Cement mortar compaction equipment
By using the eccentric compression of the concrete gum vibration device to apply compressor to the guide parts and molds, the problem of loosening the fixture when the device is loose when the high -frequency vibration is solid, and a more stable vibration operation is achieved.
Patent Information
- Application Number
- CN202421178484.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-24
Smart Images
Figure CN222387195U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cement mortar preparation, in particular to a cement mortar vibration device. Background Art
[0002] Cement mortar is made by mixing cement and mortar, adding a specified amount of water, making a test piece according to the specified method, and finally measuring its compressive strength and flexural strength. When preparing the cement mortar test piece, it is necessary to pour the mixed cement and mortar into a mold, and then vibrate the cement mortar in the mold.
[0003] An existing compaction device includes a vibrating table, a clamp and a mold, wherein the clamp is connected to the vibrating table by bolts, and the mold is placed on the vibrating table and clamped and fixed by the clamp. The vibrating table vibrates to compact the cement mortar in the mold.
[0004] The defect of the prior art is that the mold is fixed on the vibration table by a clamp, and the clamp is connected to the vibration table by bolts. When the vibration table vibrates at a high frequency, the clamp is easily loosened, which in turn causes the mold to jump, detach from the clamp or even fall from the vibration table, resulting in failure of the compaction operation of the cement mortar. Utility Model Content
[0005] In view of this, the utility model provides a cement mortar compaction device to solve the problem that the existing compaction equipment is prone to loosening the clamp during high-frequency vibration, which in turn causes the mold to shake, shift or even fall off the vibration table, resulting in failure of the cement mortar compaction operation.
[0006] In a first aspect, the utility model provides a cement mortar vibrating device, the cement mortar vibrating device comprising:
[0007] Vibration table;
[0008] The mold is placed on a vibration table;
[0009] A material guide piece is placed on the mold and is used to guide cement mortar into the mold;
[0010] The eccentric pressing mechanism is arranged on the vibration table. The eccentric pressing mechanism comprises an actuator, which abuts against the upper surface of the material guide member. The actuator can apply a pressing force toward the vibration table to the material guide member and the mold.
[0011] Beneficial effect: The material guide and the mold are pressed against the vibration table by the actuator of the eccentric pressing mechanism. The actuator of the eccentric pressing mechanism provides continuous pressing force to the material guide and the mold. Even if the vibration table vibrates at a high frequency, the material guide and the mold will not jump, separate from the actuator or even fall off the vibration table. In addition, the actuator presses the material guide against the mold. When pouring cement mortar into the material guide, the material guide will not be displaced due to the impact force of the cement mortar, ensuring smooth operation of pouring cement mortar into the mold.
[0012] In an optional embodiment, the eccentric pressing mechanism further includes a driving assembly and an eccentric member, wherein an output end of the driving assembly is connected to the eccentric member and drives the eccentric member to rotate, and a side wall of the eccentric member abuts against an upper surface of the actuator.
[0013] Beneficial effects: The eccentric clamping mechanism of this structure can achieve a large and stable clamping force on the material guide and the mold, ensuring the stability of the material guide and the mold on the vibration table.
[0014] In an optional embodiment, the actuator includes a clamping member and a supporting member, the supporting member is arranged on the vibration table, the clamping member is slidably arranged on the supporting member along the clamping direction or the opposite direction of the clamping direction, the clamping member abuts against the material guide member, and the eccentric member abuts and drives the clamping member to slide, so as to apply a clamping force to the material guide member toward the vibration table.
[0015] Beneficial effect: This type of actuator is slidably arranged on the supporting member through the clamping member. When the eccentric member drives the clamping member to slide, the movement of the clamping member is more stable, no movement deviation occurs, and the material guide member can be accurately clamped.
[0016] In an optional embodiment, the eccentric member is rotatably disposed on the top of the support member.
[0017] Beneficial effect: The eccentric piece can rotate, and then the eccentric piece drives the pressing piece to slide.
[0018] In an optional embodiment, the eccentric pressing mechanism further includes an elastic member, one end of the elastic member abuts against the vibration table, and the other end of the elastic member abuts against the pressing member, and the elastic member applies a force in the opposite direction of the pressing direction to the pressing member.
[0019] Beneficial effect: The eccentric clamping mechanism can automatically release the material guide and the mold through the elastic member, making the disassembly operation of the material guide and the mold more convenient and improving the automation level of the cement mortar compaction equipment.
[0020] In an optional embodiment, the drive assembly includes a first drive member and a connecting rod, one end of the connecting rod is hinged to the output end of the first drive member, and the other end is connected to the eccentric member. The first drive member is suitable for driving the connecting rod to move so that the connecting rod drives the eccentric member to rotate.
[0021] Beneficial effect: Through the cooperation of the first driving member and the connecting rod, the eccentric member can be driven to rotate more stably, thereby ensuring that the eccentric member exerts a more stable clamping effect on the clamping member.
[0022] In an optional embodiment, the cement mortar compaction equipment also includes a first positioning structure, which is arranged on the vibration table. The first positioning structure includes a first positioning member and at least two second positioning members. The first positioning member is located at the entry direction positioning of the mold entering the mold station, and the two second positioning members are relatively arranged on both sides of the mold station. The side wall of the mold placed in the mold station abuts against the first positioning member and the second positioning member.
[0023] Beneficial effect: The mold is limited in three directions by the first positioning member and the second positioning member, thereby achieving precise positioning of the mold.
[0024] In an optional embodiment, the cement mortar compaction equipment also includes a second positioning structure, the second positioning structure is arranged on the vibration table, the second positioning structure includes a third positioning member and at least two fourth positioning members, the third positioning member is located at the entry direction positioning position of the material guide member entering the material guide member station, at least two fourth positioning members are relatively arranged on both sides of the material guide member station, and the side wall of the material guide member placed in the material guide member station abuts against the third positioning member and the two fourth positioning members.
[0025] Beneficial effect: The material guide member is limited in three directions by the third positioning member and the fourth positioning member, thereby achieving precise positioning of the material guide member.
[0026] In an optional embodiment, the cement mortar compaction equipment also includes a mounting plate, the mounting plate is arranged on the vibration table, the fourth positioning member is arranged on the upper part of the mounting plate, a part of the second positioning member is arranged on the lower part of the mounting plate, and the third positioning member is arranged on the upper part of the first positioning member.
[0027] Beneficial effect: The third positioning member and the fourth positioning member are elevated on the vibration table, so that the side wall of the material guide member can abut against the third positioning member and the two fourth positioning members.
[0028] In an optional embodiment, the third positioning member is adjustable in a direction approaching or moving away from the material guiding member.
[0029] Beneficial effect: The position of the entry direction of the material guide member into the material guide member station is adjustable, and the material guide member can be positioned at different positions along its entry direction.
[0030] In an optional embodiment, the cement mortar compaction equipment also includes a scraping mechanism, which is arranged on one side of the vibration table. The scraping mechanism includes a scraping assembly, and the scraping assembly is used to scrape the cement mortar in the mixing pot into the material guide member.
[0031] Beneficial effect: The cement mortar adhered to the inner wall of the stirring pot is scraped into the material guide piece by the scraping mechanism, so that all the cement mortar in the stirring pot is scraped into the material guide piece.
[0032] In an optional embodiment, the scraper mechanism also includes a moving structure and a frame, the moving structure is arranged on the frame, the scraper assembly is arranged on the moving structure, and the moving structure drives the scraper assembly to move into or out of the stirring pot.
[0033] Beneficial effect: After pouring the cement mortar in the mixing pot into the mold, the moving structure drives the scraper assembly to move into the mixing pot, and the scraper assembly scrapes the cement mortar adhered to the inner wall of the mixing pot into the material guide piece. After scraping, the moving structure drives the scraper assembly to move out of the mixing pot, that is, pouring first and then scraping, realizing the perfect coordination of pouring and scraping operations, and improving the overall production efficiency.
[0034] In an optional embodiment, the moving structure includes a second driving member and a connecting assembly, the connecting assembly is connected to the output end of the second driving member, and the scraping assembly is arranged on the connecting assembly.
[0035] Beneficial effect: The moving structure is simple, and the stability of the moving structure driving the scraper assembly to move is ensured.
[0036] In an optional embodiment, the connecting assembly includes a first connecting plate, a second connecting plate and two third connecting plates, the first connecting plate is arranged at the output end of the second driving member, the second connecting plate is connected to the first connecting plate, the two third connecting plates are arranged at intervals, one end of the third connecting plate is connected to the scraper assembly, and the other end is connected to the second connecting plate.
[0037] Beneficial effect: The two third connecting plates are connected to the scraper assembly, so that the connection between the scraper assembly and the moving structure is more secure, thereby ensuring the stability of the scraper assembly when moving.
[0038] In an optional embodiment, two guide rails are arranged on the top of the frame, and sliders are arranged on the bottom of the third connecting plate, and the sliders are slidably matched with the guide rails.
[0039] Beneficial effect: This solution further improves the stability of the moving structure driving the scraper assembly to move.
[0040] In an optional embodiment, the scraper assembly includes a mounting seat, a third driving member and a scraper, both ends of the mounting seat are connected to the third connecting plate, the third driving member is arranged on the mounting seat, the scraper is arranged at the output end of the third driving member, and the third driving member is suitable for driving the scraper to rotate.
[0041] Beneficial effect: the scraper assembly is connected to the third connecting plate via the mounting seat, and then the third driving member and the scraper are both arranged on the mounting seat, thereby ensuring the stability of the scraper assembly during the scraping operation.
[0042] In an optional embodiment, a mounting hole is provided on the mounting seat, and a plurality of elongated holes are provided on the third connecting plate. The length directions of the plurality of elongated holes are different, and the mounting hole is connected to one of the elongated holes.
[0043] Beneficial effect: The installation angle of the mounting seat on the third connecting plate is adjustable. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0045] Figure 1 It is a structural schematic diagram of the cement mortar compaction equipment of the utility model;
[0046] Figure 2 It is a schematic diagram of the structure of the vibration table, mold, material guide and pressing mechanism of the utility model;
[0047] Figure 3 It is a schematic diagram of the structure of the vibration table, the pressing mechanism, the first positioning structure and the second positioning structure of the utility model;
[0048] Figure 4 for Figure 3 A top view of
[0049] Figure 5 It is a structural schematic diagram of the scraping mechanism of the utility model;
[0050] Figure 6 This is a schematic structural diagram of the scraping mechanism of the utility model from another perspective;
[0051] Figure 7 It is a front view of the scraping mechanism of the utility model;
[0052] Figure 8 It is a structural schematic diagram of the receiving component and the guide tube of the utility model.
[0053] Description of reference numerals:
[0054] 1. Vibration table;
[0055] 2. Mould;
[0056] 3. material guide; 31. outer edge;
[0057] 4. Clamping mechanism;
[0058] 41. driving assembly; 411. first driving member; 412. connecting rod;
[0059] 42. eccentric member; 420. first through hole; 421. avoidance groove;
[0060] 43. Pressing member; 431. Main body; 432. Pressing portion;
[0061] 44. Support member;
[0062] 5. First positioning structure; 51. First positioning member; 52. Second positioning member;
[0063] 6. Second positioning structure; 61. Third positioning member; 62. Fourth positioning member;
[0064] 7. Mounting plate;
[0065] 8. Scraping mechanism;
[0066] 81. scraper assembly; 811. mounting seat; 812. scraper;
[0067] 82, moving structure; 821, second driving member; 822, connecting assembly; 8221, first connecting plate; 8222, second connecting plate; 8223, third connecting plate; 8220, long hole; 823, slider; 824, drag chain; 825, connecting plate; 826, bearing plate;
[0068] 83, rack; 831, guide rail;
[0069] 9. Cleaning mechanism; 91. Nozzle; 92. Outer cover; 93. Receiver; 94. Flow guide tube; 95. Flange;
[0070] 100, stirring pot; 200, mounting frame; 300, base; 400, foot. DETAILED DESCRIPTION
[0071] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.
[0072] Combine the following Figures 1 to 8 , describing an embodiment of the cement mortar compaction equipment of the present utility model.
[0073] According to the embodiments of the present utility model, Figure 1As shown, a cement mortar vibration compaction device is provided, which includes a vibration table 1, a mold 2, a material guide 3 and an eccentric pressing mechanism 4. The mold 2 is placed on the vibration table 1, and the material guide 3 is placed on the mold 2. The material guide 3 is used to guide the cement mortar into the mold 2. The eccentric pressing mechanism 4 is arranged on the vibration table 1. The eccentric pressing mechanism 4 includes an actuator, which abuts against the upper surface of the material guide 3. The actuator can apply a pressing force toward the vibration table 1 to the material guide 3 and the mold 2.
[0074] The cement mortar vibration compaction equipment of this embodiment presses the material guide 3 and the mold 2 onto the vibration table 1 through the actuator of the eccentric pressing mechanism 4. The actuator of the eccentric pressing mechanism 4 provides continuous pressing force to the material guide 3 and the mold 2. Even if the vibration table 1 vibrates at a high frequency, the material guide 3 and the mold 2 will not jump, separate from the actuator, or even fall off the vibration table. In addition, the actuator presses the material guide 3 onto the mold 2. When the cement mortar is poured into the material guide 3, the material guide 3 will not be displaced due to the impact force of the cement mortar, ensuring that the operation of pouring the cement mortar into the mold 2 is carried out smoothly.
[0075] Specifically, the top and bottom of the material guide 3 are both open, and the opening diameter of the top of the material guide 3 is larger than the opening diameter of the bottom. Alternatively, the material guide 3 of this embodiment adopts an existing funnel on the market.
[0076] Furthermore, the cement mortar compaction equipment further includes a mounting frame 200 and a base 300, the base 300 is arranged in the mounting frame 200, and the vibration table 1 is arranged on the base 300. Specifically, the vibration table 1 is connected to the base 300 through anchor bolts 400, and thus the solution ensures the stability of the vibration table 1 during operation.
[0077] Specifically, the base 300 is made of cement, which further ensures the stability of the vibration table 1 during operation.
[0078] Specifically, the mounting frame 200 is a frame structure, specifically a rectangular parallelepiped frame structure, and the base 300 is a rectangular parallelepiped structure. The base 300 is arranged in the mounting frame 200 to ensure the stability of the base 300 so that the base 300 will not be offset due to the vibration of the vibration table 1.
[0079] Furthermore, a plurality of feet 400 are provided at the bottom of the mounting frame 200 to reduce vibration of the mounting frame 200 .
[0080] Specifically, the foot 400 includes a vibration-damping pad, which is located at the bottom of the foot 400 to achieve a vibration-damping effect.
[0081] The number of the feet 400 in this embodiment is four, and the four feet 400 are arranged at the four corners of the bottom of the mounting frame 200. Of course, the number of the feet 400 can also be six, eight or twelve, and the specific number of the feet 400 can be set by technicians as needed.
[0082] Furthermore, if Figure 2 As shown, the eccentric clamping mechanism 4 also includes a driving assembly 41 and an eccentric member 42. The output end of the driving assembly 41 is connected to the eccentric member 42 and drives the eccentric member 42 to rotate. The side wall of the eccentric member 42 abuts against the upper surface of the actuator. The driving assembly 41 drives the eccentric member 42 to rotate, so that the convex part of the side wall of the eccentric member 42 pushes the actuator to move, thereby realizing that the actuator applies a clamping force toward the vibration table 1 to the material guide member 3 and the mold 2. The eccentric clamping mechanism 4 of this structure can achieve a large and stable clamping force on the material guide member 3 and the mold 2, ensuring the stability of the material guide member 3 and the mold 2 on the vibration table 1.
[0083] Specifically, the eccentric member 42 of the present embodiment is an eccentric wheel, which transmits relatively large power, thereby ensuring the stability of the material guide member 3 and the mold 2 on the vibration table 1 .
[0084] Furthermore, the actuator includes a pressing member 43 and a supporting member 44, the supporting member 44 is arranged on the vibration table 1, the pressing member 43 is slidably arranged on the supporting member 44 along the pressing direction or the opposite direction of the pressing direction, the pressing member 43 abuts against the material guide member 3, and the eccentric member 42 abuts against and drives the pressing member 43 to slide, so as to apply a pressing force toward the vibration table 1 to the material guide member 3. This type of actuator is slidably arranged on the supporting member 44 through the pressing member 43, and when the eccentric member 42 drives the pressing member 43 to slide, the movement of the pressing member 43 is more stable, and no movement deviation occurs, so that the material guide member 3 can be accurately pressed.
[0085] Furthermore, the eccentric member 42 is rotatably disposed on the top of the support member 44. This solution enables the eccentric member 42 to rotate, thereby enabling the eccentric member 42 to drive the pressing member 43 to slide.
[0086] Furthermore, the eccentric clamping mechanism 4 also includes an elastic member, one end of which is in contact with the vibration table 1, and the other end is in contact with the clamping member 43, and the elastic member applies a force in the opposite direction of the clamping direction to the clamping member 43. When the eccentric member 42 rotates until its protruding portion does not abut against the clamping member 43 (i.e., the eccentric member 42 releases the clamping member 43), the clamping member 43 moves in the opposite direction of the clamping direction under the elastic force of the elastic member, thereby canceling the clamping force on the material guide member 3 and the mold 2. It can be seen that the eccentric clamping mechanism 4 automatically releases the material guide member 3 and the mold 2 through the elastic member, making the disassembly operation of the material guide member 3 and the mold 2 more convenient, thereby improving the degree of automation of the cement mortar vibration equipment.
[0087] Specifically, the elastic member is a spring.
[0088] Further, the driving assembly 41 includes a first driving member 411 and a connecting rod 412, one end of the connecting rod 412 is hinged to the output end of the first driving member 411, and the other end is connected to the eccentric member 42, and the first driving member 411 is suitable for driving the connecting rod 412 to move, so that the connecting rod 412 drives the eccentric member 42 to rotate. In this embodiment, through the cooperation of the first driving member 411 and the connecting rod 412, the eccentric member 42 is driven to rotate more stably, thereby ensuring that the eccentric member 42 exerts a more stable pressing effect on the pressing member 43.
[0089] Specifically, the driving component 41 is a push rod cylinder, which has high driving stability.
[0090] Furthermore, the clamping mechanism 4 further includes a pin, a first through hole 420 is provided on the eccentric member 42, a second through hole is provided on the top of the support member 44, and the pin is passed through the first through hole 420 and the second through hole. The eccentric member 42 and the pin are rotatably matched, thereby realizing that the eccentric member 42 can rotate on the top of the support member 44.
[0091] Furthermore, a sidewall of the eccentric member 42 is provided with an escape groove 421, and the top of the support member 44 is inserted into the escape groove 421. This solution enables the eccentric member 42 to rotate more stably on the top of the support member 44.
[0092] In other embodiments, the eccentric member 42 is disposed on the side of the top of the support member 44 , the pin passes through the first through hole 420 and the second through hole in sequence, and the eccentric member 42 rotates on the side of the top of the support member 44 .
[0093] Further, there are two eccentric pressing mechanisms 4, which are arranged on both sides of the material guide 3 and the mold 2. The pressing member 43 includes a main body 431 and a pressing part 432. The pressing part 432 is arranged on the main body 431, and the pressing part 432 extends toward the direction close to the material guide 3. The material guide 3 is provided with an outer edge 31, and the pressing part 432 is suitable for abutting against the top surface of the outer edge 31 of the material guide 3. The structure of the pressing member 43 can stably apply a pressing force to the material guide 3, and the two eccentric pressing mechanisms 4 are arranged on both sides of the material guide 3 and the mold 2, and the two eccentric pressing mechanisms 4 can more stably press the material guide 3 and the mold 2 on the vibration table 1.
[0094] Specifically, the pressing member 43 of the present embodiment is a sleeve, and the pressing member 43 is sleeved on the supporting member 44 , thereby ensuring the stability of the pressing member 43 sliding along the supporting member 44 .
[0095] Furthermore, if Figure 3 and Figure 4As shown, the cement mortar vibration compaction equipment also includes a first positioning structure 5, which is arranged on the vibration table 1. The first positioning structure 5 includes a first positioning member 51 and at least two second positioning members 52. The first positioning member 51 is located at the entry direction of the mold 2 into the mold station, and the two second positioning members 52 are relatively arranged on both sides of the mold station. The side wall of the mold 2 placed in the mold station abuts against the first positioning member 51 and the second positioning member 52. This solution limits the mold 2 in three directions by the first positioning member 51 and the second positioning member 52, thereby realizing the precise positioning of the mold 2.
[0096] Specifically, the number of the second positioning members 52 in this embodiment is four, two second positioning members 52 are arranged at intervals on one side of the mold station, and two second positioning members 52 are arranged at intervals on the other side to ensure accurate positioning of the mold 2 on both sides of the mold station.
[0097] Specifically, there are two first positioning members 51 , which are spaced apart at the entry direction of the mold 2 into the mold station. The mold 2 abuts against the two first positioning members 51 to ensure accurate positioning of the mold 2 in the entry direction into the mold station.
[0098] Further, the cement mortar vibration compaction equipment also includes a second positioning structure 6, which is arranged on the vibration table 1. The second positioning structure 6 includes a third positioning member 61 and at least two fourth positioning members 62. The third positioning member 61 is located at the entry direction of the material guide member 3 entering the material guide member station, and the two fourth positioning members 62 are relatively arranged on both sides of the material guide member station. The side wall of the material guide member 3 placed in the material guide member station abuts against the third positioning member 61 and the at least two fourth positioning members 62. The material guide member 3 is limited in three directions by the third positioning member 61 and the fourth positioning member 62, thereby achieving accurate positioning of the material guide member 3.
[0099] Furthermore, the cement mortar vibration compaction device further includes a mounting plate 7, the mounting plate 7 is arranged on the vibration table 1, the fourth positioning member 62 is arranged on the upper part of the mounting plate 7, a part of the second positioning member 52 is arranged on the lower part of the mounting plate 7, and the third positioning member 61 is arranged on the upper part of the first positioning member 51. This solution realizes that the third positioning member 61 and the fourth positioning member 62 are raised on the vibration table 1, so that the side wall of the material guide member 3 can abut against the third positioning member 61 and the two fourth positioning members 62.
[0100] Specifically, the number of the third positioning members 61 and the number of the first positioning members 51 are both two, and one third positioning member 61 is disposed on the upper portion of each first positioning member 51 .
[0101] Specifically, the number of the mounting plates 7 and the number of the fourth positioning members 62 are both two, a fourth positioning member 62 is disposed on the upper portion of each mounting plate 7 , and a second positioning member 52 is disposed on the lower portion of each mounting plate 7 .
[0102] Furthermore, the third positioning member 61 is adjustable in the direction close to or away from the material guide member 3. Thus, the position of the material guide member 3 entering the material guide member station is adjustable, that is, the material guide member 3 can be positioned at different positions along its entry direction.
[0103] Furthermore, a threaded through hole is provided at the upper portion of the first positioning member 51, and the third positioning member 61 is a positioning column, and an external thread is provided on the circumferential surface of the positioning column, and the positioning column is threadedly connected and matched with the threaded through hole, thereby realizing that the third positioning member 61 is adjustable at the upper portion of the first positioning member 51 in a direction close to or away from the material guide member 3. A nut is provided on the positioning column, and the nut is located on the side of the first positioning member 51 away from the material guide member 3, and the nut is used to lock the positioning column in the threaded through hole.
[0104] Furthermore, the cement mortar vibration compaction equipment also includes a first sensor and a second sensor, both of which are arranged on the vibration table 1, the first sensor is used to detect the position of the mold 2, and then detect whether the mold 2 is positioned at an accurate position, and the second sensor is used to detect the position of the material guide 3, and then detect whether the material guide 3 is positioned at an accurate position. The positioning of the mold 2 and the material guide 3 is further made more accurate.
[0105] Specifically, the first sensor and the second sensor are both optical fiber position sensors to ensure the accuracy of positioning.
[0106] Furthermore, if Figure 5 and Figure 6 As shown, the cement mortar vibration compaction device further includes a scraping mechanism 8, which is disposed on one side of the vibration table 1. The scraping mechanism 8 includes a scraping assembly 81, and the scraping assembly 81 is used to scrape the cement mortar in the mixing pot 100 into the material guide 3. In this solution, the cement mortar adhered to the inner wall of the mixing pot 100 is scraped into the material guide 3 by the scraping mechanism 8, so that all the cement mortar in the mixing pot 100 is scraped into the material guide 3.
[0107] Furthermore, the scraping mechanism 8 also includes a moving structure 82 and a frame 83. The moving structure 82 is arranged on the frame 83. The scraping assembly 81 is arranged on the moving structure 82. The moving structure 82 drives the scraping assembly 81 to move into or out of the stirring pot 100. After the cement mortar in the stirring pot 100 is poured into the mold 2, the moving structure 82 drives the scraping assembly 81 to move into the stirring pot 100. The scraping assembly 81 scrapes the cement mortar adhered to the inner wall of the stirring pot 100 into the material guide 3. After the scraping is completed, the moving structure 82 drives the scraping assembly 81 to move out of the stirring pot 100, that is, the material is poured first and then scraped, so as to achieve the perfect coordination of the pouring operation and the scraping operation, thereby improving the overall production efficiency.
[0108] Furthermore, a plurality of feet 400 are provided at the bottom of the frame 83 to reduce vibration of the frame 83 .
[0109] Further, the moving structure 82 includes a second driving member 821 and a connecting assembly 822, wherein the connecting assembly 822 is connected to the output end of the second driving member 821, and the scraper assembly 81 is disposed on the connecting assembly 822. The moving structure 82 has a simple structure, and ensures the stability of the moving structure 82 driving the scraper assembly 81 to move.
[0110] Specifically, the second driving member 821 is a transverse cylinder, which has the advantages of simple structure and high stability.
[0111] Further, the connection assembly 822 includes a first connection plate 8221, a second connection plate 8222 and two third connection plates 8223, wherein the first connection plate 8221 is disposed at the output end of the second driving member 821, the second connection plate 8222 is connected to the first connection plate 8221, and the two third connection plates 8223 are disposed at intervals, one end of the third connection plate 8223 is connected to the scraper assembly 81, and the other end is connected to the second connection plate 8222. The two third connection plates 8223 are connected to the scraper assembly 81, so that the connection between the scraper assembly 81 and the moving structure 82 is more firmly established, thereby ensuring the stability of the scraper assembly 81 when moving.
[0112] Furthermore, two guide rails 831 are provided on the top of the frame 83, and sliders 823 are provided on the bottom of the third connecting plate 8223, and the sliders 823 are slidably matched with the guide rails 831. This solution further improves the stability of the moving structure 82 driving the scraper assembly 81 to move.
[0113] Furthermore, the mobile structure 82 also includes a drag chain 824, a connecting plate 825 and a plurality of bearing plates 826. The drag chain 824 is used to connect the electrical connectors such as the air pipe and the wire of the second driving member 821 with external equipment. The connecting plate 825 is connected to the slider 823, and the connecting plate 825 extends in a direction perpendicular to the sliding direction of the slider 823. The end of the connecting plate 825 in the extending direction is connected to one end of the drag chain 824. The plurality of bearing plates 826 are arranged on the top of the frame 83, and the plurality of bearing plates 826 are arranged at intervals along the sliding direction of the slider 823. The other end of the drag chain 824 is connected to the bearing plate 826 away from the connecting plate 825. In this embodiment, by setting the drag chain 824, the electrical connectors such as the air pipe and the wire of the second driving member 821 are connected to external equipment, which prevents the occurrence of wire confusion and makes the site more concise and orderly.
[0114] Further, the scraper assembly 81 includes a mounting seat 811, a third driving member and a scraper 812. Both ends of the mounting seat 811 (the two sides in the direction perpendicular to the moving direction of the mounting seat 811) are connected to the third connecting plate 8223. The third driving member is arranged on the mounting seat 811, and the scraper 812 is arranged at the output end of the third driving member. The third driving member is suitable for driving the scraper 812 to rotate. The scraper assembly 81 is connected to the third connecting plate 8223 through the mounting seat 811, and then the third driving member and the scraper 812 are both arranged on the mounting seat 811, which ensures the stability of the scraper assembly 81 during the scraping operation.
[0115] Specifically, the third driving member is a rotary cylinder, which can drive the scraper 812 to rotate forward and reversely to scrape the cement mortar adhered to the inner wall of the mixing pot 100 into the material guiding member 3.
[0116] Further, the mounting seat 811 is provided with a mounting hole, and the third connecting plate 8223 is provided with a plurality of elongated holes 8220, the length directions of the plurality of elongated holes 8220 are different, and the mounting hole is connected to one of the elongated holes 8220. So that the mounting angle of the mounting seat 811 on the third connecting plate 8223 is adjustable. When the mixing pot 100 pours cement mortar, the mixing pot 100 has a certain tilt angle, and the tilt angle of the mixing pot 100 can be set by the technician as required. In this embodiment, the mounting angle of the mounting seat 811 on the third connecting plate 8223 is adjustable, and the technician sets the mounting angle of the mounting seat 811 as required, so that the scraper assembly 81 can be moved into the mixing pot 100 and cooperate with the mixing pot 100, so as to scrape all the cement mortar adhered to the inner wall of the mixing pot 100 into the material guide 3.
[0117] Specifically, the elongated hole 8220 is a waist hole, and the mounting hole on the mounting seat 811 is a thread hole, so that the mounting angle of the mounting seat 811 on the third connecting plate 8223 can be adjusted.
[0118] Specifically, the positions of the plurality of elongated holes 8220 on the third connecting plate 8223 are arranged in a circular shape to facilitate the connection between the mounting base 811 and the third connecting plate 8223 and to make the plurality of elongated holes 8220 arranged more compactly to avoid excessive occupation of the third connecting plate 8223 .
[0119] Furthermore, if Figure 7 and Figure 8 As shown, the cement mortar compaction equipment also includes a cleaning mechanism, which includes a nozzle 91 and an outer cover 92. The outer cover 92 is arranged on the top of the frame 83 and covers the scraper mechanism 8. The nozzle 91 is arranged on the inner wall of the outer cover 92. Specifically, the nozzle 91 is arranged on the top of the inner wall of the outer cover 92. The nozzle 91 is suitable for spraying high-pressure water to clean the scraper 812 to wash away the cement mortar residue on the scraper 812.
[0120] The outer cover 92 is a rectangular parallelepiped structure, and the side and bottom of the outer cover 92 close to the stirring pot 100 are both open to facilitate the movement of the scraper assembly 81.
[0121] Furthermore, the cleaning mechanism also includes a receiving member 93 and a guide tube 94. The top and bottom of the receiving member 93 are both open. The top of the receiving member 93 is connected to the top of the frame 83. The top opening of the receiving member 93 faces the scraping mechanism 8, so that the cement mortar on the scraper 812 is washed into the receiving member 93 by the nozzle 91. The bottom of the receiving member 93 is connected to one end of the guide tube 94, so that the bottom opening of the receiving member 93 is connected to the guide tube 94, and the other end of the guide tube 94 is connected to the external wastewater pipeline. This solution realizes the collection of wastewater to prevent environmental pollution.
[0122] Specifically, the receiving member 93 is a funnel.
[0123] Furthermore, the cleaning mechanism further includes two flanges 95, one of which is disposed at the bottom of the receiving member 93, and the other flange 95 is disposed at the end where the guide tube 94 is connected to the receiving member 93, and the two flanges 95 are detachably connected, specifically bolted. This solution realizes the connection between the guide tube 94 and the receiving member 93 through the two flanges 95, which can make the connection more secure.
[0124] Furthermore, the cleaning mechanism also includes a sealing member, which is disposed between the two flanges 95 to perform a sealing function and prevent waste water leakage.
[0125] Specifically, the sealing element is a rubber pad, which has good sealing performance.
[0126] The cement mortar vibrating device of this embodiment operates as follows:
[0127] The robot places the mold 2 on the vibration table 1, and the mold 2 is located between the two second positioning members 52 close to the robot. The robot pushes the mold 2 to move until the mold 2 abuts against the first positioning members.
[0128] The first sensor detects the position of the mold 2;
[0129] The robot places the material guide member 3 on the mold 2, and the material guide member 3 is located between the two fourth positioning members 62, and the robot pushes the material guide member 3 to move until the material guide member 3 abuts against the third positioning member 61;
[0130] The second sensor detects the position of the material guide 3;
[0131] The driving assembly 41 drives the eccentric member 42 to rotate, and the convex part of the side wall of the eccentric member 42 pushes the actuator to move, and the actuator presses the material guide member 3 and the mold 2 onto the vibration table 1;
[0132] The robot drives the stirring pot 100 to move to the top of the material guide 3, and drives the stirring pot 100 to pour the cement mortar, so as to pour the cement mortar into the material guide 3, and the cement mortar flows into the mold 2 along the material guide 3;
[0133] The moving structure 82 drives the scraper assembly 81 to move into the mixing pot 100, and the scraper assembly 81 drops all the cement mortar adhered to the inner wall of the mixing pot 100 into the mold 2;
[0134] The moving structure 82 drives the scraper assembly 81 to move out of the stirring pot 100;
[0135] The nozzle 91 of the cleaning mechanism 9 sprays high-pressure water toward the scraper assembly 81 to clean the scraper assembly 81 , and the generated waste water flows into the receiving member 93 and flows into the waste water pipeline through the guide pipe 94 .
[0136] Although the embodiments of the present invention are described in conjunction with the accompanying drawings, those skilled in the art may make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations are all within the scope defined by the appended claims.
Claims
1. A cement mortar compaction device, characterized in that: include: Vibration table (1); The mold (2) is placed on the vibration table (1); A material guide (3) is placed on the mold (2), and the material guide (3) is used to guide cement mortar into the mold (2); An eccentric pressing mechanism (4) is arranged on the vibration table (1), and the eccentric pressing mechanism (4) comprises an actuator, which abuts against the upper surface of the material guide member (3), and the actuator can apply a pressing force toward the vibration table (1) to the material guide member (3) and the mold (2).
2. The cement mortar compaction equipment according to claim 1, characterized in that: The eccentric pressing mechanism (4) further comprises a driving assembly (41) and an eccentric member (42); an output end of the driving assembly (41) is connected to the eccentric member (42) and drives the eccentric member (42) to rotate; a side wall of the eccentric member (42) abuts against an upper surface of the actuator.
3. The cement mortar compaction equipment according to claim 2, characterized in that: The actuator comprises a pressing member (43) and a supporting member (44), wherein the supporting member (44) is arranged on the vibration table (1), and the pressing member (43) is slidably arranged on the supporting member (44) along a pressing direction or in a direction opposite to the pressing direction, and the pressing member (43) abuts against the material guide member (3), and the eccentric member (42) abuts against and drives the pressing member (43) to slide, so as to apply a pressing force to the material guide member (3) toward the vibration table (1).
4. The cement mortar compaction equipment according to claim 3, characterized in that: The eccentric member (42) is rotatably arranged on the top of the support member (44).
5. The cement mortar compaction equipment according to claim 3, characterized in that: The eccentric clamping mechanism (4) further comprises an elastic member, one end of which abuts against the vibration table (1) and the other end of which abuts against the clamping member (43), and the elastic member applies a force in the opposite direction to the clamping direction to the clamping member (43).
6. The cement mortar compaction equipment according to claim 2, characterized in that: The driving assembly (41) comprises a first driving member (411) and a connecting rod (412), one end of the connecting rod (412) is hinged to the output end of the first driving member (411), and the other end is connected to the eccentric member (42), and the first driving member (411) is suitable for driving the connecting rod (412) to move, so that the connecting rod (412) drives the eccentric member (42) to rotate.
7. The cement mortar compaction equipment according to any one of claims 1 to 6, characterized in that: The invention also comprises a first positioning structure (5), wherein the first positioning structure (5) is arranged on the vibration table (1), and the first positioning structure (5) comprises a first positioning member (51) and at least two second positioning members (52), wherein the first positioning member (51) is located at a position where the mold (2) enters the mold station in an entry direction, and the two second positioning members (52) are arranged on two sides of the mold station in a relative manner, and the side wall of the mold (2) placed in the mold station abuts against the first positioning member (51) and the second positioning member (52).
8. The cement mortar compaction equipment according to claim 7, characterized in that: The invention also comprises a second positioning structure (6), wherein the second positioning structure (6) is arranged on the vibration table (1), and the second positioning structure (6) comprises a third positioning member (61) and at least two fourth positioning members (62), wherein the third positioning member (61) is located at a position where the material guide member (3) enters the material guide member station in the direction of entry, and at least two fourth positioning members (62) are arranged on both sides of the material guide member station in a relative manner, and the side wall of the material guide member (3) placed in the material guide member station abuts against the third positioning member (61) and the two fourth positioning members (62).
9. The cement mortar compaction equipment according to claim 8, characterized in that: It also includes a mounting plate (7), wherein the mounting plate (7) is arranged on the vibration table (1), the fourth positioning member (62) is arranged on the upper part of the mounting plate (7), a part of the second positioning member (52) is arranged on the lower part of the mounting plate (7), and the third positioning member (61) is arranged on the upper part of the first positioning member (51).
10. The cement mortar compaction equipment according to claim 9, characterized in that: The third positioning member (61) is adjustable in a direction approaching or moving away from the material guiding member (3).
11. The cement mortar compaction equipment according to any one of claims 1 to 6, characterized in that: It also comprises a scraping mechanism (8), the scraping mechanism (8) being arranged on one side of the vibration table (1), the scraping mechanism (8) comprising a scraping assembly (81), the scraping assembly (81) being used to scrape the cement mortar in the stirring pot (100) into the material guide member (3).
12. The cement mortar compaction equipment according to claim 11, characterized in that: The scraper mechanism (8) further comprises a moving structure (82) and a frame (83); the moving structure (82) is arranged on the frame (83); the scraper assembly (81) is arranged on the moving structure (82); and the moving structure (82) drives the scraper assembly (81) to move into the stirring pot (100) or out of the stirring pot (100).
13. The cement mortar compaction equipment according to claim 12, characterized in that: The moving structure (82) comprises a second driving member (821) and a connecting component (822), wherein the connecting component (822) is connected to the output end of the second driving member (821), and the scraping component (81) is arranged on the connecting component (822).
14. The cement mortar compaction equipment according to claim 13, characterized in that: The connecting assembly (822) comprises a first connecting plate (8221), a second connecting plate (8222) and two third connecting plates (8223), wherein the first connecting plate (8221) is arranged at the output end of the second driving member (821), the second connecting plate (8222) is connected to the first connecting plate (8221), and the two third connecting plates (8223) are arranged at intervals, and one end of the third connecting plate (8223) is connected to the scraper assembly (81), and the other end is connected to the second connecting plate (8222).
15. The cement mortar compaction equipment according to claim 14, characterized in that: Two guide rails (831) are arranged on the top of the frame (83), and a slider (823) is arranged on the bottom of each of the third connecting plates (8223), and the slider (823) is slidably matched with the guide rails (831).
16. The cement mortar compaction equipment according to claim 14, characterized in that: The scraper assembly (81) comprises a mounting seat (811), a third driving member and a scraper (812); both ends of the mounting seat (811) are connected to the third connecting plate (8223); the third driving member is arranged on the mounting seat (811); the scraper (812) is arranged at the output end of the third driving member; and the third driving member is suitable for driving the scraper (812) to rotate.
17. The cement mortar compaction equipment according to claim 16, characterized in that: The mounting seat (811) is provided with a mounting hole, and the third connecting plate (8223) is provided with a plurality of elongated holes (8220), the length directions of the plurality of elongated holes (8220) are different, and the mounting hole is connected to one of the elongated holes (8220).