Automatic wire pressing and gluing device for voice coil processing

By designing an automatic crimping and gluing device, the problem of low efficiency of manual glue application in voice coil processing is solved, the glue is evenly applied and the wires are automatically wound, which improves the processing efficiency.

CN222381806UActive Publication Date: 2025-01-21湖北声远电子有限公司
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Patent Information

Application Number
CN202420661107.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-01-21
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

During the voice coil processing process, manual glue application is inefficient and glue needs to be continuously taken and placed to ensure the amount of application.

Method used

Design an automatic crimping and gluing device, including a mounting frame, a cylinder, a connecting plate, a winding shaft, a mounting shaft, an outer frame, an isolation cover, a glue bottle and a squeeze plate. The cylinder drives the winding shaft and the mounting shaft to move to realize the glue Even coating and automatic winding of wires.

Benefits of technology

It improves the efficiency of voice coil processing, reduces manual steps and time, and ensures even application of glue and tight winding of wires.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic wire pressing and gluing device for voice coil processing, and particularly relates to the field of voice coil processing, the automatic wire pressing and gluing device comprises a mounting rack, an air cylinder I is fixedly mounted on the front surface of the mounting rack, and a winding shaft is arranged at the telescopic end of the air cylinder I; an installation shaft is rotatably arranged on the installation frame, an aluminum strip ring in the voice coil manufacturing process is arranged on the installation shaft in a sleeving mode, an L-shaped installation plate is fixedly installed at the bottom of the installation shaft, a threaded rod is rotatably arranged on the installation plate, a sliding plate is arranged on the threaded rod in a threaded mode, a fixing plate is fixedly installed on the sliding plate, and two clamping plates are installed on the fixing plate. The two clamping plates are used for clamping a glue bottle, a second air cylinder is fixedly installed at one end of the fixing plate, and an abutting and pushing plate is fixedly arranged at the telescopic end of the second air cylinder. According to the utility model, the winding shaft, the aluminum strip ring and the glue bottle are arranged on the same vertical line, so that glue coating and wire winding can be conveniently carried out on the aluminum strip ring in the manufacturing process, and the processing efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of voice coil processing, in particular to an automatic wire crimping and gluing device for voice coil processing. Background Art

[0002] The direct definition of voice coil is the coil through which electric current passes in the speaker. It is an important component of the mechanical wave system of the electric speaker and can also be said to be the heart of the speaker.

[0003] During the manufacturing process of the voice coil, the wire needs to be wound on an aluminum tape. In order to increase the tightness of the connection between the wire and the aluminum tape ring, glue needs to be applied on the surface of the aluminum tape ring to increase the viscosity. Usually, the glue is applied to the aluminum tape manually first, and then the glue on the aluminum tape ring is evenly applied using a tool. Finally, the aluminum tape ring is rotated to wrap the wire around the aluminum tape. Manual operation requires continuous removal of glue to ensure the amount of glue applied, which is inefficient.

[0004] Based on this, we made improvements and proposed an automatic wire crimping and gluing device for voice coil processing. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0006] The utility model discloses an automatic wire crimping and gluing device for voice coil processing, comprising a mounting frame, a cylinder 1 is fixedly mounted on the front of the mounting frame, a connecting plate is fixedly mounted on the telescopic end of the cylinder 1, and a winding shaft is mounted on the connecting plate; a mounting shaft is rotatably mounted on the mounting frame and located at the bottom of the cylinder 1, the mounting shaft is used for sleeve mounting an aluminum belt ring in the voice coil manufacturing process, an outer frame is rotatably mounted on the mounting shaft, two isolation covers are mounted on the outer frame, and a cover plate for limiting the position of the aluminum belt ring is also mounted on the end of the outer frame;

[0007] An L-shaped mounting plate is fixedly installed on the mounting frame at the bottom of the mounting shaft, a threaded rod is rotatably provided on the mounting plate, a sliding plate is threadedly provided on the threaded rod, a fixed plate is fixedly installed on the sliding plate, two clamping plates are installed on the fixed plate, the two clamping plates are used to clamp the glue bottle, and a cylinder 2 is fixedly installed on one end of the fixed plate, and a push plate is fixedly provided on the telescopic end of the cylinder 2.

[0008] As a preferred technical solution of the utility model, a through groove is opened through the connecting plate, and a plurality of springs are evenly and fixedly arranged on the inner wall of the through groove along the circumferential direction. Two rubber arc plates are also arranged in the through groove, and the back sides of the arc plates are fixedly connected to the spring.

[0009] As a preferred technical solution of the utility model, the arc-shaped plate is attached to the surface of the winding shaft, and the portion of the winding shaft outside the through slot is used for winding the wire.

[0010] As a preferred technical solution of the utility model, the two isolation covers are detachably mounted on the outer frame by bolts, and arc grooves are symmetrically opened on the outer frame and located between the two isolation covers, and the arc grooves, the winding shaft and the fixing plate are all located on the same vertical line.

[0011] As a preferred technical solution of the utility model, the end of the installation shaft is fixedly connected with a threaded column with a diameter smaller than the diameter of the installation shaft, and the surface of the threaded column is provided with threads;

[0012] A threaded barrel threadedly connected to the threaded barrel is fixedly arranged at one end of the cover plate facing the threaded barrel, and a limit ring is fixedly arranged on the outer periphery of the threaded barrel on the cover plate, and the limit ring matches the end of the voice coil.

[0013] As a preferred technical solution of the utility model, the mounting plate is an L-shaped structure, and a limit plate parallel to the horizontal section of the mounting plate is installed on the mounting plate, and the top end of the threaded rod is located at the top of the bottom surface of the mounting shaft.

[0014] As a preferred technical solution of the utility model, a second spring is installed on the fixing plate, and one side of the clamping plate is fixedly connected to the second spring.

[0015] As a preferred technical solution of the utility model, the bottom end of the threaded rod extends to the bottom of the horizontal section of the mounting plate and is fixedly provided with a turntable, and a rotating handle is fixedly provided on the turntable.

[0016] The beneficial effects of the utility model are:

[0017] In the utility model, a winding shaft with a wire wound thereon is arranged on the top of the installation shaft, a glue bottle and a push plate for squeezing the glue bottle are arranged on the bottom of the installation shaft, and an aluminum ribbon ring used in the voice coil manufacturing process is arranged on the installation shaft. By arranging the winding shaft, the aluminum ribbon ring and the glue bottle on the same vertical line, it is convenient to apply glue to the aluminum ribbon ring and wind the wire during the manufacturing process, thereby effectively improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0019] Figure 1 This is a schematic diagram of the overall structure of an automatic wire crimping and gluing device for voice coil processing according to the utility model;

[0020] Figure 2 This is a partial structural diagram of an automatic wire crimping and gluing device for voice coil processing in the utility model. Figure 1 ;

[0021] Figure 3 yes Figure 2 The enlarged view of point A in the middle;

[0022] Figure 4 This is a partial structural diagram of an automatic wire crimping and gluing device for voice coil processing in the utility model. Figure 2 ;

[0023] Figure 5 This is a partial structural schematic diagram of an automatic wire crimping and gluing device for voice coil processing according to the utility model;

[0024] Figure 6 This Figure 5 Enlarged view of point B in the middle.

[0025] In the figure: 1. mounting frame; 2. cylinder 1; 3. connecting plate; 4. winding shaft; 5. cover plate; 6. isolation cover; 7. mounting shaft; 8. threaded column; 9. mounting plate; 10. threaded rod; 11. sliding plate; 12. cylinder 2; 13. fixing plate; 14. clamping plate; 15. push plate; 16. limit plate; 17. limit ring; 18. threaded rotary cylinder; 19. outer frame; 20. arc plate. DETAILED DESCRIPTION

[0026] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0027] Example: Figures 1 to 6 As shown, the utility model is an automatic wire crimping and gluing device for voice coil processing, comprising a mounting frame 1, a cylinder 2 is fixedly mounted on the front of the mounting frame 1, a connecting plate 3 is fixedly arranged at the telescopic end of the cylinder 2, and a winding shaft 4 is arranged on the connecting plate 3; the cylinder 2 can drive the connecting plate 3 and the winding shaft 4 thereon to move, and when the wire on the winding shaft 4 is wound onto the aluminum ribbon ring used for voice coil production, the cylinder 2 can drive the winding shaft 4 to move slowly to cooperate with the winding of the wire.

[0028] A through slot is provided through the connecting plate 3, and a plurality of springs 1 are evenly and fixedly arranged on the inner wall of the through slot along the circumferential direction. Two arc plates 20 made of rubber are also arranged in the through slot, and the back of the arc plates 20 are fixedly connected to the springs 1. The arc plates 20 are fitted on the surface of the winding shaft 4, and the part of the winding shaft 4 outside the through slot is used for winding the wire. When fixing the winding shaft 4, the winding shaft 4 is directly inserted between the arc plates 20, the arc plates 20 are squeezed, and the springs 1 are squeezed through the arc plates 20, so that the springs 1 generate elastic force to act on the arc plates 20, so that the arc plates 20 and the winding shaft 4 are tightly fitted.

[0029] A mounting shaft 7 is rotatably provided on the mounting frame 1 and located at the bottom of the cylinder 2. The mounting shaft 7 is used to sleeve the aluminum belt ring used in the voice coil manufacturing process. An outer frame 19 is also rotatably provided on the mounting shaft 7. Two isolation covers 6 are installed on the outer frame 19, and a cover plate 5 for limiting the aluminum belt ring is also provided at the end of the outer frame 19; the cover plate 5 is used to limit the aluminum belt ring. The setting of the outer frame 19 and the isolation cover 6 can prevent the glue from being contaminated by external impurities after the glue is applied.

[0030] The two isolation covers 6 are detachably mounted on the outer frame 19 by bolts, and arc grooves are symmetrically provided on the outer frame 19 and located between the two isolation covers 6, and the arc grooves, the winding shaft 4 and the fixing plate 13 are all located on the same vertical line. The two arc grooves pass through the isolation cover 6 and the outer frame 19, and the arc groove located at the upper part is convenient for the entry of the wire, and the arc groove located at the lower part is convenient for squeezing and applying glue to the aluminum band ring.

[0031] The end of the mounting shaft 7 is fixedly connected with a threaded column 8 having a diameter smaller than that of the mounting shaft 7, and the surface of the threaded column 8 is provided with threads; a threaded barrel 18 threadedly connected to the threaded column 8 is fixedly provided at one end of the cover plate 5 facing the threaded column 8, and a limit ring 17 is fixedly provided on the outer periphery of the threaded barrel 18 on the cover plate 5, and the limit ring 17 matches the end of the voice coil. After the aluminum band coil is sleeved on the mounting shaft 7, the threaded barrel 18 is aligned with the threaded column 8 and rotated, so that the threaded barrel 18 is threadedly connected to the threaded column 8, and during the connection process, the end of the aluminum band coil enters the limit ring 17 for fixation.

[0032] It should be noted that an existing drive motor (not shown in the figure) for driving the installation shaft 7 to rotate is also installed on the back of the installation frame 1. The drive motor can drive the installation shaft 7 to rotate, and drive the aluminum belt ring on the installation shaft 7 to rotate, so as to facilitate evenly applying glue to the aluminum belt ring and winding the wire around the aluminum belt ring.

[0033] An L-shaped mounting plate 9 is fixedly mounted on the mounting frame 1 at the bottom of the mounting shaft 7, a threaded rod 10 is rotatably mounted on the mounting plate 9, a sliding plate 11 is threadedly mounted on the threaded rod 10, the bottom end of the threaded rod 10 extends to the bottom of the horizontal section of the mounting plate 9 and is fixedly mounted with a turntable, and a rotating handle is fixedly mounted on the turntable. The turntable can be driven to rotate by rotating the rotating handle, thereby driving the threaded rod 10 to rotate, and the sliding plate 11 can be moved by rotating the threaded rod 10, and the sliding plate 11 is attached to the side of the mounting plate 9 and is slidably connected to the side of the mounting plate 9.

[0034] The mounting plate 9 is an L-shaped structure, and a stopper plate 16 parallel to the horizontal section of the mounting plate 9 is mounted on the mounting plate 9, and the top end of the threaded rod 10 is located at the top of the bottom surface of the mounting shaft 7. The top end of the threaded rod 10 is arranged at the top of the bottom surface of the mounting shaft 7, which can prevent the sliding plate 11 from detaching from the threaded rod 10.

[0035] A fixed plate 13 is fixedly installed on the sliding plate 11, and two clamping plates 14 are installed on the fixed plate 13. The two clamping plates 14 are used to clamp the glue bottle, and a cylinder 2 12 is fixedly installed on one end of the fixed plate 13, and a push plate 15 is fixedly arranged on the telescopic end of the cylinder 2 12. A spring 2 is installed on the fixed plate 13, and one side of the clamping plate 14 is fixedly connected to the spring 2. The glue bottle is made of soft plastic material. When fixing the glue bottle, the two clamping plates 14 are used to make a preliminary limit to the glue bottle, and then the cylinder 2 12 can drive the push plate 15 to cooperate with another clamping plate 14 to further clamp the glue bottle (at this time, it is ensured that the glue will not overflow), and then the height of the sliding plate 11 is adjusted by the threaded rod 10 so that the bottle mouth of the glue bottle is located in the arc groove, and the push plate 15 is driven by the cylinder 2 12 to move slowly, and the glue in the glue bottle is squeezed out during the movement and smeared on the aluminum belt ring, and the aluminum belt ring is rotated to ensure uniform smearing. The glue bottle can be selected so that the bottle mouth matches the area of ​​the aluminum band ring where glue needs to be applied.

[0036] The mounting frame 1 of the utility model can also be provided with existing control switches for controlling the operation of the electrical components in the present application, such as cylinder 1 2, cylinder 2 12, drive motor, etc.

[0037] During operation, a winding shaft 4 with a wire wound thereon is provided at the top of the mounting shaft 7, a glue bottle and a push plate 15 for squeezing the glue bottle are provided at the bottom of the mounting shaft 7, and an aluminum ribbon ring used in the voice coil manufacturing process is provided on the mounting shaft 7. By arranging the winding shaft 4, the aluminum ribbon ring and the glue bottle on the same vertical line, it is convenient to apply glue to the aluminum ribbon ring and wind the wire during the manufacturing process, thereby effectively improving the processing efficiency.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An automatic wire crimping and gluing device for voice coil processing, comprising a mounting frame (1), characterized in that: A cylinder 1 (2) is fixedly mounted on the front of the mounting frame (1), a connecting plate (3) is fixedly mounted on the telescopic end of the cylinder 1 (2), and a winding shaft (4) is mounted on the connecting plate (3); a mounting shaft (7) is rotatably mounted on the mounting frame (1) and located at the bottom of the cylinder 1 (2), the mounting shaft (7) is used to sleeve an aluminum belt ring in the voice coil manufacturing process, an outer frame (19) is also rotatably mounted on the mounting shaft (7), two isolation covers (6) are mounted on the outer frame (19), and a cover plate (5) for limiting the position of the aluminum belt ring is also mounted at the end of the outer frame (19); An L-shaped mounting plate (9) is fixedly mounted on the mounting frame (1) at the bottom of the mounting shaft (7); a threaded rod (10) is rotatably mounted on the mounting plate (9); a sliding plate (11) is threadedly mounted on the threaded rod (10); a fixing plate (13) is fixedly mounted on the sliding plate (11); two clamping plates (14) are mounted on the fixing plate (13); the two clamping plates (14) are used to clamp the glue bottle; a second cylinder (12) is fixedly mounted on one end of the fixing plate (13); a push plate (15) is fixedly mounted on the telescopic end of the second cylinder (12).

2. The automatic wire crimping and gluing device for voice coil processing according to claim 1, characterized in that: The connecting plate (3) is provided with a through slot, and a plurality of springs are evenly and fixedly arranged on the inner wall of the through slot in the circumferential direction. Two rubber-made arc-shaped plates (20) are also arranged in the through slot, and the back surfaces of the arc-shaped plates (20) are fixedly connected to the springs.

3. The automatic wire crimping and gluing device for voice coil processing according to claim 2, characterized in that: The arc-shaped plate (20) is attached to the surface of the winding shaft (4); the portion of the winding shaft (4) outside the through slot is used for winding the wire.

4. The automatic wire crimping and gluing device for voice coil processing according to claim 1, characterized in that: The two isolation covers (6) are detachably mounted on the outer frame (19) by means of bolts. An arc groove is symmetrically provided on the outer frame (19) and located between the two isolation covers (6). The arc groove, the winding shaft (4) and the fixing plate (13) are all located on the same vertical line.

5. The automatic wire crimping and gluing device for voice coil processing according to claim 1, characterized in that: The end of the installation shaft (7) is fixedly connected with a threaded column (8) having a diameter smaller than the diameter of the installation shaft (7), and a thread is formed on the surface of the threaded column (8); A threaded rotary cylinder (18) threadedly connected to the threaded cylinder (8) is fixedly provided at one end of the cover plate (5) facing the threaded cylinder (8), and a limit ring (17) is fixedly provided on the cover plate (5) at the outer periphery of the threaded rotary cylinder (18), wherein the limit ring (17) matches the end of the voice coil.

6. The automatic wire crimping and gluing device for voice coil processing according to claim 1, characterized in that: The mounting plate (9) is an L-shaped structure, and a limit plate (16) parallel to the horizontal section of the mounting plate (9) is mounted on the mounting plate (9), and the top end of the threaded rod (10) is located at the top of the bottom surface of the mounting shaft (7).

7. The automatic wire crimping and gluing device for voice coil processing according to claim 1, characterized in that: A second spring is mounted on the fixing plate (13), and one side of the clamping plate (14) is fixedly connected to the second spring.

8. The automatic wire crimping and gluing device for voice coil processing according to claim 1, characterized in that: The bottom end of the threaded rod (10) extends to the bottom of the horizontal section of the mounting plate (9) and is fixedly provided with a turntable, on which a rotating handle is fixedly provided.