove, and a pointed rod passes through the hole.

[0010] Furthermore, in order to better realize the utility model, the nut sheet baffle includes a circular thin steel body, and a nut is welded below the circular thin steel body as a nut baffle for rotating and inserting the pointed rod.

[0011] Furthermore, in order to better realize the utility model, the secondary rod telescopic device includes a hollow secondary rod body, a secondary rod body thin-sheet baffle that can move up and down is provided in the secondary rod body, one side of the secondary rod body thin-sheet baffle is connected to one end of a third spring, and the other end of the third spring is connected to a rod body spinning system structure arranged at the end of the secondary rod body, and the rod body spinning system structure is connected to the hand-grip rod.

[0012] Furthermore, in order to better realize the utility model, the rod body self-spinning system structure includes a thin-sheet convex baffle connected to a third spring, the raised part of the thin-sheet convex baffle is connected to a bearing, the bearing is connected to a hand-grip rod, and a pair of holes is opened at the root of the hand-grip rod, in which a rotating handle of a manual rotation device of the rod body is inserted.

[0013] Furthermore, in order to better realize the utility model, the manual rotation device of the rod body includes a horizontal gear welded on the secondary rod body, a vertical gear is welded on the rotating handle, the vertical gear meshes with the horizontal gear, and a circular rubber sleeve is sleeved on the end of the rotating handle, a second nut is welded on one side of the circular rubber sleeve, and an outer shell is sleeved on the rod body as a protective shell for the gear system.

[0014] Based on the above-mentioned telescopic portable anchor stress sensor installation device, the specific installation method is as follows:

[0015] S1, workers put the tray, stress sensor and nut to be installed in the anchor rod on the pointed rod from top to bottom, and the nut is embedded in the nut embedding sleeve;

[0016] S2, according to the required length, adjusting the rod fixing element in the circular holes at different positions to adjust the length of the entire rod;

[0017] S3, align the pointed rod with the anchor rod, and push forward from the hand grip rod, so that the pointed rod can be retracted into the primary rod body by the first spring. At the same time, the anchor rod tray, stress sensor and nut are delivered to the anchor rod by the thrust of the nut fitting sleeve;

[0018] S4, turn the rotating handle, use the gear system to drive the rod body to rotate the system structure, and finally tighten the nut on the anchor rod through the nut fitting sleeve to achieve the installation of the anchor rod stress sensor.

[0019] The beneficial effects of the utility model are:

[0020] The device of the utility model is easy to carry and can complete the installation of the anchor stress sensor safely, labor-savingly and quickly. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 It is a structural schematic diagram of the primary rod body telescopic device of the utility model;

[0023] Figure 3 It is a structural schematic diagram of the nut fitting sleeve of the utility model;

[0024] Figure 4 It is a structural schematic diagram of the nut thin-sheet baffle of the utility model;

[0025] Figure 5 It is a structural schematic diagram of the rod fixing element of the utility model;

[0026] Figure 6 It is a structural schematic diagram of the two-stage rod telescopic device of the utility model;

[0027] Figure 7 It is a structural schematic diagram of the rod body spinning system structure of the utility model;

[0028] Figure 8 This is a schematic diagram of the circular hole structure opened on the secondary rod body of the utility model;

[0029] Fig. 9 It is a structural schematic diagram of the manual rod rotating device of the utility model.

[0030] In the figure,

[0031] 1. Primary rod extension device, 2. Secondary rod extension device, 3. Rod manual rotation device, 4. Nut, 5. Stress sensor, 6. Tray, 101. Pointed rod, 102. Nut fitting sleeve, 103. Nut sheet baffle, 104. First spring, 105. Primary rod, 106. Primary rod sheet baffle, 107. Rod fixing element, 1021. Stainless steel column, 1022. Groove, 1023. Hollow, 1031. Round thin steel body, 1032. Nut baffle, 107 1. Cylindrical structure, 1072. Spring baffle, 1073. Second spring, 1074. Hollow cylindrical structure, 201. Secondary rod body, 202. Thin sheet baffle of secondary rod body, 203. Third spring, 204. Rod body spin system structure, 205. Hand grip rod, 2041. Opposite hole, 2042. Thin sheet convex baffle, 2043. Bearing, 2011. Round hole, 301. Horizontal gear, 302. Second nut, 303. Round rubber sleeve, 304. Vertical gear, 305. Rotating handle. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, not all embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0033] Therefore, the following detailed description of the embodiments of the utility model provided in the accompanying drawings is not intended to limit the scope of the utility model claimed for protection, but merely represents selected embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0034] Figure 1-Figure 9This is a specific embodiment of the utility model, which is a telescopic portable anchor rod (cable) stress sensor installation device, which can be used for workers to safely and conveniently install anchor rod (cable) stress sensors, including a primary rod body telescopic device 1, a secondary rod body telescopic device 2, and a rod body manual rotation device 3.

[0035] The primary rod body telescopic device is composed of five parts, namely, a pointed rod 101, a nut fitting sleeve 102, a nut thin-plate baffle 103, a thin-plate baffle 106, a telescopic spring 104, a primary rod body 105 and a rod body fixing element 107. The pointed rod 101 is used in conjunction with the nut fitting sleeve 102; the pointed rod 101 is used to insert the nut 4, the stress sensor 5 and the tray 6, and the nut fitting sleeve 102 is used to embed the nut 4, and also provides a force in the process of delivering the nut 4, the stress sensor 5 and the tray 6 to the anchor rod (cable), so as to facilitate installation; the manufacturing process of the pointed rod 101: take a plastic rod, grind one end into a round tip, and grind the other end to have a thread, and tighten the threaded end into the nut baffle 1032 prepared in advance; the manufacturing process of the nut fitting sleeve 102: through the structural transformation of the stainless steel cylinder 1021, a groove 1022 for placing the nut is cut out in the middle of the cylinder, and then a through-hole 1023 is formed in the middle; the entire nut fitting sleeve 102 is finally welded to the primary rod body 105. The nut sheet baffle 103 is used to fix the pointed rod 101 and assist the first spring 104 to drive the pointed rod 101 to expand and contract along the rod body radial direction; the sheet baffle is a circular thin steel body 1031, wherein a nut baffle 1032 needs to be welded on the baffle near the side of the pointed rod, which is used for the pointed rod 101 to be rotated and inserted and fixed on the sheet baffle. The primary rod body 105 is a lightweight aluminum alloy cylindrical sleeve, which is used to insert the telescopic device composed of the pointed rod 101, the nut sheet baffle 103 and the first spring 104; the primary rod body 105 needs to be externally welded with a nut fitting sleeve 102 and a rod body fixing element 107. The rod fixing element 107 is achieved by welding a small telescopic device on the primary rod 105, and is composed of a hollow cylindrical structure 1074, a second spring 1073, a spring baffle 1072 and a cylindrical structure 1071. It has three functions: preventing the primary rod 105 from rotating horizontally about the center point of the cross section; achieving radial adjustment and telescoping of the primary rod 105 along the secondary rod 201, which is convenient for adjusting the length of the overall installation device to meet the on-site installation environment; and preventing the primary rod 105 and the secondary rod 201 from rotating asynchronously during the process of lifting the nut 4.

[0036] The secondary rod body telescopic device is composed of five parts, namely, the secondary rod body 201, the secondary rod body thin baffle plate 202, the third spring 203, the thin convex baffle plate 2042, the bearing 2043, and the hand grip 205. The secondary rod body 201 needs to be structurally modified, and a round hole 2011 is punched 5 cm below one end, and holes are punched again every 10 cm thereafter until 10 holes are punched, so as to facilitate the insertion of the fixing element of the primary rod body 105 and to adjust and assist the primary rod body 105 to telescope in the radial direction. The secondary rod body thin baffle plate 202, the third spring 203, and the thin convex baffle plate 2042 are combined into a set of secondary telescopic devices, which are used to assist the primary rod body 105 to telescope in the radial direction of the secondary rod body 201. The thin convex baffle 2042 is transformed from a cylinder, and the overall form is a three-layer cylindrical structure that is gradually reduced. The first layer of cylinder (with a diameter smaller than the inner ring of the bearing) is used to fit the inner ring of the bearing 2043 and weld it. The third layer of cylinder is the thin baffle. The second layer of cylinder is the same size as the inner ring structure of the bearing 2043 and is used to separate the first and second layers of cylinders. The thin convex baffle 2042, the bearing 2043, and the hand grip 205 form the rod body spin system structure 204. The hand grip 205 is a hollow cylinder, and the diameter of the outer center circle of its cross-sectional structure is the same as the outer ring of the bearing 2043, and the inner center circle diameter must be larger than the inner ring diameter of the bearing 2043; the hand grip 205 is welded to the bearing 2043.

[0037] The rod manual rotating device 3 is composed of a horizontal gear 301, a vertical gear 304, a rotating handle 305, and a device housing 306. The horizontal gear 301 is sleeved on the secondary rod 201, 2-3 cm above the bearing 2043, and welded; a vertical gear 304 is welded on the rotating handle 305, and penetrates the hand grip rod 305 with a pre-drilled hole 3041, and the vertical gear 304 is meshed with the horizontal gear 301, and finally a round rubber sleeve 303 is sleeved, and a second nut 302 is welded at a 1-2 mm gap; after the gear rotating system is installed, the rod is sleeved into a housing as a gear system protective shell.

[0038] The practical process of this embodiment is as follows:

[0039] Workers will put the tray, stress sensor and nut that need to be installed in the anchor rod (cable) on the pointed rod from top to bottom in sequence, and the nut needs to be embedded in the nut embedding sleeve; according to the required length, adjust the rod fixing element to adjust the length of the entire rod; align the pointed rod with the anchor rod (cable), push forward with force from the hand grip rod, and the pointed rod will retreat into the primary rod through the spring. At the same time, use the thrust of the nut embedding sleeve to deliver the tray, stress sensor and nut of the anchor rod (cable) to the anchor rod (cable); turn the rotating handle, use the gear system to drive the rod body self-spin system to make the rod body rotate, and finally tighten the nut on the anchor rod (cable) through the nut embedding sleeve to install the anchor rod (cable) stress sensor.

[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.

Claims

1. A portable telescopic anchor stress sensor installation device, comprising a primary rod telescopic device (1), characterized in that: The primary rod telescopic device (1) is telescopically embedded in the secondary rod telescopic device (2); a hand grip (205) is connected to the tail of the secondary rod telescopic device (2) via a rod spin system structure (204); and a rod manual rotation device (3) is installed at the hand grip (205).

2. The telescopic portable anchor stress sensor installation device according to claim 1 is characterized in that: The primary rod body telescopic device (1) comprises a hollow primary rod body (105), a primary rod body thin sheet baffle (106) is fixed at the end of the primary rod body (105), the inner side of the primary rod body thin sheet baffle (106) abuts against one end of a first spring (104), the other end of the first spring (104) abuts against a nut thin sheet baffle (103) slidably arranged inside the primary rod body (105), a pointed rod (101) is threadedly fixed below the nut thin sheet baffle (103), a nut fitting sleeve (102) is welded to the bottom end of the primary rod body (105), the nut fitting sleeve (102) is used to embed the nut (4), and also provides a force in the process of delivering the nut (4), the stress sensor (5) and the tray (6) to the anchor rod, so as to facilitate the installation of the pointed rod (101) for inserting the nut (4), the stress sensor (5) and the tray (6).

3. The telescopic portable anchor stress sensor installation device according to claim 2 is characterized in that: A rod fixing element (107) is installed at the rear of the primary rod telescopic device (1); the rod fixing element (107) is connected to a plurality of circular holes (2011) opened at intervals in the secondary rod telescopic device (2); the rod fixing element (107) comprises a hollow cylindrical structure (1074) welded to the primary rod (105); a second spring (1073) is arranged in the hollow cylindrical structure (1074); a spring baffle (1072) is connected above the second spring (1073); a cylindrical structure (1071) is fixedly connected above the spring baffle (1072); and the cylindrical structure (1071) is telescopically embedded in the circular hole (2011) of the secondary rod telescopic device (2).

4. The telescopic portable anchor stress sensor installation device according to claim 2 is characterized in that: The nut fitting sleeve (102) comprises a stainless steel column (1021), a nut-shaped groove (1022) is formed inside the stainless steel column (1021), a through hole (1023) is formed at the center of the groove (1022), and a pointed rod (101) passes through the hole (1023).

5. The telescopic portable anchor stress sensor installation device according to claim 2 is characterized in that: The nut sheet baffle (103) comprises a circular thin steel body (1031), and a nut is welded below the circular thin steel body (1031) as a nut baffle (1032) for rotationally inserting the pointed rod (101).

6. The telescopic portable anchor stress sensor installation device according to claim 1, characterized in that: The secondary rod body telescopic device (2) comprises a hollow secondary rod body (201), wherein a secondary rod body thin plate baffle (202) which can move up and down is arranged in the secondary rod body (201), one side of the secondary rod body thin plate baffle (202) is connected to one end of a third spring (203), the other end of the third spring (203) is connected to a rod body spin system structure (204) arranged at the end of the secondary rod body (201), and the rod body spin system structure (204) is connected to a hand grip rod (205).

7. The telescopic portable anchor stress sensor installation device according to claim 6 is characterized in that: The rod body self-spinning system structure (204) comprises a thin sheet convex baffle (2042) connected to a third spring (203); a convex portion of the thin sheet convex baffle (2042) is connected to a bearing (2043); the bearing (2043) is connected to a hand grip rod (205); a counter hole (2041) is formed at the root of the hand grip rod (205); a rotating handle (305) of the rod body manual rotating device (3) is inserted into the counter hole (2041).

8. The telescopic portable anchor stress sensor installation device according to claim 7, characterized in that: The rod manual rotating device (3) comprises a horizontal gear (301) welded and sleeved on the secondary rod (201), a vertical gear (304) welded on the rotating handle (305), the vertical gear (304) meshing with the horizontal gear (301), a circular rubber sleeve (303) sleeved on the end of the rotating handle (305), a second nut (302) welded on one side of the circular rubber sleeve (303), and an outer shell sleeved on the rod as a gear system protective shell.