Automatic mirror rod conveying device
By designing automated mirror rod transportation devices, the automatic transportation and lifting of the mirror rod using the transfer roller and the support band can solve the problem of being burned when manually transporting the mirror rod, realizing automated transportation, reducing risks and improving efficiency. Essence
Patent Information
- Application Number
- CN202421245470.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-31
AI Technical Summary
During the processing of automotive parts, the local temperature of the mirror rod is higher after turning the lathe, resulting in workers being scalded during manual transportation.
Design an automated mirror rod transportation device that uses conveyor rollers and support belts to realize automatic transportation of mirror rods. The support belt is driven by a conveyor motor to rotate, and the mirror rods are transported from the lathe to the welding station, and are realized through the blanking baffle and conveyor belt. Automatic lifting and placement of mirror poles.
The automated transportation of the mirror rod is realized, artificial intervention is reduced, the risk of workers being burned, and improving processing efficiency.
Smart Images

Figure CN222388900U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of automobile parts processing, and in particular to an automatic mirror rod transportation device. Background Art
[0002] The processing of the rearview mirror support rod includes multiple steps. Usually, it is necessary to first process a thread on one end of the mirror rod, then transport the mirror rod to the welding station for butt welding, weld the universal joint to the mirror rod, and finally stamp and bend the mirror rod.
[0003] Since threads are usually processed by lathe turning, the local temperature on the mirror rod may be high after turning and threading, which may cause workers to be burned when manually transporting the mirror rod, which is an obvious shortcoming. Utility Model Content
[0004] In order to improve the problem that workers may be burned when manually transporting mirror rods, the present application provides an automated mirror rod transportation device.
[0005] The present application provides an automated mirror rod transportation device that adopts the following technical solution:
[0006] An automated mirror rod transportation device comprises a bearing seat, on which a support belt for conveying the mirror rod is rotatably mounted via a conveying roller, and a conveying motor coaxial with the conveying roller is also arranged on the bearing seat, one end of the support belt extends into a lathe, and the other end extends to near a welding station; a material unloading baffle is arranged at a position of the bearing seat near the welding station, the material unloading baffle is located above the support belt and spans the support belt, and the material unloading baffle is arranged obliquely along the conveying direction of the support belt toward the unloading side of the mirror rod.
[0007] By adopting the above technical solution, the mirror rod falls from the lathe onto the support belt after thread rolling is completed, and the output shaft of the conveying motor drives the support belt to rotate through the conveying roller, so that the support belt realizes the transmission of the mirror rod. When it reaches the specified position, the mirror rod hits the unloading baffle, and the mirror rod is forced to roll from the support belt to the welding station. In this way, no manual intervention is required in the entire transfer and conveying process, thereby reducing the possibility of scalding workers.
[0008] Optionally, limit baffles are arranged on both sides of the bearing seat relative to the supporting belt.
[0009] By adopting the above technical solution, the limiting baffle plate has a limiting effect on the mirror rod during the conveying process, thereby reducing the possibility of the mirror rod accidentally falling off the supporting belt.
[0010] Optionally, a frame is arranged between the carrier and the welding station, and a conveyor belt for lifting the mirror rod is arranged on the frame through a driving roller rotation frame, a lifting motor coaxial with the driving roller is arranged on the frame, and a plurality of material loading pallets are arranged circumferentially on the conveyor belt parallel to its width direction.
[0011] By adopting the above technical solution, since the welding station may be at a high place, the mirror rod rolling down from the support belt rolls onto the loading pallet, and the output shaft of the lifting motor drives the conveyor belt to rotate through the transmission roller, and the loading pallet on the conveyor belt drives the mirror rod to a high place and drops it to the welding station.
[0012] Optionally, the bearing seat is provided with a material unloading plate at a unloading position on the support belt relative to the mirror rod, and the material unloading plate is close to the material loading plate on the conveyor belt.
[0013] By adopting the above technical solution, the unloading pallet is helpful to regularize the path for the mirror rod to roll between the support belt and the loading pallet, ensuring that the mirror rod can roll stably onto the loading pallet.
[0014] Optionally, a clearance gap is formed on the loading tray, and an extended extension plate extending into the clearance gap is arranged on the unloading tray.
[0015] By adopting the above technical solution, the setting of the extended extension plate ensures that the mirror rod can be rolled directly onto the loading pallet, reducing the possibility of the mirror rod falling from the gap between the unloading pallet and the loading pallet.
[0016] Optionally, the conveyor belt is arranged to be inclined upward along the direction from the carrier to the welding station.
[0017] By adopting the above technical solution, the material carrying plate on the conveyor belt can remain stable when carrying the mirror rod to a higher place, thereby reducing the possibility of the mirror rod accidentally detaching from the material carrying plate.
[0018] Optionally, a receiving box with an open top is arranged between the conveyor belt and the welding station, and a pushing member for pushing the mirror rod into the welding station is arranged on the receiving box.
[0019] By adopting the above technical solution, the mirror rod is first dropped into the receiving box by the conveyor belt, and then pushed to the welding station by the pushing piece, so as to ensure the stability of the mirror rod during the process of entering the welding station.
[0020] Optionally, a blanking plate is arranged at one end of the frame opposite to the welding station, and an anti-flying plate is arranged on the side of the blanking plate away from the conveyor belt. The anti-flying plate and the blanking plate are arranged at a right angle, and a blanking gap is left between the anti-flying plate and the blanking plate for the mirror rod to fall into the receiving box.
[0021] By adopting the above technical solution, the mirror rod dropped from the conveyor belt first rolls onto the blanking plate, and then drops into the receiving box from the blanking gap. The anti-fly plate can reduce the possibility of the mirror rod accidentally flying out of the receiving box.
[0022] In summary, the present application includes at least one of the following beneficial technical effects:
[0023] 1. After the thread rolling is completed, the mirror rod falls from the lathe onto the support belt. The output shaft of the conveying motor drives the support belt to rotate through the conveying roller, so that the support belt can transfer the mirror rod. When it reaches the specified position, the mirror rod hits the unloading baffle, and the mirror rod is forced to roll from the support belt to the welding station. In this way, no manual intervention is required during the entire transfer and transportation process, thereby reducing the possibility of scalding workers;
[0024] 2. Since the welding station may be at a high place, the mirror rod rolled down from the support belt rolls onto the material loading pallet, and the output shaft of the lifting motor drives the conveyor belt to rotate through the transmission roller. The material loading pallet on the conveyor belt drives the mirror rod to a high place and drops it to the welding station;
[0025] 3. The setting of the extended extension plate ensures that the mirror rod can be rolled directly onto the loading pallet, reducing the possibility of the mirror rod falling from the gap between the unloading pallet and the loading pallet. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the structure of an embodiment of the present application.
[0027] Explanation of the reference numerals in the accompanying drawings: 1. bearing seat; 2. supporting belt; 3. conveying motor; 4. unloading baffle; 5. limiting baffle; 6. frame; 7. conveyor belt; 8. loading pallet; 9. unloading pallet; 10. clearance gap; 11. extended extension plate; 12. receiving box; 13. blanking plate; 131. waist-shaped groove; 14. anti-fly plate; 15. fastening bolts. DETAILED DESCRIPTION
[0028] The following is combined with Figure 1 This application is described in further detail.
[0029] The embodiment of the present application discloses an automated mirror rod transportation device.
[0030] Reference Figure 1 The automated mirror rod transport device includes a supporting base 1 placed on the ground, on which a support belt 2 for transporting the mirror rod is rotatably mounted via two conveying rollers (not shown in the figure), and a conveying motor 3 coaxially connected to the end of a conveying roller is bolted to the supporting base 1, and the conveying motor 3 is electrically connected to the control system.
[0031] Reference Figure 1One end of the support belt 2 extends into the lathe, and the other end extends to near the welding station. A blanking baffle 4 is bolted to the position of the support base 1 near the welding station. The blanking baffle 4 is located above the support belt 2 and spans the support belt 2. The blanking baffle 4 is arranged along the conveying direction of the support belt 2 and is tilted toward the blanking side of the mirror rod.
[0032] Reference Figure 1 After thread rolling, the mirror rod falls from the lathe onto the support belt 2, and the output shaft of the conveying motor 3 drives the support belt 2 to rotate through the conveying roller, so that the support belt 2 can convey the mirror rod. When the support belt 2 drives the mirror rod to hit the unloading baffle 4, the mirror rod is forced to roll off the support belt 2.
[0033] Reference Figure 1 The bearing seat 1 is bolted with limit baffles 5 on both sides relative to the support belt 2. The limit baffles 5 limit the mirror rod transported by the support belt 2, thereby reducing the possibility of the mirror rod accidentally falling off the support belt 2.
[0034] Reference Figure 1 Since the welding work is actually done at a high place, it is necessary to arrange another structure to lift the mirror rod to a high place. For this purpose, a frame 6 is arranged between the carrier and the welding station, and a conveyor belt 7 for lifting the mirror rod is rotatably mounted on the frame 6 through two transmission rollers (not shown in the figure).
[0035] The conveyor belt 7 is arranged at an angle, and a lifting motor (not shown in the figure) coaxial with the end of the driving roller is bolted to the frame 6. The lifting motor is electrically connected to the control system. A plurality of loading pallets 8 are bonded circumferentially on the conveyor belt 7, and the loading pallets 8 are parallel to the width direction of the conveyor belt 7.
[0036] Reference Figure 1 The mirror rod rolled down from the support belt 2 falls onto the material loading support plate 8, and the output shaft of the lifting motor drives the conveyor belt 7 to rotate through the transmission roller, so that the conveyor belt 7 brings the mirror rod to a higher place through the material loading support plate 8.
[0037] Reference Figure 1 A unloading pallet 9 is arranged at the unloading position of the mirror rod from the support belt 2 on the bearing seat 1. The unloading pallet 9 is close to the loading pallet 8 on the conveyor belt 7. The setting of the unloading pallet 9 regularizes the rolling path of the mirror rod from the support belt 2 to the loading pallet 8, ensuring that the mirror rod can roll smoothly onto the loading pallet 8.
[0038] Reference Figure 1 A clearance gap 10 is provided at the midpoint of the length of the loading pallet 8, and an extended extension plate 11 extending into the clearance gap 10 is integrally formed on the unloading pallet 9. The extended extension plate 11 can ensure that the mirror rod rolls onto the loading pallet 8, thereby reducing the possibility of the mirror rod falling from the gap between the unloading pallet 9 and the loading pallet 8.
[0039] Reference Figure 1 A receiving box 12 with a top opening is arranged between the conveyor belt 7 and the welding station. A pushing member for pushing the mirror rod into the welding station is arranged on the receiving box 12. The pushing member can be a structure such as a cylinder, a hydraulic cylinder, and an electric cylinder in the prior art.
[0040] Since the mirror rod is relatively unstable when it rolls directly from the conveyor belt 7 to the welding station, it is not convenient for subsequent welding processing. In the present application, the mirror rod first rolls into the receiving box 12, can remain relatively still, and then is pushed to the welding work by the pushing member. The transfer process is relatively stable, which is convenient for subsequent welding processing.
[0041] Reference Figure 1 A blanking plate 13 is bolted to one end of the frame 6 opposite to the welding station, and an anti-flying plate 14 is arranged on the side of the blanking plate 13 away from the conveyor belt 7. The anti-flying plate 14 is arranged at a right angle to the blanking plate 13, and a blanking gap is left between the anti-flying plate 14 and the blanking plate 13 for the mirror rod to fall into the receiving box 12.
[0042] Reference Figure 1 The mirror rod rolls down from the conveyor belt 7 onto the blanking plate 13, hits the anti-fly plate 14, and then falls into the receiving box 12 from the blanking gap. The anti-fly plate 14 can reduce the possibility of the mirror rod accidentally flying out of the receiving box 12.
[0043] Reference Figure 1 A waist-shaped groove 131 is formed on the blanking plate 13, and a fastening bolt 15 is bolted to the position of the frame 6 relative to the waist-shaped groove 131, so that the worker can adjust the position of the blanking gap, thereby adjusting the position of the mirror rod falling into the receiving box 12.
[0044] The implementation principle of an automated mirror rod transportation device in the embodiment of the present application is as follows:
[0045] After thread rolling, the mirror rod falls from the lathe onto the support belt 2, and the output shaft of the conveying motor 3 drives the support belt 2 to rotate through the conveying roller, so that the support belt 2 can convey the mirror rod. When the support belt 2 drives the mirror rod to hit the unloading baffle 4, the mirror rod is forced to roll from the support belt 2 onto the unloading support plate 9, and then rolls onto the loading support plate 8 through the extension plate 11.
[0046] The output shaft of the lifting motor drives the conveyor belt 7 to rotate through the transmission roller, so that the conveyor belt 7 brings the mirror rod to a higher place through the loading support plate 8. The mirror rod rolls from the conveyor belt 7 to the blanking plate 13, hits the anti-flying plate 14, and falls into the receiving box 12 from the blanking gap. Finally, the pushing member pushes the mirror rod in the receiving box 12 to the welding station.
[0047] The above realizes the automatic intelligent transportation of the mirror rod between the thread rolling and welding processes. The entire transportation process does not require human intervention, which reduces the possibility of workers being burned. At the same time, workers are not easily cut by the flash on the mirror rod.
[0048] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An automated mirror rod transport device, characterized in that: The invention comprises a bearing seat (1), on which a support belt (2) for conveying a mirror rod is rotatably mounted via a conveying roller, and on which a conveying motor (3) coaxial with the conveying roller is also arranged, one end of the support belt (2) extends into a lathe, and the other end extends to a position close to a welding station; a material removal baffle (4) is arranged at a position of the bearing seat (1) close to the welding station, the material removal baffle (4) is located above the support belt (2) and straddles the support belt (2), and the material removal baffle (4) is arranged obliquely along the conveying direction of the support belt (2) toward the material removal side of the mirror rod.
2. The automated mirror rod transport device according to claim 1, characterized in that: Limiting baffles (5) are arranged on both sides of the bearing seat (1) relative to the supporting belt (2).
3. The automated mirror rod transport device according to claim 1, characterized in that: A frame (6) is arranged between the bearing seat (1) and the welding station, a conveyor belt (7) for lifting the mirror rod is arranged on the frame (6) through a driving roller rotation frame, a lifting motor coaxial with the driving roller is arranged on the frame (6), and a plurality of material carrying plates (8) are arranged circumferentially on the conveyor belt (7) parallel to its width direction.
4. The automated mirror rod transport device according to claim 3, characterized in that: The bearing seat (1) is provided with a material unloading support plate (9) at a material unloading position on the support belt (2) relative to the mirror rod, and the material unloading support plate (9) is close to the material loading support plate (8) on the conveyor belt (7).
5. The automatic mirror rod transport device according to claim 4, characterized in that: The material loading support plate (8) is provided with a clearance notch (10), and the material unloading support plate (9) is provided with an extended extension plate (11) extending into the clearance notch (10).
6. The automated mirror rod transport device according to claim 3, characterized in that: The conveyor belt (7) is arranged to be inclined upward along the direction from the carrier to the welding station.
7. The automated mirror rod transport device according to claim 3, characterized in that: A material receiving box (12) with an open top is arranged between the conveyor belt (7) and the welding station, and a pushing member for pushing the mirror rod into the welding station is arranged on the material receiving box (12).
8. The automated mirror rod transport device according to claim 7, characterized in that: A blanking plate (13) is arranged at one end of the frame (6) opposite to the welding station, and a fly-proof plate (14) is arranged at a side of the blanking plate (13) away from the conveyor belt (7). The fly-proof plate (14) and the blanking plate (13) are arranged at a right angle, and a blanking gap is reserved between the fly-proof plate (14) and the blanking plate (13) for the mirror rod to fall into the receiving box (12).