Pouring device for manufacturing prefabricated inspection well
By designing a pouring device including hydraulic telescopic device, pulley and vibration motor, the problem of prefabricated inspection of the difficulty and mud filling is uniformly filled, and quality and production efficiency are improved.
Patent Information
- Application Number
- CN202420869461.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The prefabricated inspection well is not easy to be demolded after completion, and it is difficult to evenly fill the mud during the pouring process, resulting in a degradation of quality.
Design a pouring device including base, support rod, motion, hydraulic telescopic device, pulley and vibration. The movement and vibration of moving molds through hydraulic telescopic devices and pulleys can be achieved to avoid people's damage; uniformly injection of mud through hydraulic telescopic device and telescopic tube to avoid the cavity; Loose, convenient for molding.
The problems of difficulty in prefabricated well -proofing and uniformly filling are effectively solved, the quality and production efficiency of the prefabricated inspection well are improved, and the risk of artificial damage is avoided.
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Figure CN222387257U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of prefabricated inspection wells, in particular to a casting device for making prefabricated inspection wells. Background Art
[0002] Prefabricated inspection wells are a common structure in engineering construction and urban infrastructure. They are usually made of concrete, polymer or other materials and are used to manage and maintain underground pipeline systems. The main function of prefabricated inspection wells is to provide a convenient access point so that workers can enter the pipeline system for inspection, cleaning and maintenance.
[0003] For example, the Chinese patent "A casting device for preparing prefabricated inspection wells" with announcement number CN208410181U includes an "I"-shaped frame arranged in the left and right directions, a first conveyor belt and a second conveyor belt, the first conveyor belt is installed on the top of the frame, the second conveyor belt includes a bracket that can be extended and retracted in the left and right directions, conveyor rollers respectively installed on the outer sides of the left and right fixed plates of the bracket and a conveyor belt laid on the conveyor rollers, the two fixed plates and the connecting parts arranged in a scissor structure between the two constitute the bracket, a gear is horizontally arranged above the left end of the bracket, the main shaft of the gear is fixedly connected to the two ends of the fixed plate on the left side through a connecting plate, the other end of the main shaft is rotatably connected to the back side of the right end of the frame, the right end of the frame is fixedly connected to the convex surface of a U-shaped baffle, the top of the baffle is close to the bottom surface of the first conveyor belt, the bottom of the baffle is close to the second conveyor belt, and a discharge trough extends outward from the right end of the second conveyor belt.
[0004] Although the above-mentioned prior art can realize the casting of prefabricated inspection wells, in actual use, on the one hand, the prefabricated inspection wells are not easy to demold after they are completed. After the prefabricated wells are completed, the operator needs to manually knock the steel bars on the concrete to loosen the prefabricated wells, resulting in different manual knocking forces each time, which causes the prefabricated wells to be damaged. On the other hand, it is difficult to evenly fill the mud during the casting process. During the prefabricated well manufacturing process, the mud is directly poured into the mold and the mud automatically fills the mold, resulting in cavities in the mud inside the mold, thereby reducing the quality of the prefabricated wells. Therefore, it does not meet the existing needs. In this regard, we propose a casting device for making prefabricated inspection wells. Utility Model Content
[0005] The utility model aims to provide a casting device for making a prefabricated inspection well, so as to solve the problems in the above-mentioned background technology that the prefabricated inspection well is difficult to demould after being made, and it is difficult to evenly fill the mud during the casting process.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a casting device for making a prefabricated inspection well, comprising a base, support rods are fixedly arranged at the four corners of the upper end of the base, and movable molds are arranged on both sides of the upper end of the base; and also includes:
[0007] A mounting rod, which is arranged between the support rods on both sides and is fixedly connected to the support rods, a first hydraulic telescopic device is fixedly arranged on one side of the mounting rod close to the outer side of the base, and a telescopic end of the first hydraulic telescopic device penetrates and extends to the other side of the mounting rod and is fixedly connected to the movable mold;
[0008] A slide groove is arranged at the upper end of the base, three slide grooves are arranged, and the slide grooves are evenly distributed. Three mounting ear plates are arranged at the lower end of the movable mold, and the mounting ear plates are evenly distributed in a ring shape, and the lower ends of the mounting ear plates extend to the interior of the slide groove.
[0009] Preferably, a fixing rod is fixedly provided inside the mounting ear plate located inside the slide groove, a pulley is provided outside the fixing rod, and the pulley is limited by sliding with the slide groove.
[0010] Preferably, a fixed platform is provided at the upper end of the support rod, and the fixed platform is fixedly connected to the support rod, a second hydraulic telescopic device is fixedly provided at the upper end of the fixed platform, and the telescopic end of the second hydraulic telescopic device passes through and extends to the bottom of the fixed platform, a fixed seat is fixedly provided at the lower end of the telescopic end of the second hydraulic telescopic device located below the fixed platform, and a mounting plate is fixedly provided on one side of the fixed seat.
[0011] Preferably, a telescopic tube is provided at the upper end of the fixed platform on one side of the second hydraulic telescopic device, and the lower end of the telescopic tube extends to the bottom of the fixed platform and is fixedly connected to the mounting plate.
[0012] Preferably, a fixed mold is fixedly provided at the middle position of the upper end of the base, and the positions of the fixed mold and the movable mold correspond.
[0013] Preferably, a vibration chamber is provided at a middle position inside the base, and the vibration chamber is located directly below the fixed mold, and a vibration machine is fixedly provided inside the vibration chamber.
[0014] Preferably, seven threaded holes are provided inside the front and rear ends of the movable mold, and the positions of the threaded holes on the movable molds on both sides correspond.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The utility model can move the movable mold through the first hydraulic telescopic device and the pulley. After the prefabricated inspection well is cast, the movable mold is vibrated to loosen the prefabricated inspection well. At this time, the first hydraulic telescopic device is turned on to shrink the telescopic end of the first hydraulic telescopic device. When the telescopic end of the first hydraulic telescopic device shrinks, the movable mold is driven to move while the pulley at the lower end of the movable mold moves in the slide groove, so that the movable mold moves to both sides of the base. At this time, the prefabricated inspection well stays on the fixed mold, and then the operator removes the prefabricated inspection well on the fixed mold, making it easier to remove the prefabricated inspection well, thereby avoiding damage to the prefabricated inspection well during demoulding.
[0017] 2. The utility model can change the height when injecting concrete slurry through the telescopic tube and the second hydraulic telescopic device. During the casting process of the prefabricated inspection well, the movable mold and the fixed mold have been fixed. At this time, the second hydraulic telescopic device is turned on to extend the telescopic end of the second hydraulic telescopic device while driving the telescopic tube to extend and move into the gap between the movable mold and the fixed mold until it moves to a suitable position. Concrete slurry is injected into the gap between the movable mold and the fixed mold through the telescopic tube. After a period of time, the injection of concrete slurry is stopped and the telescopic tube is moved upward for a distance through the second hydraulic telescopic device. At this time, concrete slurry is injected again. The steps of stopping and re-injecting after injection are repeated until the gap between the movable mold and the fixed mold is filled, thereby avoiding the formation of cavities after the concrete slurry is injected at one time, thereby improving the quality of the prefabricated inspection well.
[0018] 3. The utility model is provided with a vibrator, which can make the vibrator generate certain vibrations. When the injection of concrete slurry is stopped, the vibrator is turned on to generate vibrations and transmit them to the movable mold and the fixed mold through the base. At this time, the vibration makes the concrete slurry in the gap between the movable mold and the fixed mold more compact. When the injection of concrete slurry is completed and waiting for demoulding, the vibrator is turned on again. The vibration generated by the vibrator makes the solidified prefabricated inspection well loose on the movable mold and the fixed mold, thereby avoiding damage to the prefabricated inspection well when the operator manually knocks on the mold for demoulding. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a front view of the internal structure of the utility model;
[0020] Figure 2 It is a side view of the internal structure of the utility model;
[0021] Figure 3 It is a top view of the internal structure of the utility model;
[0022] Figure 4 For the utility model Figure 2 A partial enlarged view of area A.
[0023] In the figure: 1. base; 2. support rod; 3. fixed platform; 4. mounting rod; 5. first hydraulic telescopic device; 6. second hydraulic telescopic device; 7. telescopic tube; 8. fixed seat; 9. mounting plate; 10. vibration chamber; 11. vibration machine; 12. movable mold; 13. fixed mold; 14. slide groove; 15. mounting ear plate; 16. pulley; 17. fixing rod; 18. threaded hole. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0025] See also Figure 1-4 The utility model provides an embodiment: a casting device for making a prefabricated inspection well, comprising a base 1, support rods 2 are fixedly arranged at the four corners of the upper end of the base 1, and movable molds 12 are arranged on both sides of the upper end of the base 1; and also includes:
[0026] The mounting rod 4 is arranged between the support rods 2 on both sides, and the mounting rod 4 is fixedly connected to the support rods 2. A first hydraulic telescopic device 5 is fixedly arranged on one side of the mounting rod 4 close to the outer side of the base 1, and the telescopic end of the first hydraulic telescopic device 5 penetrates and extends to the other side of the mounting rod 4 and is fixedly connected to the movable mold 12;
[0027] The slide groove 14 is arranged at the upper end of the base 1. There are three slide grooves 14, and the slide grooves 14 are evenly distributed. The lower end of the movable mold 12 is provided with three mounting ear plates 15. The mounting ear plates 15 are evenly distributed in a ring shape, and the lower ends of the mounting ear plates 15 extend to the inside of the slide groove 14.
[0028] When in use, after the prefabricated inspection well is cast, the movable mold 12 is vibrated to loosen the prefabricated inspection well. At this time, the first hydraulic telescopic device 5 is turned on to shrink the telescopic end of the first hydraulic telescopic device 5. When the telescopic end of the first hydraulic telescopic device 5 shrinks, the movable mold 12 is driven to move while the pulley 16 at the lower end of the movable mold 12 moves in the slide groove 14, so that the movable mold 12 moves to both sides of the base 1. At this time, the prefabricated inspection well stays on the fixed mold 13, and the operator removes the prefabricated inspection well on the fixed mold 13.
[0029] See also Figure 1 and Figure 2 The mounting ear plate 15 is located inside the slide groove 14 and is fixed with a fixing rod 17. A pulley 16 is provided outside the fixing rod 17. The pulley 16 and the slide groove 14 are slidably limited, so that the movable mold 12 can move more smoothly through the pulley 16.
[0030] See also Figure 1 and Figure 2 A fixed platform 3 is provided at the upper end of the support rod 2, and the fixed platform 3 is fixedly connected to the support rod 2. A second hydraulic telescopic device 6 is fixedly provided at the upper end of the fixed platform 3, and the telescopic end of the second hydraulic telescopic device 6 passes through and extends to the bottom of the fixed platform 3. A fixed seat 8 is fixedly provided at the lower end of the telescopic end of the second hydraulic telescopic device 6 located below the fixed platform 3, and a mounting plate 9 is fixedly provided on one side of the fixed seat 8, so as to facilitate the second hydraulic telescopic device 6 to drive the telescopic tube 7 to move in the vertical direction.
[0031] See also Figure 1 A telescopic tube 7 is provided at the upper end of the fixed platform 3 on one side of the second hydraulic telescopic device 6, and the lower end of the telescopic tube 7 extends to the bottom of the fixed platform 3 and is fixedly connected to the mounting plate 9, so that the telescopic tube 7 can be extended when it moves.
[0032] See also Figure 1 and Figure 3 A fixed mold 13 is fixedly arranged at the middle position of the upper end of the base 1, and the positions of the fixed mold 13 and the movable mold 12 correspond to each other, so that the prefabricated inspection well can be made through the cooperation of the fixed mold 13 and the movable mold 12.
[0033] See also Figure 1 and Figure 2 A vibration chamber 10 is provided at the middle position inside the base 1, and the vibration chamber 10 is located directly below the fixed mold 13. A vibrator 11 is fixedly provided inside the vibration chamber 10, so that the vibration generated by the vibrator 11 can make the concrete more compact during pouring and loosen the prefabricated inspection well during demolding.
[0034] See also Figure 2 and Figure 3 Seven threaded holes 18 are provided inside the front and rear ends of the movable mold 12, and the threaded holes 18 on the movable molds 12 on both sides are located in corresponding positions, so that the movable molds 12 on both sides can be connected more tightly through the threaded holes 18.
[0035] Working principle: During the pouring of the prefabricated inspection well, the movable mold 12 and the fixed mold 13 have been fixed. At this time, the second hydraulic telescopic device 6 is turned on, so that the telescopic end of the second hydraulic telescopic device 6 extends and drives the telescopic tube 7 to extend and move into the gap between the movable mold 12 and the fixed mold 13 until it moves to a suitable position. Then, concrete slurry is injected into the gap between the movable mold 12 and the fixed mold 13 through the telescopic tube 7. After a period of time, the concrete slurry is stopped and the telescopic tube 7 is moved upward for a distance through the second hydraulic telescopic device 6. At this time, concrete slurry is injected into the gap between the movable mold 12 and the fixed mold 13. The soil slurry is injected, and the steps of injection, stopping and then injecting are repeated until the gap between the movable mold 12 and the fixed mold 13 is filled. When the injection of concrete slurry is stopped, the vibrator 11 is turned on to make the vibrator 11 vibrate and transmit it to the movable mold 12 and the fixed mold 13 through the base 1. At this time, the vibration makes the concrete slurry in the gap between the movable mold 12 and the fixed mold 13 more compact. When the injection of concrete slurry is completed and waiting for demoulding, the vibrator 11 is turned on again. The vibration generated by the vibrator 11 makes the solidified prefabricated inspection well loose on the movable mold 12 and the fixed mold 13.
[0036] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A casting device for making a prefabricated inspection well, comprising a base (1), support rods (2) are fixedly arranged at four corners of the upper end of the base (1), and movable molds (12) are arranged on both sides of the upper end of the base (1); Features: Also includes: A mounting rod (4) is arranged between the support rods (2) on both sides, and the mounting rod (4) is fixedly connected to the support rods (2); a first hydraulic telescopic device (5) is fixedly arranged on one side of the mounting rod (4) close to the outer side of the base (1), and a telescopic end of the first hydraulic telescopic device (5) passes through and extends to the other side of the mounting rod (4) and is fixedly connected to the movable mold (12); A slide groove (14) is arranged at the upper end of the base (1), three slide grooves (14) are arranged, and the slide grooves (14) are evenly distributed. The lower end of the movable mold (12) is provided with three mounting ear plates (15), the mounting ear plates (15) are evenly distributed in a ring shape, and the lower ends of the mounting ear plates (15) extend into the interior of the slide groove (14).
2. A casting device for making a prefabricated inspection well according to claim 1, characterized in that: A fixing rod (17) is fixedly arranged inside the mounting ear plate (15) located inside the slide groove (14), a pulley (16) is arranged outside the fixing rod (17), and the pulley (16) and the slide groove (14) are slidably limited.
3. A casting device for making a prefabricated inspection well according to claim 1, characterized in that: A fixed platform (3) is provided at the upper end of the support rod (2), and the fixed platform (3) is fixedly connected to the support rod (2); a second hydraulic telescopic device (6) is fixedly provided at the upper end of the fixed platform (3), and the telescopic end of the second hydraulic telescopic device (6) passes through and extends to the bottom of the fixed platform (3); a fixed seat (8) is fixedly provided at the lower end of the telescopic end of the second hydraulic telescopic device (6) located below the fixed platform (3), and a mounting plate (9) is fixedly provided on one side of the fixed seat (8).
4. A casting device for making a prefabricated inspection well according to claim 3, characterized in that: A telescopic tube (7) is provided at the upper end of the fixed platform (3) located on one side of the second hydraulic telescopic device (6), and the lower end of the telescopic tube (7) extends to the bottom of the fixed platform (3) and is fixedly connected to the mounting plate (9).
5. The pouring device for making a prefabricated inspection well according to claim 1 is characterized in that: A fixed mold (13) is fixedly arranged at the middle position of the upper end of the base (1), and the positions of the fixed mold (13) and the movable mold (12) correspond.
6. A casting device for making a prefabricated inspection well according to claim 5, characterized in that: A vibration chamber (10) is provided at a middle position inside the base (1), and the vibration chamber (10) is located directly below the fixed mold (13). A vibration machine (11) is fixedly provided inside the vibration chamber (10).
7. The pouring device for making a prefabricated inspection well according to claim 1 is characterized in that: Seven threaded holes (18) are arranged inside the front and rear ends of the movable mold (12), and the positions of the threaded holes (18) on the movable molds (12) on both sides correspond.
Citation Information
Patent Citations
Prepare device of pouring of prefabricated inspection shaft
CN208410181U