Casting mold oil cylinder stroke detection mechanism

By designing a casting mold cylinder stroke detection mechanism in the casting mold, and using mechanical hard contact transmission mode, precise control of the block movement is achieved, which solves the problem of aluminum liquid overflow caused by the movement of the block not being in place, and improves Improve production safety and equipment stability.

CN222385889UActive Publication Date: 2025-01-24WUXI XINAN ALUMINUM TECH
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Patent Information

Application Number
CN202420189823.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-26
Publication Date
2025-01-24
Estimated Expiration
2034-01-26

AI Technical Summary

Technical Problem

In the casting mold design, the block extraction mechanism fails due to long-term heat of the oil cylinder, resulting in the block extraction being unable to move normally, causing liquid aluminum to overflow, and there are production safety hazards and production interruptions.

Method used

A casting mold oil cylinder itinerary inspection mechanism is designed. Through mechanical hard -to -contact transmission methods, a linear drive mechanism, guide rod, guide groove and inspection switch are used to achieve precise control of block motion to ensure that the pump is in place.

Benefits of technology

Effectively avoid the hidden production safety hazards of aluminum overflow, avoid production interruption, reduce production and labor costs, and improve the stability and production safety of equipment operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a casting mold oil cylinder stroke detection mechanism which comprises a template, a mold is arranged on the template, a linear driving mechanism is arranged on one side of the template, and the output end of the linear driving mechanism is connected with a pulling block; one of the two ends, perpendicular to the moving direction of the pulling block, of the pulling block is provided with a convex block, and the convex block is provided with a first guide inclined plane; a guide groove for accommodating the guide rod is formed in the mold; a second guide inclined surface matched with the first guide inclined surface is arranged at the first end of the guide rod; the detection switch is positioned close to the second end of the guide rod; a first fixing end is arranged below the guide rod, a second fixing end is arranged in the guide groove and connected with one end of a spring, and the other end of the spring is used for being matched with the first fixing end. When the linear driving mechanism drives the pulling block to move towards the interior of the mold until the first guide inclined plane is matched with the second guide inclined plane, and the guide rod moves along the guide groove until the second end of the guide rod is sensed in place by the detection switch, the pulling block moves in place, and potential safety hazards caused by the fact that the pulling block is not in place are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting, in particular to a casting mould oil cylinder stroke detection mechanism. Background Art

[0002] In the design of casting molds, we often encounter the situation that the casting has a strange shape and cannot be normally divided. For such castings, the mold design is generally completed by designing a draw block on the mold.

[0003] The movement of the pump block is generally controlled by the oil cylinder and the connecting rod connected to it. Since the mold is in a continuous high temperature state during production, the oil cylinder is heated for a long time, and the oil cylinder often fails, that is, the pump block mechanism cannot move normally, resulting in the phenomenon that the aluminum liquid overflows from the opening position of the mold pump block due to damage to the oil cylinder during the aluminum liquid filling process and the core pulling mold is not in place. There are serious production safety hazards, and because the mold can only be repaired after being removed from the machine, it causes serious production interruptions. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a casting mold oil cylinder stroke detection mechanism, the purpose of which is to control the movement of the pull-out block into place, and to solve the technical problem of production interruption and safety hazard caused by overflow of pouring liquid during casting and filling due to the inadequate movement of the pull-out block.

[0005] The technical solution adopted by the utility model is as follows:

[0006] A casting mold oil cylinder stroke detection mechanism comprises a template on which a mold is arranged;

[0007] A linear drive mechanism is provided on one side of the mold, and a pumping block is connected to the output end of the linear drive mechanism; a convex block is provided on one of the two ends of the pumping block perpendicular to the moving direction of the pumping block, and a first guiding inclined surface is provided on the convex block;

[0008] The mold is provided with a guide groove for accommodating a guide rod, and a first end of the guide rod is provided with a second guide inclined surface matching the first guide inclined surface;

[0009] Also included is a detection switch, which is arranged at a position close to the second end of the guide rod;

[0010] A first fixed end is provided under the guide rod, a second fixed end is provided in the guide groove, the second fixed end is connected to one end of the spring, and the other end of the spring is used to cooperate with the first fixed end;

[0011] When the linear drive mechanism drives the drawer block to move into the mold until the first guide slope cooperates with the second guide slope, so that the guide rod moves along the guide groove until the second end of the guide rod is sensed by the detection switch to be in place, the drawer block moves into place.

[0012] Further technical solutions are:

[0013] The mold is also provided with a pressing block, and the guide rod is provided with a groove that matches the pressing block. When the guide rod moves, the pressing block is used to limit the guide rod.

[0014] The mold is provided with a mounting groove for mounting the pressing block.

[0015] The template is provided with a fixing piece, and the detection switch is arranged on the fixing piece.

[0016] The fixing member includes a connecting portion and a supporting portion, wherein the connecting portion is used to be connected to the template, and the supporting portion is used to install the detection switch.

[0017] The connecting portion and the supporting portion are integrally formed or connected via a locking member.

[0018] The draw block is also provided with a guide plane, which extends along the moving direction of the draw block, and one end of the guide plane is connected to the first guide inclined surface; the guide plane is used to cooperate with the front end surface of the first end of the guide rod, and the front end surface is connected to the second guide inclined surface.

[0019] The linear drive mechanism is a cylinder.

[0020] The beneficial effects of the utility model are as follows:

[0021] The utility model uses a mechanical hard contact transmission mode to detect the stroke, which has low cost, reliable process and good versatility. It avoids the production safety hazard of aluminum liquid overflow, avoids additional production interruption, and reduces production and labor costs.

[0022] Other features and advantages of the present invention will be described in the following description or will be understood by implementing the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of the utility model.

[0024] Figure 2 It is a schematic structural diagram of the pumping block according to an embodiment of the utility model.

[0025] Figure 3 It is a schematic structural diagram of a guide rod according to an embodiment of the utility model.

[0026] Figure 4 It is a schematic diagram of the installation structure of the pumping block according to an embodiment of the utility model.

[0027] Figure 5 It is a schematic diagram of the matching structure between the drawer block and the guide rod when the drawer block has not reached its full stroke according to the embodiment of the utility model.

[0028] Figure 6 for Figure 5 Top view of the .

[0029] Figure 7 for Figure 6 Sectional view of section AA.

[0030] Figure 8 It is a top view of the matching structure between the drawer block and the guide rod when the drawer block has reached its stroke position according to the embodiment of the utility model.

[0031] Fig. 9 for Figure 8 Cross-sectional view of the middle BB section.

[0032] In the figure: 1, template; 2, mold; 3, pressure block; 4, guide rod; 5, withdrawal block; 6, fixing piece; 7, detection switch; 8, linear drive mechanism; 9, spring; 21, guide groove; 22, second fixed end; 23, mounting groove; 41, second guide slope; 42, groove; 43, first fixed end; 44, front end face; 51, protrusion; 52, guide plane; 61, support part; 62, connecting part; 511, first guide slope. DETAILED DESCRIPTION

[0033] The specific implementation of the present utility model is described below with reference to the accompanying drawings.

[0034] See also Figures 1 to 4 The casting mold oil cylinder stroke detection mechanism of this embodiment includes a template 1, on which a mold 2 is arranged;

[0035] A linear drive mechanism 8 is provided on one side of the mold 2, and a pumping block 5 is connected to its output end, which is used to form a part of the mold cavity of the mold 2;

[0036] like Figure 2 and Figure 4 As shown, a protrusion 51 is provided on one of the two ends of the drawer 5 perpendicular to its moving direction, and a first guiding inclined surface 511 is provided on the protrusion 51;

[0037] like Figure 3 and Figure 4 As shown, the mold 2 is provided with a guide groove 21 for accommodating a guide rod 4, and a first end of the guide rod 4 is provided with a second guide slope 41 that matches the first guide slope 511;

[0038] like Figure 1 As shown, the template 1 is provided with a fixing member 6, on which a detection switch 7 is provided, which is located near the second end of the guide rod 4;

[0039] See also Figure 5When the linear drive mechanism 8 drives the drawer 5 to move toward the inside of the mold 2, the first guide slope 511 cooperates with the second guide slope 41 to move the guide rod 4 along the guide groove 21 until the second end of the guide rod 4 is sensed in place by the detection switch 7, indicating that the drawer 5 has moved into place.

[0040] like Figure 1 , Figure 3 and Figure 5 As shown, the mold 2 is further provided with a pressing block 3, and the guide rod 4 is provided with a groove 42 into which the pressing block 3 can be inserted. When the guide rod 4 moves, the pressing block 3 is used to limit the guide rod 4.

[0041] like Figure 3 As shown, a first fixed end 43 is provided under the guide rod 4 , a second fixed end 22 is provided in the guide groove 21 , the second fixed end 22 is connected to one end of the spring 9 , and the other end of the spring 9 cooperates with the first fixed end 43 .

[0042] like Figure 4 As shown, the mold 2 is provided with a mounting groove 23 for mounting the pressing block 3.

[0043] like Figure 7 As shown, the fixing member 6 includes a connecting portion 62 and a supporting portion 61 , the connecting portion 62 is used to connect with the template 1 , and the supporting portion 61 is used to install the detection switch 7 .

[0044] Specifically, the connecting portion 62 and the supporting portion 61 are integrally formed or connected via a locking member.

[0045] like Figure 2 , Figure 3 and Figure 6 As shown, a guide plane 52 is also provided on the pull-out block 5, which extends along the moving direction of the pull-out block 5, and one end of the guide plane 52 is connected to the first guide slope 511; the guide plane 52 is used to cooperate with the front end surface 44 of the first end of the guide rod 4, and the front end surface 44 is connected to the second guide slope 41.

[0046] Specifically, the linear drive mechanism 8 is an oil cylinder.

[0047] Specifically, the detection point on the detection switch 7 is directly opposite to the center of the cross section of the guide rod 4 .

[0048] Specifically, the mold 2 is a lower mold.

[0049] The working principle of the utility model is as follows:

[0050] like Figures 5 to 7As shown, the movement direction of the draw block 5 is perpendicular to the movement direction of the guide rod 4. When the draw block 5 is not in place, under the action of the spring 9, the front end face 44 of the first end of the guide rod 4 abuts against the guide plane 52 of the draw block 5. When the linear drive mechanism 8 drives the draw block 5 to move forward (inside the mold), the guide plane 52 on the draw block 5 cooperates with the front end face 44 of the first end of the guide rod 4, and the guide rod 4 remains stationary in the guide groove 21, and the position is fixed.

[0051] like Figure 8 and Fig. 9 As shown, when the linear drive mechanism 8 drives the pumping block 5 to continue to move forward ( Figure 5 The guide rod 4 moves to the right along the guide groove 21 (in the direction of the middle arrow, i.e., moves into the mold cavity) until the first guide slope 511 and the second guide slope 41 cooperate with each other, so that the guide rod 4 moves to the right along the guide groove 21 ( Figure 5 The second end of the guide rod 4 moves toward the direction close to the detection switch 7, and at the same time, one end of the spring 9 is pressed against the first fixed end 43 of the guide rod 4 and compressed. When the second end of the guide rod 4 is sensed by the detection switch 7, the detection switch 7 is triggered to send a signal, indicating that the pumping block 5 moves to the position, and the linear drive mechanism 8 stops, that is, the control of the pumping block movement stroke is realized. At this time, the first guide slope 511 is tightly fitted with the second guide slope 41. The detection switch 7 sends an electrical signal, and the low-voltage equipment starts the casting action after receiving the signal.

[0052] If the pull-out block 5 is not in place, the detection switch 7 will not send out an electrical signal to allow the low-voltage device to work because the guide rod 4 is in place, thereby avoiding production safety hazards such as mold aluminum liquid overflow and abnormal production interruption due to the pull-out block 5 not being in place.

[0053] After pouring is completed, the casting is formed. After production is completed, when the mold is opened, the linear drive mechanism 8 is started, and the drawer 5 moves backward. Under the elastic force of the spring 9, the guide rod 4 moves to the left, and the second end of the guide rod 4 is disengaged from the detection switch 7.

[0054] The utility model accurately controls the stroke of the linear drive mechanism to ensure that the block is moved in place, avoids the problem of production interruption caused by overflow of pouring liquid during pouring and filling due to inadequate movement of the block, and improves the stability of equipment operation and production safety.

[0055] Those skilled in the art can understand that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A casting mold oil cylinder stroke detection mechanism, characterized in that: It comprises a template (1) on which a mold (2) is arranged; A linear drive mechanism (8) is provided on one side of the mold (2), and an output end of the linear drive mechanism (8) is connected to a draw block (5); a convex block (51) is provided on one of the two ends of the draw block (5) perpendicular to its moving direction, and a first guiding inclined surface (511) is provided on the convex block (51); The mold (2) is provided with a guide groove (21) for accommodating a guide rod (4); a first end of the guide rod (4) is provided with a second guide inclined surface (41) matching the first guide inclined surface (511); It also includes a detection switch (7) which is arranged at a position close to the second end of the guide rod (4); A first fixed end (43) is provided under the guide rod (4), a second fixed end (22) is provided in the guide groove (21), the second fixed end (22) is connected to one end of a spring (9), and the other end of the spring (9) is used to cooperate with the first fixed end (43); When the linear drive mechanism (8) drives the drawer (5) to move into the interior of the mold (2) until the first guide slope (511) cooperates with the second guide slope (41), causing the guide rod (4) to move along the guide groove (21) until the second end of the guide rod (4) is sensed by the detection switch (7) to be in position, the drawer (5) is moved into position.

2. The casting mold oil cylinder stroke detection mechanism according to claim 1, characterized in that: The mold (2) is also provided with a pressing block (3), and the guide rod (4) is provided with a groove (42) that cooperates with the pressing block (3). When the guide rod (4) moves, the pressing block (3) is used to limit the position of the guide rod (4).

3. The casting mold oil cylinder stroke detection mechanism according to claim 2, characterized in that: The mold (2) is provided with a mounting groove (23) for mounting the pressing block (3).

4. The casting mold oil cylinder stroke detection mechanism according to claim 1, characterized in that: The template (1) is provided with a fixing member (6), and the detection switch (7) is arranged on the fixing member (6).

5. The casting mold oil cylinder stroke detection mechanism according to claim 4, characterized in that: The fixing member (6) comprises a connecting portion (62) and a supporting portion (61), wherein the connecting portion (62) is used to be connected to the template (1), and the supporting portion (61) is used to install the detection switch (7).

6. The casting mold oil cylinder stroke detection mechanism according to claim 5, characterized in that: The connecting portion (62) and the supporting portion (61) are integrally formed or connected via a locking member.

7. The casting mold oil cylinder stroke detection mechanism according to claim 1, characterized in that: The draw block (5) is also provided with a guide plane (52), which extends along the moving direction of the draw block (5), and one end of the guide plane (52) is connected to the first guide inclined surface (511); the guide plane (52) is used to cooperate with the front end surface (44) of the first end of the guide rod (4), and the front end surface (44) is connected to the second guide inclined surface (41).

8. The casting mold oil cylinder stroke detection mechanism according to claim 1, characterized in that: The linear drive mechanism (8) is an oil cylinder.