Cutter heat treatment complete device

By providing a fixed column, a seal, an L-shaped adjustment chamber and an operating rod in the tool heat treatment complete set device, the gap between the heating box and the conveyor belt is closed, the heat treatment efficiency is improved, and the mold release structure of the second hydraulic push rod and the push plate is carried out, Solved the problem of tool removal difficulties in existing devices.

CN222524616UActive Publication Date: 2025-02-25NANJING HONGBAO MASCH TOOL CO LTD
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Patent Information

Application Number
CN202420499049.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-15
Publication Date
2025-02-25
Estimated Expiration
2034-03-15

AI Technical Summary

Technical Problem

The existing tool heat treatment complete set of tools has not been equipped with a mold release structure, which makes it difficult to remove the tool after flatness.

Method used

A tool heat treatment complete set of devices including fixed columns, seals, L-shaped adjustment chambers and operating rods are designed. The position of the fixed column in the L-shaped adjustment chamber is adjusted to close when the conveyor belt conveys the tool to the bottom end of the heating box. The gap between the two sides of the heating box and the upper and lower part of the conveyor belt reduces heat loss and improves heat treatment efficiency. At the same time, a second hydraulic hoist and a push plate are provided to facilitate the removal of the tool.

Benefits of technology

By reducing heat loss, improving heat treatment efficiency, and facilitating tool removal by setting up a mold release structure, the problem of tool removal in existing devices is solved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222524616U_ABST
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Abstract

The utility model relates to the technical field of cutter heat treatment, and discloses cutter heat treatment complete equipment which comprises a first workbench, two sealing strips and a second workbench, two bottom plates are fixedly arranged at the upper end of the first workbench, a heating box is fixedly arranged at the upper ends of the two bottom plates, and fixing columns are fixedly arranged on the two sides of the heating box; l-shaped adjusting cavities are formed in the two sealing strips in a penetrating mode, the two fixing columns slide in the two L-shaped adjusting cavities correspondingly, and operating rods are fixedly arranged on one sides of the two sealing strips correspondingly. According to the tool heat treatment complete device, a sealing strip is moved through an operating rod, then the position of a fixing column in an L-shaped adjusting cavity is adjusted, gaps between the two sides of a heating box and the upper portion and the lower portion of a conveying belt are sealed, heat loss can be reduced, and the heat treatment efficiency is improved; and a demolding structure is arranged, so that the tool can be conveniently demolded after flattening is completed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tool heat treatment, and in particular relates to a tool heat treatment complete set device. Background Art

[0002] In the production process of knives, heat treatment is the most critical core technology, which directly affects the product quality of knives and scissors. Appropriate heat treatment can eliminate various defects caused by hot processing processes such as casting, forging, and welding, refine grains, eliminate segregation, reduce internal stress, and make the organization and performance of steel more uniform. The traditional heat treatment process of knife and scissors blanks mainly improves the hardness and toughness of steel, and cannot further process the flatness of the knife blank, thereby failing to further improve the quality of the knife.

[0003] The existing patent (publication number: CN206843541U) discloses a complete set of heat treatment equipment for cutting tools, including a heating system and a cooling system. The heating system transmits the cutting tool blank through a rotating wheel and a conveyor belt, and heats it in a heating box. During the heating process, ammonia is continuously filled into the heating box to drive away the oxygen in the device to ensure that the cutting tool blank is not oxidized. The hydrogen formed by the decomposition of ammonia by heat is burned in the exhaust gas combustion furnace. The heated cutting tool blank is cooled by the cooling system. During cooling, the cutting tool blank is placed between the upper mold and the lower mold. The cooling water cools the cutting tool blank through the water channels of the upper and lower molds. At the same time, the upper and lower molds press the cutting tool blank tightly to make the cutting tool blank smoother.

[0004] The above-mentioned comparative document points out that the device involved performs heat treatment on the knives and scissors, and the surfaces of the knives and scissors are smoother and have higher hardness. However, the device is not provided with a demolding structure. When the upper and lower molds are used to level the cutter, under the action of pressure, the cutter will be leveled and will also fit tightly with the lower mold. The lack of a demolding structure will make it difficult to remove the leveled cutter. Therefore, a set of cutter heat treatment equipment is proposed to solve the above-mentioned problem. Utility Model Content

[0005] In response to the shortcomings of the prior art, the present application provides a set of tool heat treatment equipment, which has the advantages of improved heating effect and convenient removal of the flattened tool from the mold. It solves the problem pointed out in the above-mentioned comparative document that the device is not provided with a demolding structure. When the upper and lower molds are used to level the tool, under the action of pressure, the tool will be leveled and will also fit tightly with the lower mold. The lack of a demolding structure will make it difficult to remove the flattened tool.

[0006] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a complete set of tool heat treatment equipment, comprising a first workbench, two seals and a second workbench, two base plates are fixedly provided on the upper end of the first workbench, heating boxes are fixedly provided on the upper ends of the two base plates, fixed columns are fixedly provided on both sides of the heating boxes, L-shaped adjustment cavities are penetrated through the insides of the two seals, the two fixed columns slide respectively in the insides of the two L-shaped adjustment cavities, and operating rods are fixedly provided on one side of the two seals.

[0007] Baffles are fixedly provided on both sides of the upper ends of the two base plates, two rotating rollers are rotatably provided between the two baffles, and the outer walls of the two rotating rollers are sleeved with conveyor belts, and a driven wheel is fixedly provided on the outer wall of one end of the rotating rollers extending out of the baffle, and a motor is fixedly provided on the upper end of one of the base plates through a fixed plate, and the output end of the motor extends out of the fixed plate and is fixedly sleeved with a driving wheel, and the outer walls of the driving wheel and the driven wheel are sleeved with belts.

[0008] Through the above scheme, the device is equipped with a fixed column, a seal, an L-shaped adjustment cavity and an operating rod. When the conveyor belt transports the tool to the bottom end of the heating box, the seal is moved by the operating rod to adjust the position of the fixed column in the L-shaped adjustment cavity, thereby sealing the gaps between the two sides of the heating box and the upper and lower parts of the conveyor belt, which can reduce heat loss and improve the efficiency of heat treatment.

[0009] Furthermore, a temperature adjustment knob is fixedly provided on one side of the heating box, and the temperature adjustment knob is electrically connected to the heating box.

[0010] Through the above scheme, the temperature control knob is used to adjust the temperature in the heating box.

[0011] Furthermore, a blocking piece is fixedly provided on one side of the two fixing columns.

[0012] Through the above solution, the blocking piece is used to prevent the seal from being separated from the fixing column.

[0013] Furthermore, a guide plate is fixedly disposed inside one end of the two baffles.

[0014] Through the above solution, the tool that has completed heat treatment flows directly to the second workbench through the guide plate under the action of the conveyor belt. The operator can directly put the tool into the lower mold for leveling, reducing the intermediate clamping steps and improving efficiency.

[0015] Furthermore, a first support frame is fixedly provided on the upper end of the second workbench, a first hydraulic push rod is fixedly provided on the lower end of the first support frame, and an upper mold is fixedly provided on the output end of the first hydraulic push rod.

[0016] Through the above solution, the output end of the first hydraulic ejector rod moves downward to drive the upper mold to move downward, thereby allowing the upper mold to level the tool in the mold cavity of the lower mold.

[0017] Furthermore, a lower mold is fixedly arranged at the bottom end of the second workbench, and a push plate is slidably arranged inside the mold cavity of the lower mold.

[0018] Through the above scheme, the tool after heat treatment is placed in the lower mold, and the push plate is used to push out the flattened tool.

[0019] Furthermore, the bottom end of the push plate is fixedly connected to the output end of the second hydraulic push rod, the bottom end of the second hydraulic push rod is fixedly connected to the second support frame, and one end of the second support frame is fixedly connected to the second workbench.

[0020] Through the above solution, the second hydraulic ejector is the driving structure of the demoulding structure.

[0021] Furthermore, legs are fixedly provided around the bottom ends of the first workbench and the second workbench.

[0022] Through the above solution, the legs support the first workbench and the second workbench and raise their heights, making it convenient for workers to operate.

[0023] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0024] The tool heat treatment complete set device is provided with a fixed column, a seal, an L-shaped adjustment cavity and an operating rod. When the conveyor belt conveys the tool to the bottom end of the heating box, the seal is moved by the operating rod, and then the position of the fixed column in the L-shaped adjustment cavity is adjusted, and then the gap between the two sides of the heating box and the upper and lower parts of the conveyor belt is sealed, which can reduce heat loss and improve the efficiency of heat treatment. By providing a second hydraulic ejector and a push plate, it is convenient to take out the tool. After the tool is leveled, the tool and the lower mold are closely fitted. By providing a demoulding structure, after the leveling is completed, the output end of the second hydraulic ejector rises, and then the push plate rises, so that the push plate pushes the tool out of the cavity of the lower mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the overall structure of a tool heat treatment device of the utility model;

[0026] Figure 2 It is a top view of a tool heat treatment complete set device of the utility model;

[0027] Figure 3 This is a schematic diagram of the closed structure of a tool heat treatment set of the utility model;

[0028] Figure 4The utility model is a schematic diagram of the ejection structure of a tool heat treatment complete set device.

[0029] Explanation of marks in the figure: 1. First workbench; 2. Bottom plate; 3. Baffle; 4. Rotating roller; 5. Conveyor belt; 6. Driven wheel; 7. Motor; 8. Driving wheel; 9. Belt; 10. Heating box; 11. Fixed column; 12. Baffle; 13. Seal; 14. L-shaped adjustment cavity; 15. Operating lever; 16. Temperature control knob; 17. Guide plate; 18. Second workbench; 19. First support frame; 20. First hydraulic push rod; 21. Upper mold; 22. Lower mold; 23. Push plate; 24. Second support frame; 25. Second hydraulic push rod; 26. Support leg. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0031] See also Figure 1 and Figure 3 A tool heat treatment set in this embodiment includes a first workbench 1, two seals 13 and a second workbench 18. Two base plates 2 are fixedly arranged on the upper end of the first workbench 1, and a heating box 10 is fixedly arranged on the upper ends of the two base plates 2. Fixed columns 11 are fixedly arranged on both sides of the heating box 10. L-shaped adjustment cavities 14 are penetrated inside the two seals 13. The two fixed columns 11 slide in the two L-shaped adjustment cavities 14 respectively, and an operating rod 15 is fixedly arranged on one side of the two seals 13.

[0032] See also Figure 1 and Figure 2 Baffles 3 are fixedly provided on both sides of the upper ends of the two bottom plates 2, two rotating rollers 4 are rotatably provided between the two baffles 3, and the outer walls of the two rotating rollers 4 are sleeved with conveyor belts 5. A driven wheel 6 is fixedly provided on the outer wall of one end of the rotating rollers 4 extending out of the baffle 3, and a motor 7 is fixedly provided on the upper end of one of the bottom plates 2 through a fixed plate, and the output end of the motor 7 extends out of the fixed plate and is fixedly sleeved with a driving wheel 8, and the outer walls of the driving wheel 8 and the driven wheel 6 are sleeved with belts 9.

[0033] See also Figure 1 , Figure 3 and Figure 4A temperature control knob 16 is fixedly provided on one side of the heating box 10, and the temperature control knob 16 is electrically connected to the heating box 10. A baffle 12 is fixedly provided on one side of the two fixed columns 11, and a guide plate 17 is fixedly provided inside one end of the two baffles 3. A first support frame 19 is fixedly provided on the upper end of the second workbench 18, and a first hydraulic push rod 20 is fixedly provided on the bottom end of the first support frame 19. An upper mold 21 is fixedly provided on the output end of the first hydraulic push rod 20, and a lower mold 22 is fixedly provided on the bottom end of the second workbench 18. A push plate 23 is slidably provided inside the mold cavity of the lower mold 22, and the bottom end of the push plate 23 is fixedly connected to the output end of the second hydraulic push rod 25, and the bottom end of the second hydraulic push rod 25 is fixedly connected to the second support frame 24, and one end of the second support frame 24 is fixedly connected to the second workbench 18, and legs 26 are fixedly provided around the bottom ends of the first workbench 1 and the second workbench 18.

[0034] In this embodiment, the device is provided with a fixed column 11, a seal 13, an L-shaped adjustment cavity 14 and an operating rod 15. When the conveyor belt 5 conveys the tool to the bottom end of the heating box 10, the seal 13 is moved by the operating rod 15, thereby adjusting the position of the fixed column 11 in the L-shaped adjustment cavity 14, thereby sealing the gaps between the two sides of the heating box 10 and the upper and lower parts of the conveyor belt 5, which can reduce heat loss and improve the efficiency of heat treatment. By providing a second hydraulic push rod 25 and a push plate 23, it is convenient to remove the tool. After the tool is leveled, the tool will fit tightly with the lower mold 22. By providing a demolding structure, after the leveling is completed, the output end of the second hydraulic push rod 25 rises, thereby causing the push plate 23 to rise, so that the push plate 23 pushes the tool out of the mold cavity of the lower mold 22.

[0035] The working principle of the above embodiment is:

[0036] When the device is in use, the heating temperature of the heating box 10 is adjusted by the temperature adjustment knob 16, the tool is placed on the conveyor belt 5, the motor 7 is started, the driving wheel 8 is rotated, and the belt 9 drives the driven wheel 6 to rotate, and the rotating roller 4 is rotated, and the conveyor belt 5 is rotated. The rotating conveyor belt 5 transports the upper tool to the bottom of the heating box 10 for heat treatment, and the motor 7 is turned off. After the treatment is completed, the motor 7 is started to make the conveyor belt 5 continue to rotate. When the tool is rotated to a corner away from the motor 7, it falls on the second workbench 18 through the guide plate 17. The staff clamps the tool and places it inside the lower mold 22, starts the first hydraulic push rod 20, and moves the upper mold 21 downward to level the tool. After leveling, the first hydraulic push rod 20 is controlled to reset, and the second hydraulic push rod 25 is started to drive the push plate 23 to move, so that the tool is demolded from the lower mold 22.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0038] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application.

Claims

1. A tool heat treatment device, comprising a first workbench (1), two seals (13) and a second workbench (18), characterized in that: Two bottom plates (2) are fixedly provided at the upper end of the first workbench (1), a heating box (10) is fixedly provided at the upper end of the two bottom plates (2), fixing columns (11) are fixedly provided on both sides of the heating box (10), an L-shaped adjustment cavity (14) is penetrated through the inside of the two seals (13), the two fixing columns (11) slide respectively in the inside of the two L-shaped adjustment cavities (14), and an operating rod (15) is fixedly provided on one side of the two seals (13); Baffles (3) are fixedly arranged on both sides of the upper ends of the two bottom plates (2), two rotating rollers (4) are rotatably arranged between the two baffles (3), and the outer walls of the two rotating rollers (4) are sleeved with a conveyor belt (5), and the outer wall of one end of one of the rotating rollers (4) extending out of the baffle (3) is fixedly provided with a driven wheel (6), and a motor (7) is fixedly arranged on the upper end of one of the bottom plates (2) through a fixed plate, and the output end of the motor (7) extends out of the fixed plate and is fixedly sleeved with a driving wheel (8), and the outer walls of the driving wheel (8) and the driven wheel (6) are sleeved with a belt (9).

2. A tool heat treatment device according to claim 1, characterized in that: A temperature adjustment knob (16) is fixedly provided on one side of the heating box (10), and the temperature adjustment knob (16) is electrically connected to the heating box (10).

3. The tool heat treatment device according to claim 1, characterized in that: A blocking sheet (12) is fixedly provided on one side of each of the two fixing columns (11).

4. The tool heat treatment device according to claim 1, characterized in that: A guide plate (17) is fixedly disposed inside one end of the two baffles (3).

5. The tool heat treatment device according to claim 1, characterized in that: A first support frame (19) is fixedly arranged at the upper end of the second workbench (18), a first hydraulic push rod (20) is fixedly arranged at the bottom end of the first support frame (19), and an upper mold (21) is fixedly arranged at the output end of the first hydraulic push rod (20).

6. The tool heat treatment device according to claim 1, characterized in that: A lower mold (22) is fixedly arranged at the bottom end of the second workbench (18), and a push plate (23) is slidably arranged inside the mold cavity of the lower mold (22).

7. A tool heat treatment device according to claim 6, characterized in that: The bottom end of the push plate (23) is fixedly connected to the output end of a second hydraulic push rod (25), the bottom end of the second hydraulic push rod (25) is fixedly connected to a second support frame (24), and one end of the second support frame (24) is fixedly connected to a second workbench (18).

8. The tool heat treatment device according to claim 1, characterized in that: Support legs (26) are fixedly arranged around the bottom ends of the first workbench (1) and the second workbench (18).

Citation Information

Patent Citations

  • Cutter thermal treatment integrated equipment

    CN206843541U