Battery replacement type battery box for electric forklift

By designing a battery-swapping battery box for electric forklifts, using the combined structure of the outer fixed shell, top cover and fixed components, the problem of low replacement efficiency of the existing battery box is solved, and the main body of the battery box can be quickly disassembled and replaced. Replacement and provides elastic cushioning and protection.

CN222380734UActive Publication Date: 2025-01-21SHANDONG QUANYI MASCH MFG CO LTD
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Patent Information

Application Number
CN202420759830.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-13
Publication Date
2025-01-21
Estimated Expiration
2034-04-13

AI Technical Summary

Technical Problem

The existing electric forklift battery box needs to be manually disassembled and loaded when replacing it, which is cumbersome and inconvenient for efficient replacement.

Method used

A battery-swapping battery box is designed. Through the combined structure of the outer fixed shell and the top cover, the use of limit slots and buffer components, combined with the fixed components and operating handwheel, the battery box main body can be stably fixed and quickly disassembled.

Benefits of technology

It realizes the quick installation and disassembly of the battery box main body, improves the efficiency of battery box replacement, and provides elastic buffering and protection through the buffer component.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a battery-changing type battery box for an electric forklift, and relates to the field of electric forklifts, the battery box comprises an outer fixed shell and a battery box main body, the top of the outer fixed shell is movably provided with a top cover, the four corners in the outer fixed shell are fixedly provided with limiting clamping grooves, the inner part of the outer fixed shell is fixedly provided with a buffer assembly, and the buffer assembly is fixedly provided with a battery. A battery box body is movably clamped to the inner side of the limiting clamping groove and located on the inner side of the buffering assembly. According to the utility model, the battery box main body is arranged in the outer fixing shell, the top cover is arranged above the outer fixing shell to press the battery box main body, and the fixing assemblies on the left and right sides of the outer fixing shell are respectively operated to enable the fixing assemblies to penetrate through the outer fixing shell to be clamped in the top cover to limit and fix the top cover; the battery box main body is pressed by the top cover, so that the structure of the battery box main body is stable, and the battery box main body is convenient to mount, dismount and replace quickly.
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Description

Technical Field

[0001] The utility model relates to the field of electric forklifts, in particular to a battery-changing battery box for electric forklifts. Background Art

[0002] Forklifts are industrial handling vehicles, which refer to various wheeled handling vehicles for loading and unloading, stacking and short-distance transportation of palletized goods. In recent years, electric forklifts have gradually entered people's field of vision. Compared with internal combustion engine forklifts, electric forklifts have great advantages and are increasingly favored by users. The batteries used in electric forklifts mainly include battery boxes and internal battery modules.

[0003] The existing electric forklift battery box is generally fixed by bolts and other structures. There are generally multiple bolts, which often need to be disassembled independently. In some special cases, when replacing the battery box, it is necessary to manually remove or load the battery box, which is inconvenient to disassemble and reduces the efficiency of battery box replacement. Utility Model Content

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0005] A battery-swap battery box for an electric forklift, comprising an external fixed shell and a battery box body, wherein a top cover is movably mounted on the top of the external fixed shell, limiting slots are fixedly mounted at the four corners inside the external fixed shell, a buffer component is fixedly mounted inside the external fixed shell, the battery box body is movably engaged with the inner side of the limiting slot, the battery box body is arranged on the inner side of the buffer component, installation slots are provided on the left and right sides inside the external fixed shell, and a fixing component is movably mounted inside the installation slot.

[0006] A further improvement of the technical solution of the utility model is that: the fixing assembly includes two threaded columns, the two threaded columns are rotatably installed on the front and rear sides of the inside of the installation groove respectively, the outer sides of the two threaded columns are fixedly connected to the operating hand wheels located outside the outer fixed shell, the interior of the installation groove is movably clamped with a sliding plate, a connecting hole is opened inside the sliding plate, the sliding plate is threadedly connected to the outside of the two threaded columns through the connecting hole, and the inner side of the sliding plate is fixedly connected with a clamping block.

[0007] A further improvement of the technical solution of the utility model lies in that: the buffer assembly includes a lower buffer pad movably connected to the inner side of the top cover, a support card plate movably connected to the bottom of the outer fixed shell, the lower buffer pad is arranged above the support card plate, an upper buffer pad is movably connected to the bottom of the top cover, and side limit grooves are fixedly connected to the four sides inside the outer fixed shell, and side buffer pads are movably connected inside the side limit grooves.

[0008] A further improvement of the technical solution of the utility model is that: both left and right sides of the top cover are provided with fixing grooves corresponding to the clamping blocks.

[0009] A further improvement of the technical solution of the utility model is that the clamping block penetrates the inner side of the outer fixing shell and is movably clamped in the fixing groove.

[0010] A further improvement of the technical solution of the utility model is that the outer movably sleeve of the threaded column is provided with a supporting spring located outside the sliding plate.

[0011] A further improvement of the technical solution of the utility model is that a circular protrusion corresponding to the supporting card plate is arranged on the top of the lower buffer pad, and the lower buffer pad is movably connected to the upper part of the supporting card plate.

[0012] A further improvement of the technical solution of the utility model is that: the battery box body is arranged on the supporting card plate, and the battery box body is located on the inner side of the upper buffer pad and the side buffer pad.

[0013] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0014] The utility model provides a battery replacement type battery box for an electric forklift, wherein a battery box main body is installed on the inner side of a limit slot in an external fixing shell, and a top cover is installed on the upper side of the external fixing shell to press the battery box main body, and fixing components on the left and right sides of the external fixing shell are respectively operated to make the fixing components penetrate the external fixing shell and clamp the top cover to limit and fix the top cover, and the battery box main body is pressed by the top cover, so that the battery box main body structure is stable, and the battery box main body is easy to install and disassemble by operating the fixing components, so as to facilitate quick replacement.

[0015] The utility model provides a battery-exchange type battery box for an electric forklift, and at the same time, a buffer component arranged inside an outer fixed shell and a top cover surrounds a battery box body from the side, thereby playing a protective role of elastic buffering on the battery box body. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic structural diagram of a battery-swap battery box for an electric forklift according to the utility model;

[0017] Figure 2 This is a schematic diagram of the connection position structure of the battery box of the utility model;

[0018] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the fixing assembly of the utility model;

[0020] Figure 5 It is a structural schematic diagram of the buffer component of the utility model.

[0021] In the figure: 1. external fixing shell; 11. mounting slot; 2. top cover; 21. fixing slot; 3. limit slot; 4. buffer assembly; 41. lower buffer pad; 42. support card plate; 43. upper buffer pad; 44. side limit slot; 45. side buffer pad; 5. battery box body; 6. fixing assembly; 61. threaded column; 62. support spring; 63. operating hand wheel; 64. sliding plate; 65. connecting hole; 66. block. DETAILED DESCRIPTION

[0022] The utility model is further described in detail below:

[0023] like Figures 1 to 5 As shown, the utility model provides a battery-swap battery box for an electric forklift, comprising an external fixed shell 1 and a battery box body 5, a top cover 2 is movably installed on the top of the external fixed shell 1, limiting slots 3 are fixedly installed at the four corners inside the external fixed shell 1, a buffer component 4 is fixedly installed inside the external fixed shell 1, the inner side of the limiting slot 3 is movably connected with the battery box body 5, the battery box body 5 is arranged on the inner side of the buffer component 4, and installation grooves 11 are opened on the left and right sides inside the external fixed shell 1, and a fixing component 6 is movably installed inside the installation groove 11.

[0024] The battery box body 5 is installed on the inner side of the limit slot 3 in the outer fixed shell 1, and the top cover 2 is installed on the top of the outer fixed shell 1 to compress the battery box body 5. The fixing components 6 on the left and right sides of the outer fixed shell 1 are respectively operated to make the fixing components 6 penetrate the outer fixed shell 1 and clamp the top cover 2 to limit and fix the top cover 2. The battery box body 5 is pressed by the top cover 2, so that the structure of the battery box body 5 is stable. The fixing components 6 are operated quickly to facilitate the installation and removal of the battery box body 5 and to facilitate quick replacement. At the same time, the buffer component 4 arranged inside the outer fixed shell 1 and the top cover 2 surrounds the battery box body 5 from the side, which plays an elastic buffer role for the battery box body 5 and plays a certain protective role.

[0025] like Figure 4 As shown, the fixing assembly 6 includes two threaded columns 61, which are rotatably installed at the front and rear sides of the installation groove 11 respectively, and the outer sides of the two threaded columns 61 are fixedly connected to the operating hand wheels 63 located outside the outer fixing shell 1, and the interior of the installation groove 11 is movably connected with a sliding plate 64, and a connecting hole 65 is opened inside the sliding plate 64. The sliding plate 64 is threadedly connected to the outside of the two threaded columns 61 through the connecting hole 65, and a clamping block 66 is fixedly connected to the inner side of the sliding plate 64.

[0026] By rotating the operating hand wheel 63 on the side of the outer fixed shell 1, the threaded column 61 located inside the installation groove 11 is driven to rotate synchronously by synchronously rotating the operating hand wheel 63. The sliding plate 64 located in the installation groove 11 and threadedly connected to the outside of the threaded column 61 is driven to slide outward by the synchronous rotation of the threaded column 61. The block 66 is driven by the sliding plate 64 to escape from the interior of the top cover 2 and be received into the installation groove 11. Then, the top cover 2 is removed from the top of the outer fixed shell 1, and the battery box main body 5 is removed from the top cover 2 for replacement, thereby facilitating the disassembly and replacement of the battery box main body 5.

[0027] like Figure 5 As shown, the buffer assembly 4 includes a lower buffer pad 41 movably connected to the inner side of the top cover 2, a support card plate 42 movably connected to the bottom of the outer fixed shell 1, the lower buffer pad 41 is arranged above the support card plate 42, an upper buffer pad 43 movably connected to the bottom of the top cover 2, and side limit grooves 44 are fixedly connected to the four sides inside the outer fixed shell 1, and side buffer pads 45 are movably connected inside the side limit grooves 44.

[0028] The battery box body 5 is pressed by the top cover 2 to ensure its stable fixation. The battery box body 5 is set on the supporting card plate 42. A lower buffer pad 41 is set at the bottom of the supporting card plate 42 to cooperate with the upper buffer pad 43 at the bottom of the top cover 2 to press the battery box body 5. At the same time, the side buffer pad 45 that fits the side of the battery box body 5 on the inner side of the external fixed shell 1 is used to limit and buffer the battery box body 5.

[0029] like Figure 3 and Figure 4 As shown, the left and right sides of the top cover 2 are both provided with fixing grooves 21 corresponding to the clamping blocks 66 .

[0030] The clamping block 66 penetrates through the inner side of the outer fixing shell 1 and is movably clamped in the fixing groove 21 .

[0031] The clamping block 66 passes through the outer fixing shell 1 and is clamped in the fixing groove 21 , so that the top cover 2 is fixed on the outer fixing shell 1 , which is convenient for disassembly and assembly of the top cover 2 and replacement of the battery box body 5 .

[0032] like Figure 4 As shown, the outer part of the threaded column 61 is movably sleeved with a support spring 62 located outside the sliding plate 64 .

[0033] The support spring 62 is arranged on the outer side of the sliding plate 64 to support the sliding plate 64 , thereby improving the stability when the sliding plate 64 moves with the threaded column 61 .

[0034] like Figure 3 and Figure 5As shown, a circular protrusion corresponding to the supporting clamping plate 42 is provided on the top of the lower buffer pad 41 , and the lower buffer pad 41 is movably clamped on the top of the supporting clamping plate 42 .

[0035] The battery box body 5 is disposed on the supporting card plate 42 , and the battery box body 5 is located inside the upper buffer pad 43 and the side buffer pad 45 .

[0036] The circular protrusion on the top of the lower buffer pad 41 corresponds to the support card plate 42, so that when the support card plate 42 carries the battery box body 5, the support card plate 42 is pressed down and the side buffer pad 45 is located on the side of the battery box body 5 to play an elastic buffering role, thereby improving the protection effect.

[0037] The following is a detailed description of the working principle of the battery-swap battery box for electric forklifts.

[0038] like Figures 1 to 5 As shown, the outer fixed shell 1 is located on the electric forklift, and the two operating hand wheels 63 corresponding to one side of the outer fixed shell 1 are rotated, and the two threaded columns 61 located inside the mounting groove 11 are driven to rotate synchronously by the synchronous rotation of the two operating hand wheels 63. The sliding plate 64 located in the mounting groove 11 and threadedly connected to the outside of the threaded column 61 is driven to slide outward by the synchronous rotation of the two threaded columns 61. The block 66 engaged in the fixing groove 21 is driven to be disengaged and received in the mounting groove 11 by the sliding plate 64. The fixing assembly 6 on the other side is disengaged by operating, and then the top cover 2 is removed from the top of the outer fixed shell 1. During disassembly, the battery box body 5 is removed from the top cover 2 for replacement, and then the top cover 2 is docked and snapped back to the top of the external fixed shell 1, and the fixing components 6 on both sides are operated respectively to make the clamping block 66 snap into the fixing groove 21 to limit and fix the top cover 2, and the battery box body 5 is pressed tightly by the top cover 2 to ensure its stable fixation, and the battery box body 5 is arranged on the supporting card plate 42, and the bottom of the supporting card plate 42 is provided with a lower buffer pad 41 to cooperate with the upper buffer pad 43 at the bottom of the top cover 2 to press the battery box body 5, and at the same time, the side buffer pad 45 that fits the side of the battery box body 5 on the inner side of the external fixed shell 1 is used to limit and buffer the battery box body 5.

[0039] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A battery-swappable battery box for an electric forklift, comprising an outer fixing shell (1) and a battery box body (5), characterized in that: A top cover (2) is movably mounted on the top of the external fixed shell (1); limiting slots (3) are fixedly mounted at four corners inside the external fixed shell (1); a buffer assembly (4) is fixedly mounted inside the external fixed shell (1); a battery box body (5) is movably engaged with the inner side of the limiting slot (3); the battery box body (5) is arranged on the inner side of the buffer assembly (4); installation slots (11) are provided on both left and right sides inside the external fixed shell (1); and a fixing assembly (6) is movably mounted inside the installation slot (11).

2. The battery-swappable box for an electric forklift according to claim 1, characterized in that: The fixing assembly (6) comprises two threaded columns (61), the two threaded columns (61) are rotatably mounted on the front and rear sides of the mounting groove (11), respectively; the outer sides of the two threaded columns (61) are fixedly connected to an operating hand wheel (63) located outside the outer fixing shell (1); the interior of the mounting groove (11) is movably clamped with a sliding plate (64); a connecting hole (65) is provided inside the sliding plate (64); the sliding plate (64) is threadably connected to the outside of the two threaded columns (61) through the connecting hole (65); and a clamping block (66) is fixedly connected to the inner side of the sliding plate (64).

3. The battery-swappable box for an electric forklift according to claim 2, characterized in that: The buffer assembly (4) comprises a lower buffer pad (41) movably clamped to the inner side of the top cover (2); a support clamping plate (42) is movably clamped to the bottom of the outer fixed shell (1); the lower buffer pad (41) is arranged above the support clamping plate (42); an upper buffer pad (43) is movably clamped to the bottom of the top cover (2); four sides of the inner side of the outer fixed shell (1) are fixedly connected to side limit grooves (44); and side buffer pads (45) are movably clamped to the inside of the side limit grooves (44).

4. The battery-swappable box for an electric forklift according to claim 2, characterized in that: The top cover (2) is provided with fixing grooves (21) corresponding to the clamping blocks (66) on both the left and right sides.

5. The battery-swappable box for an electric forklift according to claim 2, characterized in that: The clamping block (66) penetrates the inner side of the outer fixing shell (1) and is movably clamped in the fixing groove (21).

6. The battery-swappable box for an electric forklift according to claim 2, characterized in that: The outer part of the threaded column (61) is movably sleeved with a support spring (62) located outside the sliding plate (64).

7. The battery-swappable box for an electric forklift according to claim 3, characterized in that: A circular protrusion corresponding to the supporting clamping plate (42) is provided on the top of the lower buffer pad (41), and the lower buffer pad (41) is movably clamped on the top of the supporting clamping plate (42).

8. The battery-swappable box for an electric forklift according to claim 3, characterized in that: The battery box main body (5) is arranged on the supporting card plate (42), and the battery box main body (5) is located inside the upper buffer pad (43) and the side buffer pad (45).