Heat treatment device for floor nails

By designing an automated heat treatment device, the problem of automatic feeding during the heat treatment of floor nails was solved, realizing continuous conveying and automatic feeding of floor nails, and improving heat treatment efficiency.

CN224119049UActive Publication Date: 2026-04-14南京采青五金制品有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing floor nail heat treatment equipment lacks automatic feeding function, resulting in a slow heat treatment process and reduced efficiency.

Method used

A heat treatment device comprising a base, a water tank, a ring-shaped mesh frame, a conveyor belt, a pusher plate, and a transmission assembly was designed to realize the automatic feeding and unloading of floor nails. The stepper motor is controlled by an electrical control box to adjust the speed, ensuring that the floor nails are continuously heat-treated in the ring-shaped mesh frame and automatically unloaded.

Benefits of technology

It enables automatic feeding and unloading of floor nails, improves the continuity and efficiency of heat treatment, simplifies the operation process, and enhances the overall heat treatment efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224119049U_ABST
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Abstract

The heat treatment device comprises a base, the top of the base is fixedly connected with a machining table and a water tank, the machining table is rotationally connected with a rotating roller, the outer surface of the rotating roller is fixedly connected with a plurality of annular screen frames, the annular screen frames are all provided with feeding grooves, and the feeding grooves are communicated with the water tank. The multiple annular screen frames are each provided with a first guide plate, and the water tank is located on one side of the machining table. Through the arrangement of the base, the water tank, the annular screen frames, the discharging plate, the conveying belt, the push plate, the belt pulley, the feeding groove and other structures, floor nails can be conveyed into the annular screen frames, enter the water tank for heat treatment in the rotating process of the annular screen frames, and are discharged out of the conveying belt after heat treatment is completed. And the discharging work is automatically conducted along with rotation of the annular screen frame, convenience and rapidness are achieved, automatic discharging work of the floor nails is achieved, and then the heat treatment efficiency of the floor nails is improved.
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Description

Technical Field

[0001] This utility model relates to the field of floor nail processing technology, and in particular to a heat treatment device for floor nails. Background Technology

[0002] Heat treatment refers to a metal thermal processing technology that uses heating, holding, and cooling methods to obtain the desired microstructure and properties of materials in a solid state. Floor nails are a type of metal part that requires heat treatment during processing. The heat treatment device mainly consists of heating wires and insulation materials. The heating wires are used to heat the wafer to complete the process, while the insulation materials serve to insulate the heat inside the heat treatment device from the outside, ensuring that the ambient temperature does not become too high. Therefore, the use of heat treatment devices for floor nails is becoming increasingly widespread.

[0003] Currently, most floor nail heat treatment processes lack automatic feeding functionality. As a result, floor nails often require manual placement into a frame using tools, followed by immersion in water before heat treatment can begin. After heat treatment, the frame and floor nails must be manually removed using tools for unloading, making the overall heat treatment process slow and reducing the efficiency of floor nail heat treatment.

[0004] Therefore, it is necessary to provide a heat treatment apparatus for floor nails to solve the above-mentioned technical problems. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the defects of the existing technology. This utility model proposes a heat treatment device for floor nails.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a heat treatment device for floor nails, comprising: a base, a processing table and a water tank fixedly connected to the top of the base, a rotating roller rotatably connected to the processing table, a plurality of annular mesh frames fixedly connected to the outer surface of the rotating roller, each of the plurality of annular mesh frames having a feeding groove, a guide plate being provided on each of the plurality of annular mesh frames, the water tank being located on one side of the processing table, a feeding plate being fixedly connected to one side of the water tank, a material conveying assembly and a transmission assembly being provided on the base, and the plurality of annular mesh frames being arranged in a circumferential array.

[0007] As a further description of the above technical solution:

[0008] An electrical control box is installed on the front of the processing table. The electrical control box is electrically connected to the stepper motor, so that the speed of the stepper motor can be adjusted through the electrical control box, thereby increasing the rotation speed of the ring frame and controlling the heat treatment time of the floor nail.

[0009] As a further description of the above technical solution:

[0010] A slot is cut through one side of the processing table, and the rotating roller is rotatably connected between the front and back sides of the inner wall of the slot.

[0011] As a further description of the above technical solution:

[0012] The top of the processing table is fixedly connected to two support frames, and a guide plate is fixedly connected between the opposite sides of the two support frames. The two support frames are arranged opposite to each other.

[0013] As a further description of the above technical solution:

[0014] The material conveying assembly includes two conveying rollers and a stepper motor. The two conveying rollers are rotatably connected between two opposing sides of two support frames. A conveyor belt is provided between the outer surfaces of the two conveying rollers. The stepper motor is fixedly installed on one side of one of the support frames, and the output end of the stepper motor is fixedly connected to one end of one of the conveying rollers.

[0015] As a further description of the above technical solution:

[0016] The conveyor belt is made of metal, and several push plates are fixedly connected to the conveyor belt, with the push plates arranged in a linear array.

[0017] As a further description of the above technical solution:

[0018] The transmission assembly includes two pulleys, one of which is fixedly connected to one end of the rotating roller, and the other pulley is fixedly connected to one end of one of the conveying rollers. An internal toothed belt is driven between the outer surfaces of the two pulleys.

[0019] As a further description of the above technical solution:

[0020] The water tank has an inlet pipe and a drain pipe fixedly connected to its front. The drain pipe is equipped with a solenoid valve. Through the inlet pipe, drain pipe and solenoid valve, clean water can be delivered into the water tank and the water to be replaced after use can be discharged.

[0021] 1. Compared with the prior art, the beneficial effects of this utility model include: by setting up a base, water tank, annular mesh frame, feeding plate, conveyor belt, push plate, pulley and feeding chute, etc., the floor nails can be transported into several annular mesh frames. During the rotation of the annular mesh frames, they enter the water tank for heat treatment. After the heat treatment is completed, the floor nails are automatically fed out as the annular mesh frames rotate, which is convenient and fast, realizes the automatic feeding of floor nails, and thus improves the heat treatment efficiency of floor nails.

[0022] 2. Compared with the prior art, the beneficial effects of this utility model include: by setting up structures such as an electric control box, guide plate II, stepper motor, conveyor belt, push plate and internal toothed belt, the floor nails to be heat-treated can be continuously conveyed, so that they continuously fall into the inside of the annular mesh frame and carry out heat treatment, realizing the continuity of floor nail feeding and further improving the heat treatment efficiency of floor nails. Attached Figure Description

[0023] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts. Wherein:

[0024] Figure 1 The schematic diagram shows a three-dimensional structural diagram of the overall structure according to one embodiment of the present invention.

[0025] Figure 2 The schematic diagram shows a push plate and a guide plate according to one embodiment of the present invention.

[0026] Figure 3 The schematic diagram shows a structural schematic of a pulley and slotted components according to one embodiment of the present invention.

[0027] Figure 4 The schematic diagram shows a structural schematic of a rotating roller and a feed trough according to one embodiment of the present invention.

[0028] Numbering on the map:

[0029] 1. Base; 2. Processing table; 3. Water tank; 4. Rotating roller; 5. Circular mesh frame; 6. Guide plate one; 7. Feeding plate; 8. Electrical control box; 9. Slotting; 10. Support frame; 11. Guide plate two; 12. Conveying roller; 13. Stepper motor; 14. Conveyor belt; 15. Push plate; 16. Pulley; 17. Internal toothed belt; 18. Water inlet pipe; 19. Drain pipe; 20. Solenoid valve; 21. Feed chute. Detailed Implementation

[0030] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0031] According to one embodiment of the present invention, in conjunction with Figure 1-4 A heat treatment device for floor nails is shown. It includes: a base 1, a processing table 2 and a water tank 3 fixedly connected to the top of the base 1, an electrical control box 8 on the front of the processing table 2, two support frames 10 fixedly connected to the top of the processing table 2, a guide plate 11 fixedly connected between opposite sides of the two support frames 10, a rotating roller 4 rotatably connected to the processing table 2, a slot 9 extending through one side of the processing table 2, the rotating roller 4 rotatably connected between the front and back sides of the inner wall of the slot 9, several annular mesh frames 5 fixedly connected to the outer surface of the rotating roller 4, each annular mesh frame 5 having a feeding groove 21, and each annular mesh frame 5 having a guide plate 6, the water tank 3 located on one side of the processing table 2, a discharge plate 7 fixedly connected to one side of the water tank 3, a water inlet pipe 18 and a drain pipe 19 fixedly connected to the front of the water tank 3, a solenoid valve 20 installed on the drain pipe 19, and a material conveying assembly and a transmission assembly installed on the base 1.

[0032] In this embodiment, the feeding assembly includes two conveying rollers 12 and a stepper motor 13. The two conveying rollers 12 are rotatably connected between opposite sides of two support frames 10. A conveyor belt 14 is provided between the outer surfaces of the two conveying rollers 12. The conveyor belt 14 is made of metal and has several push plates 15 fixedly connected to it. The stepper motor 13 is fixedly installed on one side of one of the support frames 10. The output end of the stepper motor 13 is fixedly connected to one end of one of the conveying rollers 12. Through the setting of the feeding assembly, the floor nails to be heat-treated can be continuously fed and fall continuously into the annular mesh frame 5 for heat treatment, thus realizing the continuity of floor nail feeding and further improving the heat treatment efficiency of the floor nails.

[0033] In this embodiment, the transmission assembly includes two pulleys 16. One pulley 16 is fixedly connected to one end of the rotating roller 4, and the other pulley 16 is fixedly connected to one end of one of the conveying rollers 12. An internal toothed belt 17 is connected between the outer surfaces of the two pulleys 16. By setting the transmission assembly, the annular mesh frame 5 can rotate synchronously during the rotation of the conveyor belt 14, so that the floor nails can be intermittently fed with the push plate 15.

[0034] Working principle: During operation, an appropriate amount of clean water is added to the water tank 3 through the water inlet pipe 18. Then, the stepper motor 13 is started through the electrical control box 8 and its speed is controlled, which drives one of the conveyor rollers 12 and one of the pulleys 16 to rotate. Under the action of the other conveyor roller 12 and the internal toothed belt 17, the conveyor belt 14 rotates, which drives the other pulley 16 and the rotating roller 4 to rotate synchronously. The rotating roller 4 drives several annular mesh frames 5 to rotate synchronously. Then, the floor nails to be heat-treated are intermittently placed on the conveyor belt 14 and conveyed to the rotating roller 4 under the action of the push plate 15. During the process of the floor nails being conveyed, they will be guided by the guide... Under the action of plate 21, the material falls intermittently into the corresponding annular mesh frame 5 through the feeding chute 21. As the annular mesh frame 5 rotates, the material enters the water tank 3 after water has been added. The water then heats the material. During the heat treatment process, the floor nails are constantly and slightly rotated as the annular mesh frame 5 rotates, adjusting their heat treatment position. This prevents the floor nails inside the annular mesh from not receiving a good heat treatment effect at the points where they abut against each other. After the floor nails have been heat-treated, they will be fed through the corresponding feeding chute 21 again when the feeding chute 21 is facing downwards, in conjunction with guide plate 16 and feeding plate 7, to complete the feeding process.

[0035] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. A heat treatment apparatus for floor nails, characterized in that, include: The base (1) is characterized in that: a processing table (2) and a water tank (3) are fixedly connected to the top of the base (1), a rotating roller (4) is rotatably connected to the processing table (2), a plurality of annular mesh frames (5) are fixedly connected to the outer surface of the rotating roller (4), a feeding groove (21) is opened on each of the plurality of annular mesh frames (5), a guide plate (6) is provided on each of the plurality of annular mesh frames (5), the water tank (3) is located on one side of the processing table (2), a feeding plate (7) is fixedly connected to one side of the water tank (3), and a material conveying assembly and a transmission assembly are provided on the base (1).

2. The heat treatment apparatus for floor nails according to claim 1, characterized in that, An electrical control box (8) is provided on the front of the processing table (2).

3. The heat treatment apparatus for floor nails according to claim 1, characterized in that, A slot (9) is provided through one side of the processing table (2), and the rotating roller (4) is rotatably connected between the front and back sides of the inner wall of the slot (9).

4. The heat treatment apparatus for floor nails according to claim 1, characterized in that, The top of the processing table (2) is fixedly connected to two support frames (10), and a guide plate (11) is fixedly connected between the two support frames (10) on opposite sides.

5. The heat treatment apparatus for floor nails according to claim 4, characterized in that, The material conveying assembly includes two conveying rollers (12) and a stepper motor (13). The two conveying rollers (12) are rotatably connected between opposite sides of two support frames (10). A conveyor belt (14) is provided between the outer surfaces of the two conveying rollers (12). The stepper motor (13) is fixedly installed on one side of one of the support frames (10). The output end of the stepper motor (13) is fixedly connected to one end of one of the conveying rollers (12).

6. The heat treatment apparatus for floor nails according to claim 5, characterized in that, The conveyor belt (14) is made of metal, and several push plates (15) are fixedly connected to the conveyor belt (14).

7. The heat treatment apparatus for floor nails according to claim 5, characterized in that, The transmission assembly includes two pulleys (16), one of which is fixedly connected to one end of the rotating roller (4), and the other pulley (16) is fixedly connected to one end of one of the conveying rollers (12). An internal toothed belt (17) is connected between the outer surfaces of the two pulleys (16).

8. The heat treatment apparatus for floor nails according to claim 1, characterized in that, The front of the water tank (3) is fixedly connected to an inlet pipe (18) and a drain pipe (19), and a solenoid valve (20) is installed on the drain pipe (19).