Heat treatment device for machining hardware products
By designing a heat treatment device including multiple U-shaped heating rods, heating wires, multiple fans, servo motors and electric telescopic rods, the problems of low heat treatment efficiency and poor heat treatment quality of hardware products in the existing technology are solved, and the problem of heat treatment of hardware products is realized. Efficient heat treatment and rapid cooling of multiple hardware items.
Patent Information
- Application Number
- CN202421005202.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The existing equipment used for heat treatment of hardware products is low efficiency, the lower hardware products have poor heat treatment effect, and the heat treatment and cooling take a long time, which affects the quality of heat treatment.
A heat treatment device including a heat treatment box, a cold water tank, a servo motor, a sliding plate, an electric telescopic rod and multiple fans was designed. By installing multiple U-shaped heating rods and heating wires in the heat treatment box, and using multiple fans to blow hot air, the simultaneous heat treatment of multiple hardware products can be achieved. After the heat treatment is completed, the hardware products are quickly placed in the cold water tank for cooling through the cooperation of the servo motor and the electric telescopic rod.
The heat treatment of multiple hardware products is achieved, which improves thermal treatment efficiency and quality; by rapid cooling, the cooling time is shortened and the overall thermal treatment efficiency is further improved.
Smart Images

Figure CN222389850U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hardware product processing, in particular to a heat treatment device for processing hardware products. Background Art
[0002] Hardware products are auxiliary and accessory products used in daily life and industrial production. In the early days, they were mostly made of metal materials such as gold, silver, copper, iron, and tin, hence the name. In addition to various metal materials, non-metallic materials such as plastics and glass fibers are also widely used. Generally speaking, the hardware industry is running well, with obvious growth momentum in domestic and foreign sales, rapid growth in imports and exports, and rapid improvement in various economic indicators. Hardware products play an important role in human survival and development.
[0003] Heat treatment is required during the processing of hardware products. According to a heat treatment device for processing hardware products disclosed in patent number CN 218666136U, a heating wire is installed at the top of the inner part of the box, and two fans are installed at the top of the inner part of the box. The fans blow air into the inner part to heat the heating wire to achieve heat treatment of the clamped hardware products. After the heat treatment is completed, the heat-treated workpiece is cooled by the cooperation of a condenser, a water pump and a cooling elbow. However, the box of the existing device can only clamp and fix one hardware product at a time, and can only heat treat one hardware product at a time, so the heat treatment efficiency of the hardware products is extremely low; the existing device The heating tube is installed at the top of the box body, and the fan blows hot air from top to bottom to the upper part of the workpiece, resulting in poor heat treatment effect on the lower part of the hardware product, affecting the heat treatment quality of the hardware product; and the existing device sets the heat treatment and cooling of the hardware product in the box body. After the workpiece is heat treated, the box body is in a high temperature state for a certain period of time, the cooling time of the hardware product is long, and the next hardware product needs to be heated again when heat treated, resulting in a long heating and cooling time, which greatly reduces the heat treatment efficiency of the hardware product. For this reason, we propose a heat treatment device for processing hardware products. Utility Model Content
[0004] The purpose of the utility model is to provide a heat treatment device for processing hardware products to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a heat treatment device for processing hardware products, comprising a base, a heat treatment box is fixedly installed on the top of the base, and a heat treatment mechanism is arranged inside the heat treatment box, the other end of the top of the base is connected to a cold water tank, the top of the heat treatment box is connected to a connecting cover, and the bottom of the connecting cover is provided with a discharge mechanism for placing hardware products.
[0006] Preferably, the top of the base is located outside the heat treatment box and is symmetrically fixedly connected to a vertical plate, and the tops of the two vertical plates are fixedly connected to a support plate, a horizontal connecting groove is opened on the top of the support plate, and a screw rod is rotatably connected in the connecting groove through a bearing, a servo motor is fixedly installed on the end of the support plate, and the output shaft end of the servo motor extends into the connecting groove and is fixedly connected to the screw rod, a slide plate is slidably connected in the connecting groove, horizontal threaded holes are opened on both sides of the slide plate, the screw rod is threadedly connected in the threaded holes of the slide plate, an electric telescopic rod is symmetrically fixedly installed on the top of the slide plate, and the piston rod end of the electric telescopic rod is fixedly connected to the connecting cover.
[0007] Preferably, the corresponding two inner walls of the communicating groove are provided with limiting grooves, the corresponding two side walls of the sliding plate are integrally provided with limiting blocks, and the two limiting blocks are respectively slidably connected in the two limiting grooves.
[0008] Preferably, the discharge mechanism comprises a fixed shaft and a hardware product placement basket, the fixed shaft is fixedly connected to the bottom center of the connecting cover, and the hardware product placement basket is fixedly connected to the outer side of the fixed shaft at an equal distance.
[0009] Preferably, the heat treatment mechanism includes a U-shaped heating rod, a heating wire, a mounting tube and a fan. Six U-shaped heating rods are fixedly installed at equal intervals on the inner wall of the heat treatment box, and heating wires are installed on the outside of the U-shaped heating rods. The hardware product placement basket is located in the area between the six U-shaped heating rods. The inner wall of the heat treatment box is fixedly connected with mounting tubes at equal intervals, and a fan is fixedly installed in the mounting tube. The air inlet end of the fan is connected to the outside, and the air outlet end of the fan is arranged toward the heating wires.
[0010] Preferably, the mounting tube is provided with an air diffuser at one end of the U-shaped heating rod.
[0011] Preferably, a filter screen is provided at the bottom of the cold water tank.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model installs a plurality of hardware product placement baskets outside the fixed shaft at the bottom of the connecting cover, so that a plurality of hardware products can be placed in each hardware product placement basket at one time, thereby realizing heat treatment processing of a plurality of hardware products at one time, and greatly improving the heat treatment efficiency.
[0014] 2. The utility model fixes U-shaped heating rods wrapped with heating wires at equal angles inside the heat treatment box, and installs fans on the inner wall of the heat treatment box at the position of the U-shaped heating rods. The hardware product placement basket containing hardware products is located at the center of the heat treatment box. The cooperation of multiple fans and heating wires allows hot air to be concentratedly blown to the hardware products in the hardware product placement basket, so that the hardware products are fully heated, thereby greatly improving the quality of heat treatment.
[0015] 3. The utility model can realize the position movement of the hardware basket containing hardware products through the coordinated arrangement of the servo motor, the slide plate and the electric telescopic rod, so that the hardware products after heat treatment can be quickly placed in the cold water tank for cooling, which greatly improves the cooling efficiency.
[0016] 4. The utility model separately sets the heat treatment mechanism and the cooling mechanism for the hardware products, thereby being able to achieve rapid heat treatment and rapid cooling of the hardware products, greatly improving the heat treatment efficiency of the hardware products. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;
[0019] Figure 3 It is a schematic structural diagram of the enlarged view of point A of the present utility model.
[0020] In the figure: 1. base; 2. heat treatment box; 3. vertical plate; 4. support plate; 5. servo motor; 6. slide plate; 7. electric telescopic rod; 8. connecting groove; 9. connecting cover; 10. discharge mechanism; 11. heat treatment mechanism; 12. cold water tank; 13. filter screen; 14. U-shaped heating rod; 15. heating wire; 16. installation cylinder; 17. air expansion bucket; 18. fan; 19. fixed shaft; 20. hardware product placement basket; 21. screw rod; 22. limit groove. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-3The utility model provides a technical solution: a heat treatment device for processing hardware products, including a base 1, a heat treatment box 2 is fixedly installed on the top of the base 1, and a heat treatment mechanism 11 is arranged inside the heat treatment box 2, the other end of the top of the base 1 is connected to a cold water tank 12, the top of the heat treatment box 2 is connected to a connecting cover 9, and the bottom of the connecting cover 9 is provided with a discharge mechanism 10 for placing hardware products, and the device is connected to an external power supply.
[0023] It should be noted that when the utility model is used, in the initial state, the connecting cover 9 and its discharge mechanism 10 are located directly above the cold water tank 12, and multiple hardware products to be heat treated are placed in different hardware product placement baskets 20 respectively, and then the servo motor 5 is controlled to work to make the screw rod 21 rotate forward, and the slide plate 6 is horizontally moved to one end of the connecting groove 8 through the threaded connection between the slide plate 6 and the screw rod 21. At this time, the connecting cover 9 is located directly above the heat treatment box 2, and the electric telescopic rod 7 is controlled to work. The piston rod of the electric telescopic rod 7 is extended to make the connecting cover 9 and the heat treatment box 2 sealed. After the connection is completed, the hardware product placement basket 20 is located inside the heat treatment box 2. During heat treatment, the heating wires 15 outside the multiple U-shaped heating rods 14 inside the heat treatment box 2 work to quickly increase the temperature inside the heat treatment box 2. At the same time, multiple fans 1 8 works, blows hot air from the outer periphery of the hardware product placement basket 20 to the hardware product placement basket 20, so that the hot air is concentratedly blown to the hardware products in the hardware product placement basket 20 to achieve heat treatment of the hardware products. After the heat treatment is completed, the electric telescopic rod 7 works, and the piston rod of the electric telescopic rod 7 contracts to lift the hardware product placement basket 20 to the top of the heat treatment box 2, and then the servo motor 5 works to drive the screw rod 21 to reverse, so that the slide plate 6 slides to the other end of the connecting groove 8. At this time, the hardware product placement basket 20 is located above the cold water tank 12, and then the piston rod of the electric telescopic rod 7 is extended to place the hardware product placement basket 20 inside the cold water tank 12. The cold water inside the cold water tank 12 quickly cools the hardware inside the hardware product placement basket 20. After cooling, the hardware products are taken out and the hardware products to be processed are placed again.
[0024] The top of the base 1 is located outside the heat treatment box 2 and is symmetrically fixedly connected with a vertical plate 3, and the tops of the two vertical plates 3 are fixedly connected with a support plate 4, a horizontal connecting groove 8 is opened on the top of the support plate 4, and a screw rod 21 is rotatably connected in the connecting groove 8 through a bearing, a servo motor 5 is fixedly installed at the end of the support plate 4, and the output shaft end of the servo motor 5 extends into the connecting groove 8 and is fixedly connected to the screw rod 21, a slide plate 6 is slidably connected in the connecting groove 8, horizontal threaded holes are opened on both sides of the slide plate 6, the screw rod 21 is threadedly connected in the threaded holes of the slide plate 6, an electric telescopic rod 7 is symmetrically fixedly installed on the top of the slide plate 6, and the piston rod end of the electric telescopic rod 7 is fixedly connected to the connecting cover 9.
[0025] It should be noted that the electric telescopic rod 7 can control the lifting and lowering of the connecting cover 9 and the connection between the connecting cover 9 and the heat treatment box 2. In the initial state, the connecting cover 9 and its discharge mechanism 10 are located directly above the cold water tank 12. The multiple hardware products to be heat treated are placed in different hardware product placement baskets 20 respectively. The servo motor 5 is controlled to operate to make the screw rod 21 rotate forward, and the slide plate 6 is threadedly connected to the screw rod 21 to move the slide plate 6 horizontally to one end of the connecting groove 8. At this time, the connecting cover 9 is located directly above the heat treatment box 2. The electric telescopic rod 7 is controlled to operate, and the piston rod of the electric telescopic rod 7 is extended to make the connecting cover 9 and the heat treatment box 2 sealed. After the connection is completed, the hardware product placement basket 20 is located inside the heat treatment box 2.
[0026] The two corresponding inner walls of the connecting groove 8 are both provided with limiting grooves 22 , and the corresponding two side walls of the sliding plate 6 are both integrally provided with limiting blocks, and the two limiting blocks are respectively slidably connected in the two limiting grooves 22 .
[0027] It should be noted that the limiting blocks on both sides of the slide plate 6 are slidably connected in the limiting grooves 22 on the inner wall of the connecting groove 8 , thereby ensuring the smooth movement of the slide plate 6 inside the connecting groove 8 .
[0028] The unloading mechanism 10 includes a fixed shaft 19 and a hardware product placement basket 20 . The fixed shaft 19 is fixedly connected to the bottom center of the connecting cover 9 , and the hardware product placement basket 20 is fixedly connected to the outer side of the fixed shaft 19 at an equal distance.
[0029] It should be noted that by installing multiple hardware product placement baskets 20 outside the fixed shaft 19 at the bottom of the connecting cover 9, multiple hardware products can be placed in each hardware product placement basket 20 at one time, realizing heat treatment processing of multiple hardware products at one time, which greatly improves the heat treatment efficiency.
[0030] The heat treatment mechanism 11 includes a U-shaped heating rod 14, a heating wire 15, a mounting tube 16 and a fan 18. Six U-shaped heating rods 14 are fixedly installed on the inner wall of the heat treatment box 2 at equal intervals. The heating wire 15 is installed outside the U-shaped heating rod 14. The hardware product placement basket 20 is located in the area between the six U-shaped heating rods 14. The mounting tube 16 is fixedly connected to the inner wall of the heat treatment box 2 at equal intervals. The fan 18 is fixedly installed in the mounting tube 16. The air inlet end of the fan 18 is connected to the outside, and the air outlet end of the fan 18 is arranged toward the heating wire 15.
[0031] It should be noted that during heat treatment, the heating wires 15 outside the multiple U-shaped heating rods 14 inside the heat treatment box 2 work, so that the temperature inside the heat treatment box 2 rises rapidly. At the same time, multiple fans 18 work, blowing hot air from the outside of the hardware product placement basket 20 to the hardware product placement basket 20, so that the hot air is concentrated on the hardware products in the hardware product placement basket 20, thereby achieving heat treatment of the hardware products.
[0032] The installation tube 16 is located at one end of the U-shaped heating rod 14 and is equipped with an air diffuser 17 .
[0033] It should be noted that the provision of the air diffuser 17 enables the air to blow toward the interior of the heat treatment box 2 over a large area, thereby ensuring that the hardware products are fully in contact with the hot air and achieving the purpose of high-quality heat treatment.
[0034] A filter screen 13 is provided at the bottom of the cold water tank 12 .
[0035] It should be noted that the filter 13 inside the cold water tank 12 can filter out the debris dropped by the cooling of the hardware products. After a long period of practical use, the filter 13 can be directly taken out, the debris can be cleaned and then put back into use.
[0036] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0037] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.
[0038] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A heat treatment device for processing hardware products, comprising a base (1), characterized in that: A heat treatment box (2) is fixedly mounted on the top of the base (1), and a heat treatment mechanism (11) is arranged inside the heat treatment box (2); the other end of the top of the base (1) is connected to a cold water tank (12); the top of the heat treatment box (2) is connected to a connecting cover (9), and a discharge mechanism (10) for placing hardware products is arranged at the bottom of the connecting cover (9).
2. A heat treatment device for processing hardware products according to claim 1, characterized in that: The top of the base (1) is located outside the heat treatment box (2) and is symmetrically fixedly connected to a vertical plate (3), and the tops of the two vertical plates (3) are fixedly connected to a support plate (4), a horizontal connecting groove (8) is provided on the top of the support plate (4), and a screw rod (21) is rotatably connected in the connecting groove (8) through a bearing, a servo motor (5) is fixedly installed at the end of the support plate (4), and the output shaft end of the servo motor (5) extends into the connecting groove (8) and is fixedly connected to the screw rod (21), a slide plate (6) is slidably connected in the connecting groove (8), horizontal threaded holes are provided on both sides of the slide plate (6), and the screw rod (21) is threadedly connected in the threaded holes of the slide plate (6), an electric telescopic rod (7) is symmetrically fixedly installed on the top of the slide plate (6), and the piston rod end of the electric telescopic rod (7) is fixedly connected to the connection cover (9).
3. A heat treatment device for processing hardware products according to claim 2, characterized in that: The two corresponding inner walls of the connecting groove (8) are provided with limiting grooves (22), and the corresponding two side walls of the slide plate (6) are integrally provided with limiting blocks, and the two limiting blocks are respectively slidably connected in the two limiting grooves (22).
4. The heat treatment device for processing hardware products according to claim 1, characterized in that: The material discharge mechanism (10) comprises a fixed shaft (19) and a hardware product placement basket (20); the fixed shaft (19) is fixedly connected to the center of the bottom of the connection cover (9), and the hardware product placement basket (20) is fixedly connected to the outside of the fixed shaft (19) at an equal distance.
5. A heat treatment device for processing hardware products according to claim 4, characterized in that: The heat treatment mechanism (11) comprises a U-shaped heating rod (14), a heating wire (15), a mounting tube (16) and a fan (18); six U-shaped heating rods (14) are fixedly mounted at equal intervals on the inner wall of the heat treatment box (2); the heating wire (15) is mounted outside the U-shaped heating rod (14); the hardware product placement basket (20) is located in the area between the six U-shaped heating rods (14); the mounting tube (16) is fixedly connected to the inner wall of the heat treatment box (2) at equal intervals; and the fan (18) is fixedly mounted inside the mounting tube (16); the air inlet end of the fan (18) is connected to the outside, and the air outlet end of the fan (18) is arranged toward the heating wire (15).
6. A heat treatment device for processing hardware products according to claim 5, characterized in that: The installation tube (16) is located at one end of the U-shaped heating rod (14) and is equipped with an air diffuser (17).
7. The heat treatment device for processing hardware products according to claim 1, characterized in that: A filter screen (13) is provided at the bottom of the cold water tank (12).