Induction heating execution device for roller

By using the driver mechanism of the CNC electrical drive motor+screw transmission method in the roll induction heating execution device, the problem of complex and high cost of the existing hydraulic driving system has been solved. Sexual and efficiency.

CN222385642UActive Publication Date: 2025-01-24LUOYANG YUANJIAN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202420919773.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-01-24
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing roll induction heating actuator uses hydraulic drive, which leads to complex system, high cost and poor reliability, making it difficult to achieve precise positioning functions and efficient motion control.

Method used

The horizontal and vertical drive mechanisms of the CNC motor+screw transmission method are used to achieve synchronous control through the CNC electrocomputers motor controller to achieve the horizontal and vertical precision motion of the heating terminal.

Benefits of technology

There is no need to configure a hydraulic station, which reduces investment costs and system complexity, improves transmission accuracy and movement speed control accuracy, meets the precise positioning function of the process, has a simple structure, small size, high reliability, and is easy to install and maintain.

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Abstract

An induction heating execution device for rollers comprises a rack arranged on one side of a set of rollers in the radial direction, a transverse sliding rail is arranged on the upper surface of the rack, the length direction of the rack and the length direction of the transverse sliding rail are parallel to the axial direction of the rollers, and transverse driving mechanisms are arranged on the two sides of the rack in the width direction respectively. Two parallel longitudinal driving mechanisms are arranged on the sliding rail in a sliding mode, the transverse driving mechanism and the longitudinal driving mechanisms both adopt a numerical control electric driving motor and lead screw transmission mode, synchronous control can be achieved through a servo controller, and transverse and longitudinal accurate movement of a heating terminal of the frequency conversion induction heating execution device is driven. An induction heating module is arranged on the upper surface of the longitudinal driving mechanism, when the induction heating terminal is close to the magnetic conductive working face, the heating effect can be generated by induction frequency conversion electromagnetic eddy current, and therefore the process requirement is met, the structure is simple, cost is low, modular installation is achieved, and reliability and working efficiency are high.
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Description

Technical Field

[0001] The utility model relates to the field of roller induction heating devices, in particular to an induction heating execution device for rollers. Background Art

[0002] When processing plates, strips, foils and other materials through roller pressing, a large amount of heat will be released during the extrusion and deformation process of the materials, causing the rollers to heat up. Moreover, the heat received in the middle of the roller is much greater than that at both ends of the roller, which will cause the middle of the roller to expand and deform due to heat, affecting the rolling effect. Therefore, it is necessary to heat both ends of the roller to ensure that the temperature of the roller as a whole is uniform. Usually, an induction heating device is used, which drives two induction heating moving positions through the cooperation of transverse and longitudinal slide rails and approaches the two ends of the roller respectively. The existing heating actuator adopts the method of electric control + hydraulic cylinder drive. Since the use of hydraulic drive requires the configuration of a hydraulic station, additional investment is required, and the system is relatively complex. The transmission accuracy of the hydraulic drive is insufficient, and it is difficult to control the movement speed. It is difficult to achieve the precise positioning function required by the process. The structure is complex, the volume is large, the cost is high, the installation is difficult, the maintenance is inconvenient, the reliability is poor, and the operating efficiency is low. Utility Model Content

[0003] The utility model aims to provide an induction heating execution device for a rolling mill roll, which has a simple structure, cost advantages, modular installation, high reliability and high operating efficiency.

[0004] The utility model adopts the following technical solution to solve the above technical problems: an induction heating execution device for a rolling mill, comprising a frame arranged on one side of a group of rolling mills along the radial direction, a transverse slide rail is arranged on the upper surface of the frame, the length direction of the frame and the transverse slide rail are parallel to the axial direction of the rolling mill, transverse drive mechanisms are respectively arranged on both sides of the frame along the width direction, and two longitudinal drive mechanisms parallel to each other are slidably arranged on the slide rail;

[0005] A screw rod is installed inside the transverse driving mechanism, and the length direction of the screw rod of the transverse driving mechanism is parallel to the length direction of the transverse slide rail. A numerical control electric drive motor for driving the screw rod to rotate is installed at one end of the transverse driving mechanism. A transverse slider is provided on the upper surface of the transverse driving mechanism. The bottom ends of the two transverse sliders are respectively connected to the screw rods of the two transverse driving mechanisms, and the top ends of the two transverse sliders are respectively connected to the bottom ends of the two longitudinal driving mechanisms.

[0006] A screw rod is installed inside the longitudinal drive mechanism, and the length direction of the screw rod of the longitudinal drive mechanism is perpendicular to the length direction of the transverse slide rail. A CNC electric drive motor for driving the screw rod to rotate is installed at the end of the longitudinal drive mechanism away from the roller. An induction heating module is provided on the upper surface of the longitudinal drive mechanism, and the bottom ends of the two induction heating modules are respectively connected to the screw rods of the two longitudinal drive mechanisms.

[0007] Preferably, the frame is a section of square steel, and four transverse slide rails are provided on the upper surface of the frame. A longitudinal drive mechanism is slidably arranged above two transverse slide rails of the same group, and another longitudinal drive mechanism is slidably arranged above two transverse slide rails of another group.

[0008] According to the above technical solution, the beneficial effects of the utility model are:

[0009] The transverse drive mechanism and the longitudinal drive mechanism of the utility model both adopt the CNC electric drive motor + screw transmission mode, which can realize synchronous control through the CNC electric drive motor controller, and realize the precise transverse and longitudinal movement of the heating terminal of the variable frequency induction heating actuator. When the induction heating terminal approaches the magnetic conductive working surface, the heating effect can be generated by induction variable frequency electromagnetic eddy current, thereby meeting the process requirements. Compared with the prior art that adopts the electric control + hydraulic cylinder drive mode, the utility model does not need to configure a hydraulic station, does not require additional investment, and has a simple system. The CNC electric drive motor and screw can greatly improve the transmission accuracy, meet the precise positioning function required by the process, and accurately control the movement speed. It has a simple structure, a small size, and a low cost. It can realize modular installation, convenient maintenance, and high reliability, and effectively improves the adaptability to the binding operation environment and the operating efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 A schematic diagram of heating a roller by the utility model;

[0011] Figure 2 Schematic diagram of the induction heating actuator.

[0012] Markings in the figure: 1. Roller, 2. Frame, 3. Transverse slide rail, 4. Transverse drive mechanism, 5. Longitudinal drive mechanism, 6. CNC electric drive motor, 7. Transverse slide block, 8. Induction heating module. DETAILED DESCRIPTION

[0013] With reference to the accompanying drawings, the specific implementation is as follows:

[0014] like Figure 1-2 As shown, an induction heating actuator for a rolling mill roll comprises a frame 2 arranged on one side of a group of rolling mill rolls 1 along a radial direction, a transverse slide rail 3 is arranged on the upper surface of the frame 2, the length directions of the frame 2 and the transverse slide rail 3 are parallel to the axial direction of the rolling mill roll 1, transverse drive mechanisms 4 are respectively arranged on both sides of the frame 2 along the width direction, and two longitudinal drive mechanisms 5 are slidably arranged in parallel with each other on the slide rail.

[0015] like Figure 2As shown, a screw rod is installed inside the transverse driving mechanism 4, and the length direction of the screw rod of the transverse driving mechanism 4 is parallel to the length direction of the transverse slide rail 3. A CNC electric drive motor 6 for driving the screw rod to rotate is installed at one end of the transverse driving mechanism 4. A transverse slider 7 is provided on the upper surface of the transverse driving mechanism 4. The bottom ends of the two transverse sliders 7 are respectively connected to the screw rods of the two transverse driving mechanisms 4, and the top ends of the two transverse sliders 7 are respectively connected to the bottom ends of the two longitudinal driving mechanisms 5.

[0016] like Figure 2 As shown, a screw rod is installed inside the longitudinal driving mechanism 5, and the length direction of the screw rod of the longitudinal driving mechanism 5 is perpendicular to the length direction of the transverse slide rail 3. A CNC electric drive motor 6 for driving the screw rod to rotate is installed at one end of the longitudinal driving mechanism 5 away from the roller 1. An induction heating module 8 is provided on the upper surface of the longitudinal driving mechanism 5, and the bottom ends of the two induction heating modules 8 are respectively connected to the two screw rods of the longitudinal driving mechanism 5.

[0017] like Figure 2 As shown, the frame 2 used in this embodiment is a metal structure made of aluminum alloy or square steel, and four transverse rails 3 are provided on the upper surface of the frame 2. One longitudinal drive mechanism 5 is slidably arranged above two transverse rails 3 of the same group, and another longitudinal drive mechanism 5 is slidably arranged above two transverse rails 3 of another group. By dividing the transverse rails 3 into two groups, the total length of the transverse rails 3 is reduced, saving costs; and each longitudinal drive mechanism 5 is arranged on two transverse rails 3 of the same group, which improves the movement accuracy of the longitudinal drive mechanism 5 along the transverse rails 3.

[0018] In this embodiment, both the transverse drive mechanism and the longitudinal drive mechanism adopt a CNC electric drive motor + screw transmission method, and synchronous control can be achieved through a CNC electric drive motor controller to achieve precise transverse and longitudinal movement of the heating terminal of the variable frequency induction heating actuator. When the induction heating terminal approaches the magnetic working surface, a heating effect can be generated by inducing variable frequency electromagnetic eddy currents, thereby meeting the process requirements. There is no need to configure a hydraulic station. The CNC electric drive motor and screw can greatly improve the transmission accuracy, meet the precise positioning function required by the process, and accurately control the movement speed. It has a simple structure, a small size, and a cost advantage. It can be modularly installed, easy to maintain, and has high reliability.

Claims

1. An induction heating actuator for a roller, characterized in that: The machine comprises a frame (2) arranged on one side of a group of rollers (1) along a radial direction, a transverse slide rail (3) being arranged on the upper surface of the frame (2), the length direction of the frame (2) and the transverse slide rail (3) being parallel to the axial direction of the rollers (1), transverse drive mechanisms (4) being arranged on both sides of the frame (2) along a width direction, and two longitudinal drive mechanisms (5) being arranged slidably in parallel with each other on the slide rail; A screw rod is installed inside the transverse driving mechanism (4), the length direction of the screw rod of the transverse driving mechanism (4) is parallel to the length direction of the transverse slide rail (3), a numerically controlled electric drive motor (6) for driving the screw rod to rotate is installed at one end of the transverse driving mechanism (4), a transverse slider (7) is provided on the upper surface of the transverse driving mechanism (4), the bottom ends of the two transverse sliders (7) are respectively connected to the screw rods of the two transverse driving mechanisms (4), and the top ends of the two transverse sliders (7) are respectively connected to the bottom ends of the two longitudinal driving mechanisms (5); A screw rod is installed inside the longitudinal drive mechanism (5), the length direction of the screw rod of the longitudinal drive mechanism (5) is perpendicular to the length direction of the transverse slide rail (3), a numerically controlled electric drive motor (6) for driving the screw rod to rotate is installed at one end of the longitudinal drive mechanism (5) away from the roller (1), an induction heating module (8) is provided on the upper surface of the longitudinal drive mechanism (5), and the bottom ends of the two induction heating modules (8) are respectively connected to the screw rods of the two longitudinal drive mechanisms (5).

2. The induction heating actuator for a roller according to claim 1, characterized in that: The frame (2) is a section of square steel, and the upper surface of the frame (2) is provided with four sections of transverse slide rails (3). A longitudinal drive mechanism (5) is slidably arranged above two sections of transverse slide rails (3) of the same group, and another longitudinal drive mechanism (5) is slidably arranged above two sections of transverse slide rails (3) of another group.