Transformer trunking structure
By designing a transformer wire groove structure containing insulating materials and heat dissipation components, the problem of damage and heat dissipation of the coil insulation layer is solved, and the safety and service life of the transformer are achieved.
Patent Information
- Application Number
- CN202420125036.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-18
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-01-18
AI Technical Summary
When used, existing transformer trough equipment is prone to damage to the coil insulation layer and short circuit, and the heat generated during the coil working is difficult to dissipate heat, resulting in aging and damage.
A transformer trunking structure is designed, including outer partitions, inner partitions, guide rods, slides, spring pieces and silicone grease of insulating materials. Through the cooperation of guide rods and slides, the coils are effectively fixed and insulated; The combination of silicone grease and shrapnel is used to improve the heat dissipation efficiency of the coil.
Effectively avoid the occurrence of short circuits of the coil and ensure the safety of the transformer; by improving the heat dissipation efficiency, the service life of the coil is extended, and the working life of the transformer is guaranteed.
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Figure CN222394676U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transformer wire trough equipment, in particular to a transformer wire trough structure. Background Art
[0002] In order to facilitate the slot winding operation of the coil on the transformer core, it is often necessary to install a transformer wire slot structure on the transformer core. The utility model patent with patent application number CN202020914014.5 discloses a new structure of a transformer wire slot. By setting a telescopic spring, the device can be effectively telescopically engaged and fixed. In daily use, the wires can be telescopically engaged according to the use requirements, thereby effectively improving the use efficiency of the device. By setting a second telescopic rod, the device can be effectively telescopically adjusted. In daily use, the device can be telescopically adjusted on both sides according to the use requirements, thereby effectively improving the use efficiency of the device. According to the technical solution disclosed by the utility model, when the existing transformer wire slot equipment is in use, on the one hand, when multi-layer winding operation is required, once the insulation layer of the coil is damaged, it is easy to cause the coil to short-circuit, which is not conducive to ensuring the working safety of the transformer. On the other hand, the coil is prone to generate a lot of heat during operation, which is easy to accelerate the aging of the coil or even cause damage, which is not conducive to ensuring the service life of the transformer.
[0003] Therefore, how to design a transformer cable trough structure has become our current problem to be solved. Utility Model Content
[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a transformer wire slot structure to solve the problems raised in the above-mentioned background technology. The utility model has a reasonable design and is relatively convenient to use, and is suitable for the installation and fixation of transformer coils.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a transformer wire trough structure, comprising a transformer core and a coil, a transformer wire trough assembly is installed on the top of the transformer core, the transformer wire trough assembly comprises an outer partition and an inner partition, a limit assembly is installed on the inner partition, the limit assembly comprises a slide groove and a guide rod, a locking assembly is installed on the outer partition, the locking assembly comprises a guide pin and a second spring piece, a heat dissipation assembly is installed on the outer side of the transformer core, the heat dissipation assembly comprises a first spring piece and silicone grease.
[0006] Furthermore, the outer partition and the inner partition are both welded to the outer side of the transformer core, and the inner partition is evenly distributed on the transformer core.
[0007] Furthermore, the outer partitions are respectively installed at the bottom and the top of the inner partition, and wire slots are formed between the outer partitions, the inner partitions and the transformer core, and the coils are wound on the inner sides of the wire slots.
[0008] Furthermore, the slide groove is opened on the inner side of the inner partition, the top end of the guide rod is clamped on the bottom of the coil, and the bottom end of the guide rod passes through the slide groove and is clamped on the top of the coil.
[0009] Furthermore, the silicone grease is installed on the inner side of the wire slot, and the silicone grease is wrapped on the outer side of the coil.
[0010] Furthermore, one end of the spring sheet 1 is welded to the top and bottom of the inner partition and the outer partition respectively, and the other end of the spring sheet 1 is clamped on the outer side of the coil.
[0011] Furthermore, a slot is provided on the inner side of the outer partition, one end of the guide pin is clamped on the inner side of the slot, and the other end of the guide pin passes through the slot and extends to the outer side of the coil.
[0012] Furthermore, one end of the second spring piece is welded to the inner wall of the slot, and the other end of the second spring piece is clamped on the outer side of one end of the guide pin.
[0013] Beneficial effects: 1. When the transformer wire slot structure is in use, when the first layer of coils are being wound, the guide rod can slide up and down on the inner side of the slide slot, so that the first layer of coils can pass over the guide rod and be wound on the outer side of the transformer core. When the second layer of coils are being wound, the two ends of the guide rod are limited to each other by the coils, so that a certain gap is generated between the coils, and silicone grease is wrapped on the outer side of the coils. The outer side of the coil is fixed by a spring sheet. The spring sheet, guide rod, outer partition and inner partition are all made of insulating materials, so that the coil can still maintain a good insulation effect after the insulating layer is damaged, avoiding the coil short circuit and ensuring the working safety of the transformer.
[0014] 2. When the transformer wire slot structure is in use, the heat generated by the coil during operation can be quickly transferred to the inner partition and the outer partition through the silicone grease. At the same time, a pair of springs are used to block the silicone grease to prevent the silicone grease from overflowing due to vibration, thereby ensuring that the silicone grease is in full contact with the coil. The inner and outer partitions are used to increase the heat dissipation area, thereby effectively improving the heat dissipation efficiency of the coil, reducing the working temperature of the coil, ensuring the working safety of the coil, and thus ensuring the working life of the transformer.
[0015] 3. The transformer wire trough structure is reasonably designed, efficient and convenient to use, and suitable for the installation and fixation of transformer coils. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1This is a schematic diagram of the structure of a transformer wire trough structure of the utility model;
[0017] Figure 2 This is a cross-sectional view of a transformer wire trough structure of the utility model;
[0018] Figure 3 It is a cross-sectional view of an outer partition of a transformer wire slot structure of the utility model;
[0019] In the figure: 1. transformer core; 2. outer partition; 3. inner partition; 4. coil; 5. slide groove; 6. guide rod; 7. spring piece 1; 8. silicone grease; 9. slot; 10. guide pin; 11. spring piece 2. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figures 1 to 3 The utility model provides a technical solution: a transformer wire slot structure, including a transformer core 1 and a coil 4, a transformer wire slot assembly is installed on the top of the transformer core 1, the transformer wire slot assembly includes an outer partition 2 and an inner partition 3, a limit assembly is installed on the inner partition 3, the limit assembly includes a slide 5 and a guide rod 6, a locking assembly is installed on the outer partition 2, the locking assembly includes a guide pin 10 and a spring piece 11, a heat dissipation assembly is installed on the outside of the transformer core 1, the heat dissipation assembly includes a spring piece 7 and silicone grease 8, the silicone grease 8 is installed on the inner side of the wire slot, and the silicone grease 8 is wrapped around the outside of the coil 4 On the other side, one end of the spring sheet 7 is welded to the top and bottom of the inner partition plate 3 and the outer partition plate 2 respectively, and the other end of the spring sheet 7 is stuck on the outer side of the coil 4. When in use, the heat generated by the coil 4 during operation can be quickly conducted to the inner partition plate 3 and the outer partition plate 2 through the silicone grease 8. At the same time, the spring sheet 7 is used to block the silicone grease 8 to prevent the silicone grease 8 from overflowing due to vibration, thereby ensuring that the silicone grease 8 is in full contact with the coil 4, and the inner partition plate 3 and the outer partition plate 2 are used to increase the heat dissipation area, thereby effectively improving the heat dissipation efficiency of the coil 4, reducing the working temperature of the coil 4, ensuring the working safety of the coil 4, and thus ensuring the working life of the transformer.
[0022] In this embodiment, the outer partition plate 2 and the inner partition plate 3 are welded to the outer side of the transformer core 1, the inner partition plate 3 is evenly distributed on the transformer core 1, the outer partition plate 2 is respectively installed at the bottom and the top of the inner partition plate 3, a wire slot is formed between the outer partition plate 2 and the inner partition plate 3 and the transformer core 1, the coil 4 is wound on the inner side of the wire slot, the slide groove 5 is opened on the inner side of the inner partition plate 3, the top end of the guide rod 6 is clamped at the bottom of the coil 4, the bottom end of the guide rod 6 passes through the slide groove 5 and is clamped at the top of the coil 4, a clamping groove 9 is opened on the inner side of the outer partition plate 2, one end of the guide pin 10 is clamped on the inner side of the clamping groove 9, the other end of the guide pin 10 passes through the clamping groove 9 and extends to the outer side of the coil 4, one end of the spring piece 11 is welded to the inner wall of the clamping groove 9, the spring piece The other end of the second 11 is stuck on the outer side of one end of the guide pin 10. When in use, when the first layer of coil 4 is being wound, the guide rod 6 can slide up and down on the inner side of the slide groove 5, so that the first layer of coil 4 can pass over the guide rod 6 and be wound on the outer side of the transformer core 1. When the second layer of coil 4 is being wound, the two ends of the guide rod 6 are limited to each other by the coil 4, so that a certain gap is generated between the coils 4, and the outer side of the coil 4 is wrapped with silicone grease 8. The outer side of the coil 8 is fixed by the spring sheet 7. The spring sheet 7, the guide rod 6, the outer partition 2 and the inner partition 3 are all made of insulating materials, so that the coil 4 can still maintain a good insulation effect after the insulating layer is damaged, avoiding the short circuit of the coil 4 and ensuring the working safety of the transformer.
[0023] When the transformer wire slot structure is in use, when the winding work of the first layer of coil 4 is being carried out, the guide rod 6 can slide up and down on the inner side of the slide groove 5, so that the first layer of coil 4 can pass over the guide rod 6 and be wound on the outer side of the transformer core 1. When the winding work of the second layer of coil 4 is being carried out, the two ends of the guide rod 6 are limited to each other by the coil 4, so that a certain gap is generated between the coils 4, and the outer side of the coil 4 is wrapped with silicone grease 8. The outer side of the coil 8 is fixed by a spring sheet 7. The spring sheet 7, the guide rod 6, the outer partition 2 and the inner partition 3 are all made of insulating materials, so that the coil 4 can be wound on the outer side of the transformer core 1. After the insulation layer is damaged, it can still maintain a good insulation effect, avoid the short circuit of the coil 4, and ensure the safety of the transformer. The heat generated by the coil 4 during operation can be quickly transferred to the inner partition 3 and the outer partition 2 through the silicone grease 8. At the same time, the spring 7 is used to block the silicone grease 8 to prevent the silicone grease 8 from overflowing due to vibration, thereby ensuring that the silicone grease 8 is in full contact with the coil 4. The inner partition 3 and the outer partition 2 are used to increase the heat dissipation area, thereby effectively improving the heat dissipation efficiency of the coil 4, reducing the working temperature of the coil 4, ensuring the working safety of the coil 4, and thus ensuring the working life of the transformer.
[0024] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A transformer slot structure, comprising a transformer core (1) and a coil (4), characterized in that: A transformer wire trough assembly is installed on the top of the transformer core (1), the transformer wire trough assembly comprises an outer partition (2) and an inner partition (3), a limit assembly is installed on the inner partition (3), the limit assembly comprises a slide groove (5) and a guide rod (6), a locking assembly is installed on the outer partition (2), the locking assembly comprises a guide pin (10) and a second spring piece (11), and a heat dissipation assembly is installed on the outer side of the transformer core (1), the heat dissipation assembly comprises a first spring piece (7) and silicone grease (8).
2. A transformer wire slot structure according to claim 1, characterized in that: The outer partition plate (2) and the inner partition plate (3) are both welded to the outer side of the transformer core (1), and the inner partition plate (3) is evenly distributed on the transformer core (1).
3. A transformer wire slot structure according to claim 2, characterized in that: The outer partition (2) is respectively installed at the bottom and the top of the inner partition (3); a wire slot is formed between the outer partition (2) and the inner partition (3) and the transformer core (1); and the coil (4) is wound on the inner side of the wire slot.
4. A transformer wire slot structure according to claim 3, characterized in that: The slide groove (5) is opened on the inner side of the inner partition plate (3), the top end of the guide rod (6) is clamped on the bottom of the coil (4), and the bottom end of the guide rod (6) passes through the slide groove (5) and is clamped on the top of the coil (4).
5. A transformer wire slot structure according to claim 4, characterized in that: The silicone grease (8) is installed on the inner side of the wire slot, and the silicone grease (8) is wrapped around the outer side of the coil (4).
6. A transformer wire slot structure according to claim 1, characterized in that: One end of the spring sheet (7) is welded to the top and bottom of the inner partition (3) and the outer partition (2), respectively, and the other end of the spring sheet (7) is clamped on the outer side of the coil (4).
7. A transformer wire slot structure according to claim 6, characterized in that: A slot (9) is provided on the inner side of the outer partition plate (2), one end of the guide pin (10) is clamped on the inner side of the slot (9), and the other end of the guide pin (10) passes through the slot (9) and extends to the outer side of the coil (4).
8. A transformer wire slot structure according to claim 7, characterized in that: One end of the second spring piece (11) is welded to the inner wall of the slot (9), and the other end of the second spring piece (11) is clamped on the outer side of one end of the guide pin (10).
Citation Information
Patent Citations
Novel structure of transformer trunking
CN211879195U