Thick material layer sintering device
By designing a thick layer sintering device, using partition racks and turning plates to divide and turn the mineral materials, and preheating through the burner body, the problem of uneven preheating of the mineral materials is solved and the uniform heating of the mineral materials is achieved. and improvement of sintering yield.
Patent Information
- Application Number
- CN202323288410.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-04
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2033-12-04
AI Technical Summary
In the prior art, when the ore fabric is thick, it is difficult to achieve uniform preheating, resulting in the problem of unbalanced heat supply during the sintering process.
A thick layer sintering device is designed, including a baffle, a partition frame, a turning plate and a burner body. The mineral materials are divided through the partition frame, the mineral materials are turned over by the flipping plate, and the mineral materials are preheated through the burner body to achieve uniform heating of the mineral materials.
This device can effectively solve the problem of uneven preheating of mineral materials, ensure that mineral materials with thicker cloth are evenly heated after turning over, and improve the sintering yield and mineral strength.
Smart Images

Figure CN222378785U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sintering preheating of mineral materials, in particular to a thick material layer sintering device. Background Art
[0002] In the sintering production process, after the sintering mixture is placed on the trolley and ignited, the exhaust fan is used to sinter the mixture from the surface to the inside from top to bottom, and the process is completed from the surface to the surface of the sintering machine trolley grate. Thick-bed sintering is an important and widely used sintering technology, which has the advantages of improving the strength of sintered ore and reducing sintering fuel consumption. However, the application of thick-bed sintering technology also faces some difficulties.
[0003] Chinese utility model patent: Publication number CN205275659U discloses a material distribution device for improving the sintering yield of ultra-thick material layers, which is installed between the sintering material distributor and the igniter. The device includes a silo, a ball distribution device and a ball outlet device. The ball distribution device is arranged below the silo, and the ball outlet device is arranged below the ball distribution device; the ball distribution device is composed of a scraper, a rotating disc, a fixed disc, and a ball guide tube, wherein the scraper is fixed on the silo, close to the upper surface of the rotating disc, the rotating disc has 3 to 9 ball distribution holes, which are connected to the fixed disc at the bottom through an axis, the fixed disc has 3 to 9 ball guide holes corresponding to the ball distribution holes of the rotating disc, and each ball guide hole is fixedly connected to the ball guide tube at the bottom; the ball outlet device is composed of a ball outlet gun and a vibrating disc, the vibrating disc is connected to the fixed disc through a spring, the ball outlet gun is threadedly connected to the vibrating disc, and the vibrating disc drives the ball outlet gun to vibrate up and down under the action of the driving device.
[0004] In the existing technology, when CN205275659U is in use, the problem of unbalanced heat supply between the upper and lower sintering layers caused by "automatic heat storage" is solved, the heat supply and mineralization time of the upper layer are increased, the strength of the upper sintered ore is improved, and the amount of sintered return ore is reduced. The "edge effect" during sintering of ultra-thick layers is reduced, the heat supply and mineralization time of the edge layers are increased, and the strength of the edge sintered ore is improved. The air permeability of the sintering layer is improved, the ignition area is increased, the internal stress on the surface of the layer is reduced, the problem of cracking of the sintering material surface is reduced, the amount of air passing through the sintering layer is increased, and the quality of the sintered ore is improved. However, when preheating the ore, since the ore is thick when it is distributed, it makes it difficult to preheat the ore evenly, so a thick layer sintering device is needed to solve the above problems. Utility Model Content
[0005] The utility model aims to provide a thick material layer sintering device, which has the advantages of turning over thicker material and preheating it evenly, and solves the problem in the prior art that the material cannot be preheated evenly when the device preheats thicker material.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a thick material layer sintering device, comprising baffles, the number of the baffles is three, the front ends of the lower surfaces of the three baffles are fixedly installed with partition frames, the opposite sides of adjacent partition frames are fixedly connected by flaps, and also includes a connecting pipe;
[0007] The connecting pipe passes through the front end of the upper surface of the baffle;
[0008] Wherein, holes are respectively opened in both sides of the connecting pipe below the baffle and the burner body is connected and installed therein.
[0009] When using a thick material layer sintering device in the present technical solution, the device is movably installed above the feeding device through an electric telescopic rod. At this time, the distance between the bottom of the partition frame and the upper surface of the feeding device can be adjusted by the electric telescopic rod. Therefore, when thicker ore is transported, the ore can be divided by the partition frame. At this time, the ore is divided to both sides of the partition frame, and the ore is turned over by the flap, so that the turned ore falls to the opposite side of the adjacent baffle, so that natural gas is injected into the burner body through the connecting pipe, and the natural gas is ignited by the burner body. Therefore, after the ore is turned over by the flap, the ore can be preheated by the burner body, thereby achieving the purpose of preheating the thicker ore.
[0010] Preferably, the tops of the three baffles are fixedly connected by a connecting frame, and three partition plates are fixedly installed on the rear ends of the lower surfaces of the three baffles respectively.
[0011] By providing a connecting frame, adjacent baffles can be fixedly installed through the connecting frame, thereby achieving connection of the baffles.
[0012] Preferably, the cross section of the partition frame adopts a conical structure design, and the lower surface of the partition frame and the bottom of the flap are in the same plane.
[0013] The partition frame designed with a conical structure can separate the mineral materials when the feeding device is conveying the mineral materials, thereby separating the thicker mineral materials.
[0014] Preferably, there are two flaps, both of which form an angle of forty-five degrees with the lower surface of the baffle, and the flaps are designed with stainless steel.
[0015] By arranging flaps between adjacent partition frames, after the ore materials are separated by the partition frames, the ore materials can be turned over by the flaps, so that the ore materials are lifted to the rear of the flaps.
[0016] Preferably, electric telescopic rods are fixedly installed at equal intervals on the top of the connecting frame, the number of the electric telescopic rods is three, and the bottoms of the three electric telescopic rods are welded and installed on the upper surface of the connecting frame.
[0017] By arranging an electric telescopic rod on the top of the connecting frame, the equipment can be installed above the feeding device through the electric telescopic rod during installation, so that the distance between the bottom of the partition frame and the upper surface of the feeding device can be adjusted through the electric telescopic rod, thereby adapting to the preheating operation of mineral materials of different thicknesses.
[0018] Preferably, the bottom of the partition plate and the bottom of the partition frame are in the same plane, and the front end of the partition plate is fixedly connected to the connecting pipe.
[0019] The bottom of the partition plate and the bottom of the partition frame are in the same plane, so that after the burner body preheats the ore, the ore can be evenly distributed through the partition plate.
[0020] Preferably, the installation height of the burner body is half of the height of the partition frame.
[0021] By arranging and installing the burner body in the middle section of the partition frame, the ore can be ignited and burned from the middle section after the ore is turned over, thereby achieving uniform preheating of the ore.
[0022] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0023] The utility model arranges a partition frame, so that during the material feeding process, the ore can be divided by the partition frame, and at the same time, the flip plate arranged between adjacent partition frames can flip the ore, and the lifted ore can fall behind the flip plate, and the ore can be burned and preheated by the burner body, so that the ore with thicker cloth can be evenly heated after flipping, thereby achieving the effect of flipping the ore with thicker cloth and preheating it evenly. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0025] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;
[0026] Figure 3 For the utility model Figure 2 The structural diagram of the enlarged part in the middle;
[0027] Figure 4 It is a rear view structural schematic diagram of the utility model.
[0028] In the figure: 1. partition plate; 2. burner body; 3. partition frame; 4. flap; 5. connecting pipe; 6. connecting frame; 7. electric telescopic rod; 8. baffle. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Example
[0031] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, an embodiment of the utility model is: a thick material layer sintering device, including baffles 8, the number of baffles 8 is three, the front end of the lower surface of the three baffles 8 is fixedly installed with a partition frame 3, the opposite sides of adjacent partition frames 3 are fixedly connected by a flap 4, and also includes a connecting pipe 5;
[0032] Specifically, the connecting pipe 5 passes through the front end of the upper surface of the baffle 8; wherein, holes are respectively opened in both sides of the connecting pipe 5 below the baffle 8 and connected to the burner body 2. By setting the partition frame 3, the ore can be divided by the partition frame 3 during the ore feeding process. At the same time, the flap 4 set between the adjacent partition frames 3 can flip the ore, and make the lifted ore fall behind the flap 4, and the burner body 2 can be used to burn and preheat the ore, so that the thicker ore can be evenly heated after flipping, achieving the effect of flipping the thicker ore and preheating it evenly.
[0033] Furthermore, the tops of the three baffles 8 are fixedly connected by a connecting frame 6 , and three partition plates 1 are fixedly mounted on the rear ends of the lower surfaces of the three baffles 8 .
[0034] By providing the connecting frame 6 , the adjacent baffles 8 can be fixedly installed through the connecting frame 6 , thereby achieving connection of the baffles 8 .
[0035] Furthermore, the cross section of the partition frame 3 adopts a conical structure design, and the lower surface of the partition frame 3 and the bottom of the flap 4 are in the same plane.
[0036] By using the partition frame 3 designed with a conical structure, when the feeding device is conveying the mineral materials, the mineral materials can be separated by the partition frame 3, so that thicker mineral materials can be separated.
[0037] Furthermore, there are two flaps 4, both of which form an angle of 45 degrees with the lower surface of the baffle 8, and the flaps 4 are designed with stainless steel.
[0038] By arranging the flaps 4 between adjacent partition frames 3 , after the ore materials are separated by the partition frames 3 , the ore materials can be turned over by the flaps 4 , so that the ore materials are lifted to the rear of the flaps 4 .
[0039] Furthermore, electric telescopic rods 7 are fixedly installed at equal intervals on the top of the connecting frame 6 , and there are three electric telescopic rods 7 . The bottoms of the three electric telescopic rods 7 are all welded and installed on the upper surface of the connecting frame 6 .
[0040] By arranging an electric telescopic rod 7 on the top of the connecting frame 6, the equipment can be installed above the feeding device through the electric telescopic rod 7 during installation, so that the distance between the bottom of the partition frame 3 and the upper surface of the feeding device can be adjusted through the electric telescopic rod 7, thereby adapting to the preheating operation of mineral materials of different thicknesses.
[0041] Furthermore, the bottom of the partition plate 1 and the bottom of the partition frame 3 are in the same plane, and the front end of the partition plate 1 is fixedly connected to the connecting pipe 5 .
[0042] The bottom of the partition plate 1 and the bottom of the partition frame 3 are in the same plane, so that after the burner body 2 preheats the mineral material, the mineral material can be evenly distributed through the partition plate 1.
[0043] Furthermore, the installation height of the burner body 2 is half of the height of the partition frame 3. By installing the burner body 2 in the middle section of the partition frame 3, after the ore is turned over, ignition and combustion can be carried out from the middle section of the ore, thereby achieving uniform preheating of the ore.
[0044] When the utility model is used, the device is movably installed above the feeding device through the electric telescopic rod 7. At this time, the distance between the bottom of the partition frame 3 and the upper surface of the feeding device can be adjusted by the electric telescopic rod 7. Therefore, when thicker ore is transported, the ore can be divided by the partition frame 3. At this time, the ore is divided to both sides of the partition frame 3, and the ore is turned over by the flap 4, so that the turned ore falls to the opposite side of the adjacent baffle 8, so that natural gas is injected into the burner body 2 through the connecting pipe 5, and the natural gas is ignited by the burner body 2. Therefore, after the ore is turned over by the flap 4, the ore can be preheated by the burner body 2, thereby achieving the purpose of preheating the thicker ore.
[0045] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A thick material layer sintering device, comprising baffles (8), the number of the baffles (8) is three, the front ends of the lower surfaces of the three baffles (8) are fixedly mounted with partition frames (3), and the opposite sides of adjacent partition frames (3) are fixedly connected by flaps (4), characterized in that: Also includes: A connecting pipe (5) passes through the front end of the upper surface of the baffle (8); The connecting pipe (5) below the baffle (8) has holes on both sides thereof and is connected to and installed with the burner body (2).
2. A thick layer sintering device according to claim 1, characterized in that: The tops of the three baffles (8) are fixedly connected via a connecting frame (6), and three partition plates (1) are respectively fixedly mounted on the rear ends of the lower surfaces of the three baffles (8).
3. A thick layer sintering device according to claim 1, characterized in that: The cross section of the partition frame (3) adopts a conical structure design, and the lower surface of the partition frame (3) and the bottom of the flap (4) are in the same plane.
4. A thick layer sintering device according to claim 1, characterized in that: There are two flaps (4), and both flaps (4) form an angle of 45 degrees with the lower surface of the baffle (8). The flaps (4) are made of stainless steel.
5. The thick layer sintering device according to claim 2, characterized in that: Electric telescopic rods (7) are fixedly installed at equal intervals on the top of the connecting frame (6), and there are three electric telescopic rods (7). The bottoms of the three electric telescopic rods (7) are all welded and installed on the upper surface of the connecting frame (6).
6. A thick layer sintering device according to claim 2, characterized in that: The bottom of the partition plate (1) and the bottom of the partition frame (3) are located in the same plane, and the front end of the partition plate (1) is fixedly connected to the connecting pipe (5).
7. The thick layer sintering device according to claim 1, characterized in that: The installation height of the burner body (2) is half the height of the partition frame (3).
Citation Information
Patent Citations
Improve distributing device of super thick bed of material sintering finished product rate
CN205275659U