Distributing device for preventing deformation of titanium alloy bar in vacuum heat treatment process

Through the design of the removable U -shaped and V -shaped slot fabric devices, the problem of deformation during the vacuum heat treatment process of the titanium alloy rod is solved, and the level of the V -shaped groove board and the straight line of the rod.

CN222389868UActive Publication Date: 2025-01-24XIAN SHENGTAI METAL MATERIALS CO LTD
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Patent Information

Application Number
CN202420962110.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-01-24
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

Titanium and titanium alloy rods are prone to deformation during vacuum heat treatment. The existing V-type channel steel frame welding preparation is prone to thermal deformation, and the secondary leveling treatment cannot be performed, resulting in more easily deformation.

Method used

A distribution device including a frame, a support plate, a U-shaped groove plate and a V-shaped groove plate is designed. The V-shaped groove plate and the U-shaped groove plate are detachably connected through bolts and countersunk holes, allowing the V-shaped groove plate to be heated when heated. During the expansion and contraction process, it moves along the length direction of the U-shaped groove plate to prevent deformation.

Benefits of technology

Effectively avoid the thermal deformation generated by welding, prevent the V -grooping board from bending and deforming, and maximize the level of the V -shaped slot plate, so as to ensure that the titanium and titanium alloy rods are kept straight in the vacuum heat treatment process.

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Abstract

The utility model relates to the field of titanium and titanium alloy bar heat treatment, in particular to a material distribution device for preventing deformation of a titanium alloy bar in a vacuum heat treatment process, which comprises a frame provided with at least two bearing surfaces; the multiple sets of supporting plates are installed on the bearing face, and U-shaped groove plates are formed at the side ends of the supporting plates; titanium and titanium alloy bars are distributed in the V-shaped groove, thermal deformation generated by welding can be avoided through the V-shaped groove plate which is detachably installed on the U-shaped groove plate and the supporting plate, and therefore influences on distribution of the bars are avoided. The V-shaped groove plate can move in the length direction of the U-shaped groove plate in the thermal expansion and cold contraction process, edge bulging of the V-shaped groove plate is prevented, bending deformation is avoided, the flatness of the V-shaped groove plate is guaranteed to the maximum extent, and the straightness of a material can be guaranteed when the bar is subjected to vacuum heat treatment.
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Description

Technical Field

[0001] The utility model relates to the field of heat treatment of titanium and titanium alloy bars, in particular to a material distribution device for preventing titanium alloy bars from deforming during vacuum heat treatment. Background Art

[0002] Titanium and titanium alloys have the advantages of high specific strength, excellent corrosion resistance, good biocompatibility, etc., and are widely used in aviation, aerospace, shipbuilding, nuclear industry, petroleum, chemical industry, medical and other fields. The production of titanium and titanium alloy bars goes through smelting, forging, rolling, finishing and other processes. The long processing flow leads to large residual stress in the bars. At the same time, due to the relatively small elastic modulus of titanium and titanium alloys (100-120GPa), the bars are very easy to deform during machining and cannot meet the precision requirements of parts.

[0003] In order to eliminate the residual stress inside the material, traditional titanium and titanium alloy bars are often vacuum heat treated. In order to avoid deformation of the titanium and titanium alloy bars during vacuum heat treatment, a rack must be used for material distribution. The existing racks generally use V-shaped channel steel to facilitate the arrangement of the bars and not easily entangled. However, the current V-shaped grooves are all prepared by welding. The welding process itself is prone to thermal deformation, and the V-shaped grooves after welding cannot be leveled for a second time. The deformation of the V-shaped groove is more likely to cause deformation of the titanium and titanium alloy bars during vacuum heat treatment. Utility Model Content

[0004] The utility model aims to provide a material distribution device for preventing titanium alloy bars from deforming during vacuum heat treatment, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A material distribution device for preventing deformation of titanium alloy bars during vacuum heat treatment, comprising a frame, wherein the frame is formed with at least two receiving surfaces;

[0007] A plurality of support plates are mounted on the receiving surface, and the side ends of the support plates are formed with U-shaped groove plates;

[0008] The V-shaped groove plate is placed on the support plate and is detachably connected to the U-shaped groove plate.

[0009] The material distribution device for preventing deformation of titanium alloy bars during vacuum heat treatment as described above: a plurality of groups of rollers are installed at the bottom of the frame.

[0010] The material distribution device for preventing deformation of titanium alloy bars during vacuum heat treatment as described above: two sets of parallel front baffles are arranged at the ends of the frame along the length direction, and the front baffles are threadedly connected to the frame.

[0011] The material distribution device for preventing deformation of titanium alloy bars during vacuum heat treatment as described above: the support plate is arranged in a W-shaped structure, and two groups of V-shaped groove plates are installed on the support plate.

[0012] The material distribution device for preventing deformation of titanium alloy bars during vacuum heat treatment as described above: the V-shaped groove plate is composed of two inclined side plates, the two side plates are arranged at equal distances, and the side plates are detachably connected to the U-shaped groove plate.

[0013] The distribution device for preventing deformation of titanium alloy bars during vacuum heat treatment as described above: a strip through hole is formed on the U-shaped groove plate, a countersunk hole is formed on the side plate, and a bolt passes through the strip through hole and extends into the countersunk hole and is connected to the countersunk hole thread.

[0014] As described above, the material distribution device for preventing deformation of titanium alloy bars during vacuum heat treatment: the countersunk hole penetrates the side plate, and when the bolt is connected to the countersunk hole, the end of the bolt does not protrude from the countersunk hole.

[0015] The material distribution device for preventing deformation of titanium alloy bars during vacuum heat treatment as described above: at least one group of U-shaped groove plates are arranged on the support plate, and the side plate is connected to at least one group of U-shaped groove plates.

[0016] Compared with the prior art, the beneficial effects of the utility model are as follows: in the utility model, the titanium and titanium alloy bars are laid in the above-mentioned V-groove, and the V-groove plate that can be detachably installed with the U-groove plate and the support plate can avoid thermal deformation caused by welding, thereby avoiding affecting the laying of the bars, and the V-groove plate moves along the length direction of the U-groove plate during the thermal expansion and contraction process, preventing the V-groove plate from bulging and causing no bending deformation. The utility model maximizes the flatness of the V-groove plate, so that the straightness of the material can be guaranteed after the vacuum heat treatment of the bars. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 Schematic diagram of the structure of the feeding device to prevent the deformation of titanium alloy bars during vacuum heat treatment.

[0018] Figure 2 Schematic diagram of the structure of the side plates, support plates and connections in the distribution device to prevent deformation of titanium alloy bars during vacuum heat treatment.

[0019] In the figure: 1. roller; 2. front baffle; 3. upper lifting hole; 4. lower lifting hole; 5. support plate; 6. limit plate; 7. side plate; 8. U-shaped groove plate. DETAILED DESCRIPTION

[0020] Various exemplary embodiments, features and aspects of the present application will be described in detail below with reference to the accompanying drawings. The same reference numerals in the accompanying drawings represent elements with the same or similar functions. Although various aspects of the embodiments are shown in the accompanying drawings, the drawings are not necessarily drawn to scale unless otherwise specified.

[0021] The word “exemplary” is used exclusively herein to mean “serving as an example, example, or illustration.” Any embodiment described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other embodiments.

[0022] In addition, in order to better illustrate the present application, numerous specific details are provided in the specific embodiments below. It should be understood by those skilled in the art that the present application can also be implemented without certain specific details. In some examples, methods, means, and elements well known to those skilled in the art are not described in detail in order to highlight the subject matter of the present application.

[0023] See also Figures 1-2 In the embodiment of the utility model, a material distribution device for preventing deformation of titanium alloy bars during vacuum heat treatment comprises a frame 9, a support plate 5, a U-shaped groove plate 8, and a V-shaped groove plate

[0024] The details are as follows, including:

[0025] See also Figure 1 , Figure 2 , a frame 9, wherein the frame 9 is formed with at least two receiving surfaces;

[0026] A plurality of support plates 5 are mounted on the receiving surface, and a U-shaped groove plate 8 is formed at the side end of the support plate 5;

[0027] The V-shaped groove plate is placed on the support plate 5 and is detachably connected to the U-shaped groove plate 8 .

[0028] Among them, the frame 9 is composed of two groups of truss structures arranged in parallel, and the truss structure includes an upper truss and a lower truss. Multiple groups of support columns are connected between the upper truss and the lower truss. The two upper trusses are connected to form a receiving surface. The two upper trusses are installed with multiple groups of connecting columns, and support plates 5 are installed on the connecting columns. The upper truss and the lower truss are respectively installed with multiple groups of upper lifting holes 3 and lower lifting holes 4 to facilitate the rapid installation of the frame 9 and prevent the frame 9 from shaking and affecting the laying of the rods.

[0029] In detail, in this embodiment, the subject matter described in the utility model is adopted. When in use, titanium and titanium alloy bars are laid in the above-mentioned V-groove. The V-groove plate that can be detachably installed through the U-groove plate 8 and the support plate 5 can avoid thermal deformation caused by welding, thereby avoiding affecting the laying of the bars. The V-groove plate can move along the length direction of the U-groove plate 8 during thermal expansion and contraction, preventing the V-groove plate from bulging and causing no bending deformation. The utility model maximizes the flatness of the V-groove plate, so that the straightness of the material can be ensured after the vacuum heat treatment of the bar.

[0030] A limiting plate 6 is installed on the upper truss of the frame 9 .

[0031] A plurality of rollers 1 are mounted on the bottom of the frame 9 .

[0032] Two groups of parallel front baffles 2 are provided at the ends of the frame 9 along the length direction, and the front baffles 2 are threadedly connected to the frame 9 .

[0033] The support plate 5 is arranged in a W-shaped structure, and two groups of V-shaped groove plates are installed on the support plate 5 .

[0034] The V-shaped groove plate is composed of two inclined side plates 7, the two side plates 7 are arranged at an equal distance, and the side plates 7 are detachably connected to the U-shaped groove plate 8.

[0035] To elaborate, in order to prevent the side panel 7 from deforming and affecting the fabrication of the rod, screw connection is adopted to avoid thermal deformation caused by welding. If the side panel 7 is deformed during later use, it can be removed and repeatedly leveled, which can increase the service life of the side panel 7.

[0036] The U-shaped groove plate 8 is formed with a strip-shaped through hole, and the side plate 7 is formed with a countersunk hole. The bolts penetrate the strip-shaped through hole and extend into the countersunk hole and are threadedly connected with the countersunk hole.

[0037] The countersunk hole passes through the side plate 7 , and when the bolt is connected to the countersunk hole, the end of the bolt does not protrude from the countersunk hole.

[0038] The side plate 7 is connected to the support plate 5 via a U-shaped groove plate 8, which is directly welded to the bottom plate. Countersunk holes are punched on the side plate 7, and countersunk bolts are connected to the U-shaped groove plate 8 with nuts. A certain gap is set between the bolts and the U-shaped groove plate 8, so that the side plate 7 can move along the length direction during thermal expansion and contraction, preventing the side plate 7 from bulging and bending deformation, thereby ensuring the flatness of the V-shaped groove plate, so as to realize the laying of titanium and titanium alloy bars in the above-mentioned V-shaped groove, and the straightness of the bars can be ensured after vacuum heat treatment.

[0039] At least four groups of the U-shaped groove plates 8 are arranged on the support plate 5 , and the side plate 7 is connected to at least one group of the U-shaped groove plates 8 .

[0040] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0041] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A material distribution device for preventing titanium alloy bars from deforming during vacuum heat treatment, characterized in that: It comprises a frame (9), wherein the frame (9) is formed with at least two receiving surfaces; A plurality of groups of support plates (5) are mounted on the receiving surface, and the side ends of the support plates (5) are formed with U-shaped groove plates (8); The V-shaped groove plate is placed on the support plate (5) and is detachably connected to the U-shaped groove plate (8).

2. The material distribution device for preventing deformation of titanium alloy bars during vacuum heat treatment according to claim 1 is characterized in that: A plurality of groups of rollers (1) are installed at the bottom of the frame (9).

3. The material distribution device for preventing deformation of titanium alloy bars during vacuum heat treatment according to claim 1 is characterized in that: Two groups of parallel front baffles (2) are provided at the ends of the frame (9) along the length direction, and the front baffles (2) are threadedly connected to the frame (9).

4. The material distribution device for preventing titanium alloy bars from deforming during vacuum heat treatment according to claim 1 is characterized in that: The support plate (5) is arranged in a W-shaped structure, and two groups of V-shaped groove plates are installed on the support plate (5).

5. The material distribution device for preventing titanium alloy bars from deforming during vacuum heat treatment according to claim 1 is characterized in that: The V-shaped groove plate is composed of two inclined side plates (7), the two side plates (7) are arranged at an equal distance, and the side plates (7) are detachably connected to the U-shaped groove plate (8).

6. A material distribution device for preventing titanium alloy bars from deforming during vacuum heat treatment according to claim 5, characterized in that: The U-shaped groove plate (8) is formed with a strip-shaped through hole, and the side plate (7) is formed with a countersunk hole. The bolts penetrate the strip-shaped through hole and extend into the countersunk hole and are threadedly connected with the countersunk hole.

7. The material distribution device for preventing titanium alloy bars from deforming during vacuum heat treatment according to claim 6, characterized in that: The countersunk hole passes through the side plate (7), and when the bolt is connected to the countersunk hole, the end of the bolt does not protrude from the countersunk hole.

8. The material distribution device for preventing titanium alloy bars from deforming during vacuum heat treatment according to claim 5, characterized in that: At least four groups of U-shaped groove plates (8) are arranged on the support plate (5), and the side plate (7) is connected to at least one group of the U-shaped groove plates (8).