Continuous feeding mechanism for metal coiled materials

Abstract

The utility model provides a metal coiled material continuous feeding mechanism which comprises a base plate, and a driving box is fixedly installed on the base plate. The mounting seat is fixedly mounted on one side of the driving box; the feeding rod is used for placing a metal coiled material to be processed, the feeding rod is rotationally mounted on the mounting seat, and one end of the feeding rod extends into the driving box; the fixed disc is fixedly mounted on the feeding rod; and the adjustable limiting disc is used for limiting the metal coiled materials, and the limiting disc is arranged on the feeding rod in a sleeving mode. According to the continuous feeding mechanism for the metal coiled materials, the problems that an existing traditional feeding mode depends on a large amount of manual operation, efficiency is low, and continuity is poor are solved.

Description

Technical Field

[0001] The utility model belongs to the technical field of metal coil processing, in particular to a metal coil continuous feeding mechanism. Background Art

[0002] Metal coils refer to rolled materials made of metals such as copper, aluminum, steel, iron, etc. These materials are processed by cold rolling, hot rolling and other processes to form metal sheets with a certain width and length. Metal coils have the characteristics of high strength, high temperature resistance, corrosion resistance, good conductivity, etc., and are widely used in the fields of construction, automobiles, electronics, transportation, etc.

[0003] At present, the processing of metal coils includes multiple core links, such as surface treatment, degreasing, pickling, coating, forming and cutting, etc. These steps together ensure that the coils can meet specific shape, size and performance requirements. In this series of fine process flows, the loading link is particularly critical, which requires the metal coils to be stably and accurately delivered to the processing equipment; however, traditional loading methods usually rely on heavy manual operations, resulting in poor continuity and low loading efficiency, which has become a bottleneck restricting production efficiency and product quality. Therefore, the development of an efficient, stable and continuous metal coil loading mechanism is crucial to improving overall processing efficiency and product quality. Utility Model Content

[0004] The utility model provides a metal coil continuous feeding mechanism, aiming to solve the problems that the current traditional feeding method relies on a large amount of manual operation, has low efficiency and poor continuity.

[0005] The utility model is implemented as follows: a continuous feeding mechanism for metal coils comprises: a base plate, a driving box is fixedly mounted on the base plate; a mounting seat, the mounting seat is fixedly mounted on one side of the driving box; a feeding rod for placing the metal coil to be processed, the feeding rod is rotatably mounted on the mounting seat, and one end of the feeding rod extends into the driving box; a fixed plate, the fixed plate is fixedly mounted on the feeding rod; an adjustable limit plate for limiting the position of the metal coil, the limit plate is sleeved on the feeding rod; a plurality of limit grooves, a plurality of the limit grooves are equidistantly arranged on the feeding rod; a motor arranged in the driving box for driving the feeding rod; a limiting mechanism for limiting the position of the limit plate, the limiting mechanism is arranged on the limit plate; a guiding mechanism for guiding the metal coil, the guiding mechanism is arranged on the base plate and the driving box.

[0006] Preferably, the limiting mechanism includes: a mounting block fixed on one side of the limiting plate; a screw rod rotatably mounted on the mounting block; a limiting frame threadedly mounted on the screw rod, the bottom end of the limiting frame extending into the corresponding limiting groove; a guide rod slidably mounted on the limiting frame, the top end of the guide rod being fixedly connected to the mounting block.

[0007] Preferably, the guiding mechanism includes: an assembly frame fixedly mounted on one side of the drive box; an electric telescopic rod symmetrically fixed on the top of the base plate; an assembly block fixed on the top of the output rod of the electric telescopic rod; and guide rollers rotatably mounted on the assembly frame and the assembly block respectively, and one end of the shaft of the corresponding guide roller extends into the drive box.

[0008] Preferably, pulleys are fixedly mounted on the output shaft of the motor, the feeding rod and the shaft of the guide roller, and the corresponding pulleys are sleeved with timing belts for transmission.

[0009] Preferably, an inspection opening is provided on one side of the drive box, an inspection door is provided in the inspection opening, a cooling fan and a hinge are provided on the inspection door, and the hinge is fixedly connected to the drive box.

[0010] Preferably, a mounting hole is provided on one side of the driving box, and the mounting hole is adapted to the loading rod.

[0011] Preferably, a through hole is formed on the limiting plate, and the through hole is matched with the limiting frame.

[0012] Compared with the related art, the metal coil continuous feeding mechanism provided by the utility model has the following beneficial effects:

[0013] By driving the feeding rod to rotate through a motor, continuous and automatic feeding of metal coils is achieved, which greatly improves feeding efficiency and reduces reliance on manual operation. By combining the adjustable limit plate with the limit mechanism, the mechanism can accurately adjust the limit of the metal coil to ensure its stable position during the feeding process, effectively preventing the metal coil from falling off or shifting, and improving the accuracy and reliability of feeding. Secondly, the design of the guiding mechanism enables the metal coil to be smoothly guided during transmission, reducing friction and resistance, thereby improving the stability and efficiency of the feeding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A rear structural schematic diagram of a metal coil continuous feeding mechanism provided by the utility model;

[0015] Figure 2 It is a rear cross-sectional structural schematic diagram of the utility model;

[0016] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG.

[0017] Figure 4 It is a schematic diagram of the guide roller structure in the utility model.

[0018] Figure numerals: 1, base plate; 2, drive box 2; 3, mounting seat; 4, feeding rod; 5, fixed plate; 6, limit plate; 7, limit groove; 8, mounting block; 9, screw; 10, limit frame; 11, guide rod; 12, motor; 13, pulley; 14, timing belt; 15, assembly frame; 16, electric telescopic rod; 17, assembly block; 18, guide roller. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0020] The utility model embodiment provides a metal coil continuous feeding mechanism, such as Figure 1-4 As shown, the continuous feeding mechanism for metal coils includes: a base plate 1, on which a driving box 2 is fixedly mounted; a mounting seat 3, which is fixedly mounted on one side of the driving box 2; a feeding rod 4 for placing the metal coil to be processed, the feeding rod 4 is rotatably mounted on the mounting seat 3, and one end of the feeding rod 4 extends into the driving box 2; a fixed plate 5, which is fixedly mounted on the feeding rod 4; an adjustable limiting plate 6 for limiting the position of the metal coil, the limiting plate 6 is sleeved on the feeding rod 4; a plurality of limiting grooves 7, which are equidistantly arranged on the feeding rod 4; a motor 12 arranged in the driving box 2 for driving the feeding rod 4; a limiting mechanism for limiting the limiting plate 6, the limiting mechanism being arranged on the limiting plate 6; a guiding mechanism for guiding the metal coil, the guiding mechanism being arranged on the base plate 1 and the driving box 2.

[0021] It should be noted that at present, the processing of metal coils is a technology-intensive work. The process includes multiple core links such as surface treatment, degreasing, pickling, coating, forming and cutting. These links are interconnected to ensure that the metal coils can reach the predetermined shape, size and performance standards to meet the needs of different industries and application scenarios. In this series of sophisticated process flows, the loading link plays a vital role. Loading, that is, stably and accurately conveying metal coils to the processing equipment, is the premise and basis of processing. However, the traditional feeding method often relies on a large amount of manual operation, which is not only labor-intensive and inefficient, but also has poor continuity, often leading to pauses and waiting of the production line, thus seriously affecting production efficiency and product quality; specifically, the shortcomings of the traditional feeding method are mainly reflected in the following aspects: first, manual operation often has errors, and the accurate position and stable delivery of metal coils cannot be guaranteed, thus affecting the accuracy and quality of subsequent processing links; second, manual feeding is slow and has poor continuity, making it difficult to meet the high-speed and continuous operation requirements of modern production lines; finally, long-term reliance on manual operation will also bring safety hazards, such as worker fatigue, operational errors, etc., which may lead to accidental injuries. Therefore, it is particularly important to develop an efficient, stable and continuous metal coil feeding mechanism;

[0022] In this embodiment, the base plate 1 serves as the supporting base of the entire mechanism, and the drive box 2 is fixedly mounted on the base plate 1 for mounting and driving components related to feeding. The mounting seat 3 is fixed to one side of the drive box 2, and the feeding rod 4 is rotatably mounted on the mounting seat 3, one end of which extends into the drive box 2. The feeding rod 4 is a bearing and conveying component for the metal coil. The fixed plate 5 ensures the stability of the feeding rod 4, and the adjustable limit plate 6 is sleeved on the feeding rod 4 to limit the metal coil to ensure that it is stable during the feeding process. The position is accurate, the limiting grooves 7 are equidistantly arranged on the feeding rod 4, and are used in conjunction with the adjustable limiting disk 6 to further fix the position of the metal coil; the motor 12 arranged in the driving box 2 provides power for the feeding rod 4 to drive it to rotate, thereby realizing continuous feeding of the metal coil; the limiting mechanism is arranged on the limiting disk 6, which is used to limit the limiting disk 6 to ensure its stability during work; the guiding mechanism is arranged on the base plate 1 and the driving box 2, which is used to guide the metal coil to ensure smoothness in the feeding process.

[0023] In a further preferred embodiment of the utility model, the limiting mechanism includes: a mounting block 8 fixed on one side of the limiting plate 6; a screw rod 9 rotatably mounted on the mounting block 8; a limiting frame 10 threadedly sleeved on the screw rod 9, the bottom end of the limiting frame 10 extending into the corresponding limiting groove 7; a guide rod 11 slidably mounted on the limiting frame 10, the top end of the guide rod 11 being fixedly connected to the mounting block 8.

[0024] In this embodiment, the mounting block 8 is fixed on one side of the limiting plate 6, serving as the mounting base of other components and playing the role of support and connection; the screw rod 9 is rotatably mounted on the mounting block 8, and by rotating the screw rod 9, the limiting frame 10 threadedly connected thereto can be driven to move up and down; the limiting frame 10 is threadedly sleeved on the screw rod 9, and its bottom end extends into the corresponding limiting groove 7. The up and down movement of the limiting frame 10 can change the position of its bottom end in the limiting groove 7, thereby adjusting the position of the limiting plate 6 on the feeding rod 4 to cooperate with the fixed plate 5 to limit the metal coil on the feeding rod 4, thereby preventing the metal coil from falling off.

[0025] In a further preferred embodiment of the utility model, the guiding mechanism includes: an assembly frame 15 fixedly mounted on one side of the drive box 2; an electric telescopic rod 16 symmetrically fixed to the top of the base plate 1; an assembly block 17 fixed to the top of the output rod of the electric telescopic rod 16; and guide rollers 18 rotatably mounted on the assembly frame 15 and the assembly block 17, respectively, and one end of the shaft of the corresponding guide roller 18 extends into the drive box 2.

[0026] In this embodiment, the assembly frame 15 is fixedly mounted on one side of the driving box 2, serving as the main supporting structure of the guiding mechanism, and used to install and support the guide roller 18; the electric telescopic rod 16 is symmetrically fixed on the top of the base plate 1, and through its telescopic function, the height of the assembly block 17 can be adjusted, thereby adjusting the position of the guide roller 18; the assembly block 17 is fixed on the top of the output rod of the electric telescopic rod 16, and moves with the telescopic movement of the electric telescopic rod 16, and is used to install the guide roller 18 on the other side; the guide roller 18 is rotatably mounted on the assembly frame 15 and the assembly block 17, respectively, and is used to guide the metal coil. One end of the shaft of the guide roller 18 extends into the driving box 2, and may be connected to the transmission mechanism in the driving box 2 to realize the rotation of the guide roller 18; through the rotation of the guide roller 18, the metal coil can be smoothly guided, the friction and resistance of the coil during the transmission process are reduced, and the stability and efficiency of the feeding process are improved; the telescopic function of the electric telescopic rod 16 makes the height of the guide roller 18 adjustable, so that it can adapt to metal coils of different thicknesses. This design makes the guiding mechanism more flexible and can adapt to various processing requirements.

[0027] In a further preferred embodiment of the utility model, pulleys 13 are fixedly mounted on the output shaft of the motor 12, the feeding rod 4 and the shaft of the guide roller 18, and the corresponding pulleys 13 are sleeved with timing belts 14 for transmission.

[0028] In this embodiment, the pulley 13 is respectively fixed on the output shaft of the motor 12, the feeding rod 4 and the shaft of the guide roller 18. The pulley 13 is used to transmit power as part of the transmission device; the timing belt 14 is sleeved on the corresponding pulley 13 to form a closed transmission system. The timing belt 14 is responsible for transmitting the power of the motor 12 to the feeding rod 4 and the guide roller 18, driving them to rotate. As an efficient transmission method, the timing belt 14 can accurately transmit the power of the motor 12 to the feeding rod 4 and the guide roller 18, reducing energy loss and improving transmission efficiency. The transmission method of the timing belt 14 makes the rotation of the feeding rod 4 and the guide roller 18 more stable, reduces vibration and noise, and improves the stability of the entire feeding mechanism. The replacement and maintenance of the timing belt 14 are relatively simple, and only the tension of the belt needs to be checked and adjusted regularly to ensure that it is in the best working condition.

[0029] In a further preferred embodiment of the utility model, an inspection port is provided on one side of the drive box 2, an inspection door is provided in the inspection port, a cooling fan and a hinge are provided on the inspection door, and the hinge is fixedly connected to the drive box 2.

[0030] In this embodiment, an inspection port is provided on one side of the drive box 2, providing a passage for entering the interior of the drive box 2 for inspection and maintenance; an inspection door is provided in the inspection port, which is used to close or open the inspection port to ensure the sealing and safety of the drive box 2 during normal operation; a cooling fan is provided on the inspection door to enhance the heat dissipation effect inside the drive box 2 to prevent the motor 12 and other electrical components from being damaged due to overheating; a hinge is fixedly connected to the drive box 2, which is used to connect the inspection door and the drive box 2, so that the inspection door can be easily opened and closed.

[0031] In a further preferred embodiment of the utility model, a mounting hole is opened on one side of the driving box 2, and the mounting hole is adapted to the loading rod 4.

[0032] In this embodiment, an assembly hole is opened on one side of the driving box 2. The assembly hole is designed to be compatible with the loading rod 4, which can ensure that one end of the loading rod 4 can be inserted into the driving box 2 along the assembly hole.

[0033] In a further preferred embodiment of the present invention, a through hole is formed on the limiting plate 6 , and the through hole is matched with the limiting frame 10 .

[0034] In this embodiment, the through hole is provided to ensure that the limiting frame 10 can be normally inserted into the limiting groove 7 .

[0035] To sum up, the continuous feeding mechanism for metal coils provided by the technical solution realizes the continuous and automatic feeding of metal coils by driving the feeding rod 4 to rotate through the motor 12, greatly improves the feeding efficiency, and reduces the dependence on manual operation. The coordinated use of the adjustable limit plate 6 and the limit groove 7 ensures the stability of the metal coils during the feeding process and the accuracy of the position, thereby improving the accuracy and quality of subsequent processing links; this mechanism realizes the continuous feeding of metal coils through automated design, avoids the pauses and waiting caused by manual operation in the traditional feeding method, and improves the operating efficiency of the production line; reduces manual operation, reduces the risk of worker fatigue and operating errors, and thus improves the safety of the workplace.

[0036] Compared with the relevant technology, the rotation of the loading rod 4 is driven by the motor 12, so that the continuous and automatic loading of the metal coil is realized, the loading efficiency is greatly improved, and the dependence on manual operation is reduced. Through the combination of the adjustable limit plate 6 and the limit mechanism, the mechanism can accurately adjust the limit of the metal coil to ensure its stable position during the loading process, effectively prevent the metal coil from falling off or shifting, and improve the accuracy and reliability of loading; secondly, the design of the guiding mechanism enables the metal coil to be smoothly guided during the transmission process, reducing friction and resistance, thereby improving the stability and efficiency of the loading process.

Claims

1. A continuous feeding mechanism for metal coils, characterized in that: include: A base plate, on which a drive box is fixedly mounted; A mounting seat, the mounting seat is fixedly mounted on one side of the drive box; A loading rod for placing the metal coil to be processed, the loading rod being rotatably mounted on the mounting seat, and one end of the loading rod extending into the driving box; A fixed plate, the fixed plate is fixedly mounted on the feeding rod; An adjustable limiting plate for limiting the position of the metal coil, wherein the limiting plate is sleeved on the feeding rod; A plurality of limit grooves, wherein the limit grooves are equidistantly arranged on the feeding rod; A motor disposed in the driving box for driving the loading rod; A limiting mechanism for limiting the position of the limiting plate, wherein the limiting mechanism is arranged on the limiting plate; A guiding mechanism for guiding the metal coil is arranged on the base plate and the driving box.

2. The metal coil continuous feeding mechanism according to claim 1, characterized in that: The limiting mechanism comprises: A mounting block fixed to one side of the limiting plate; rotating a screw mounted on the mounting block; A limiting frame threadably sleeved on the screw rod, wherein the bottom end of the limiting frame extends into the corresponding limiting groove; A guide rod is slidably mounted on the limiting frame, and a top end of the guide rod is fixedly connected to the mounting block.

3. The metal coil continuous feeding mechanism according to claim 1, characterized in that: The guiding mechanism comprises: An assembly frame fixedly mounted on one side of the drive box; an electric telescopic rod symmetrically fixed to the top of the base plate; An assembly block fixed to the top end of the output rod of the electric telescopic rod; The guide rollers respectively rotatably mounted on the assembly frame and the assembly block, one end of the shaft of the corresponding guide roller extends into the driving box.

4. The metal coil continuous feeding mechanism according to claim 3, characterized in that: Pulleys are fixedly mounted on the output shaft of the motor, the feeding rod and the shaft of the guide roller, and a timing belt for transmission is sleeved on the corresponding pulleys.

5. The metal coil continuous feeding mechanism according to claim 1, characterized in that: An inspection port is provided on one side of the drive box, an inspection door is provided in the inspection port, a cooling fan and a hinge are provided on the inspection door, and the hinge is fixedly connected to the drive box.

6. The metal coil continuous feeding mechanism according to claim 1, characterized in that: A mounting hole is provided on one side of the driving box, and the mounting hole is matched with the loading rod.

7. The metal coil continuous feeding mechanism according to claim 2, characterized in that: The limiting plate is provided with a through hole, and the through hole is matched with the limiting frame.

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