Self-feeding wire harness terminal crimping die

Through the designable positioning disk and rotating board, and using the drive mechanism and spring mechanism to realize the rapid adjustment and stable fixing of molds and support seats, solve the problem of bad coordination of molds and support seats in existing technologies, and improve the wire beam terminals. Pressure quality and efficiency.

CN222395230UActive Publication Date: 2025-01-24HENAN DEL AUTOMOBILE CIRCUIT CO LTD
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Patent Information

Application Number
CN202423033870.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-01-24
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

When changing molds and adjusting support seats, existing wire harness terminal crimping molds are likely to cause the positioning plate to detach from the positioning rod, resulting in poor fit between the mold and the support seat, affecting the crimping quality.

Method used

Design a self -delivery line beam -end pressing mold, using a rotatable positioning disk and rotating board to achieve rapid adjustment and stable fixation of the mold and support seat through the drive mechanism and spring mechanism to ensure the good cooperation of the mold and support seat.

Benefits of technology

It achieves rapid adjustment and stable fixation of the mold and support base, ensures efficient crimping of wire harness terminals, and improves crimping quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a self-feeding wire harness terminal crimping die, which belongs to the technical field of wire harness terminal crimping and comprises an operation table, a processing groove is arranged on the operation table, and the top of the processing groove is connected with a rotating component through a driving mechanism. The rotating assembly comprises an n-shaped supporting frame. The terminal crimping device has the beneficial effects that by arranging the supporting frame, the rotating shaft, the rhombic block, the first spring and the like, when terminals of different sizes and types are crimped, the mold is conveniently adjusted, the adjusted mold is more stable in use, and by arranging the storage groove, the rotating plate, the limiting groove and the supporting seat, the mold can be conveniently replaced, and the replacement efficiency of the mold is improved. According to the terminal crimping device, the supporting seat is rotated and exchanged, the terminal crimping device is used in cooperation with a mold, the terminal crimping effect is better in cooperation, the fixed frame, the electric push rod, the supporting plate, the stop lever and the like are arranged, the placed terminal material belt can be intermittently conveyed conveniently, and machining operation is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire harness terminal crimping, and more specifically, it relates to a self-feeding wire harness terminal crimping die. Background Art

[0002] An automotive wire harness is the network main body of an automotive circuit. Without a wire harness, there would be no automotive circuit. A wire harness refers to a component formed by crimping contact terminals (connectors) made of copper material onto wires and cables, and then externally molding an insulator or adding a metal housing, etc., and bundling the wire harness to form a component for connecting circuits;

[0003] During the processing of automotive wire harnesses, in order to facilitate the installation and use of wire harnesses, terminals need to be crimped at both ends of the wire harness, so a crimping die is required;

[0004] In the related art, a wire harness terminal crimping die, through a positioning disk arranged on one side of a mounting plate and a plurality of die bodies, in cooperation with a plurality of slidable positioning rods, can conveniently replace the die bodies by rotating the positioning disk, saving a certain amount of time and labor, and making the use efficiency of the wire harness terminal crimping die better;

[0005] The above-mentioned prior art solutions have the following defects: when replacing the die, the positioning disk where the die is located is only limited and fixed by the positioning rods. During the process of crimping the terminals, the positioning disk will be disengaged from the positioning rods, resulting in the inability of the die used for crimping to cooperate with the lower support base, leading to incomplete crimping of the terminals, and also resulting in poor cooperation between the lower support base and the replaced die after adjusting the die. Summary of the Utility Model

[0006] (1) Technical Problems to be Solved

[0007] Aiming at the deficiencies of the prior art, the purpose of the present utility model is to provide a self-feeding wire harness terminal crimping die, which has the characteristics of quickly adjusting the die according to different requirements and replacing the support base for different dies.

[0008] (2) Technical Solutions

[0009] To achieve the above purpose, the present utility model provides such a self-feeding wire harness terminal crimping die, including an operating table, a processing groove is opened on the operating table, and a rotating assembly is connected to the top of the processing groove through a driving mechanism;

[0010] The rotating assembly includes a "冂"-shaped support frame, a rotating shaft is rotatably connected to the support frame, a positioning disk is connected to the rotating shaft, the positioning disk is located inside the support frame, and a plurality of die bodies with different shapes are connected to the surface of the positioning disk;

[0011] A circular receiving groove is provided at the bottom of the processing groove, a rotatable circular rotating plate is provided in the receiving groove, a plurality of support seats of different shapes are connected to the top of the rotating plate, and the plurality of mold bodies are respectively matched with the plurality of support seats in a one-to-one correspondence;

[0012] The bottom of the processing groove is connected with a sliding frame, and the sliding frame is located at one side of the storage groove. A pushing component is arranged at one side of the processing groove, and the pushing component cooperates with the sliding frame.

[0013] When using a self-feeding wire harness terminal crimping mold of the present technical solution, a rotatable positioning plate is used to facilitate adjustment of the mold for crimping terminals of different sizes and types. After adjusting the mold, the support seat below is adjusted through a rotatable rotating plate to better cooperate with the terminal crimping operation.

[0014] Furthermore, one end of the rotating shaft is connected to a rotating frame, and the rotating frame is located on one side of the supporting frame. The other end of the rotating shaft is connected to a diamond block, and a diamond groove is provided on the other side of the supporting frame. The diamond block cooperates with the diamond groove, and the other side of the supporting frame is connected to a protective shell, and a first spring is arranged between the other side of the diamond block and the inner wall of the protective shell.

[0015] Furthermore, a terminal strip is placed in the sliding frame, an adjustment groove is opened on the top of the sliding frame, and the pushing assembly includes a fixed frame, which is connected to one side of the processing groove, and a "factory"-shaped support plate that can move left and right is arranged in the fixed frame, and a rotatable "L"-shaped baffle rod is arranged at the bottom of the support plate.

[0016] Furthermore, an electric push rod is connected to one side of the fixed frame, an output end of the electric push rod is connected to one side of the support plate, a fixed seat is connected to the bottom of the support plate, the baffle rod is rotatably connected to the fixed seat, a second spring is arranged between the top of the baffle rod and the support plate, a baffle block is connected to the bottom of the baffle rod, and the baffle block passes through an adjustment slot to cooperate with a terminal strip placed on the sliding frame.

[0017] Furthermore, four limiting blocks are connected to the surface of the rotating plate, and four limiting grooves are opened on the side of the receiving groove, and the four limiting blocks are matched with the four limiting grooves respectively.

[0018] Furthermore, a blowing nozzle is connected to one side of the processing groove, and the blowing nozzle and the supporting seat are in the same plane. A placement groove is opened on the back of the operating table, and a high-pressure air pump is connected to one side of the placement groove. The output end of the high-pressure air pump is connected to a ventilation pipe, and the ventilation pipe passes through the operating table and is connected to the blowing nozzle.

[0019] Furthermore, a clamping groove is provided on one side of the bottom of the processing groove, a storage box is placed in the clamping groove, and the storage box cooperates with the blowing nozzle.

[0020] Furthermore, a control module is connected to one side of the operating table, and the control module is electrically connected to the driving mechanism, the electric push rod and the high-pressure air pump through wires.

[0021] (3) Beneficial effects

[0022] In summary, the utility model has the following beneficial effects:

[0023] 1. By setting the support frame, rotating shaft, diamond block and first spring, it is convenient to adjust the mold when crimping terminals of different sizes and types. The adjusted mold is more stable when in use. By setting the storage slot, rotating plate, limit slot and support seat, it is convenient to rotate and replace the support seat for the replaced mold, and use it with the mold to achieve a better effect when crimping the terminal. By setting the fixed frame, electric push rod, support plate and stopper, it is convenient to intermittently transfer the placed terminal strips, which is convenient for processing operations;

[0024] 2. By setting up a blowing nozzle, a high-pressure air pump and a ventilation pipe, the support seat can be blown and cleaned when crimping the terminal to prevent debris from remaining on the support seat and affecting the crimping operation. By setting up a storage box, it is convenient to collect the cleaned debris and facilitate unified processing by the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the drawings required for describing the specific implementation or the prior art will be briefly introduced below. Obviously, the drawings described below are only one implementation of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0026] Figure 1 It is a structural schematic diagram of a three-dimensional cross-section of the utility model;

[0027] Figure 2 It is a structural schematic diagram of the utility model in front view section;

[0028] Figure 3 It is a three-dimensional structural schematic diagram of the utility model;

[0029] Figure 4 It is a structural schematic diagram of the second three-dimensional cross section of the utility model;

[0030] Figure 5 For this utility model Figure 1Schematic diagram of the structure of the rotating component;

[0031] Figure 6 This utility model Figure 1 Schematic diagram of the structure of the pushing component.

[0032] The reference signs in the drawings are:

[0033] 1. Operating table; 2. Processing groove; 3. Sliding frame; 4. Terminal strip; 5. Adjusting groove; 6. Driving mechanism; 7. Rotating component; 701. Support frame; 702. Rotating shaft; 703. Positioning disk; 704. Die body; 705. Rotating frame; 706. Rhombic block; 707. Rhombic groove; 708. Protective shell; 709. First spring; 8. Storage groove; 9. Rotating plate; 10. Limiting groove; 11. Limiting block; 12. Support seat; 13. Pushing component; 131. Fixed frame; 132. Support plate; 133. Electric push rod; 134. Fixed seat; 135. Stop rod; 136. Stop block; 137. Second spring; 14. Blowing nozzle; 15. Placing groove; 16. High-pressure air pump; 17. Ventilation pipe; 18. Clamping groove; 19. Storage box; 20. Control module. Detailed implementation manners

[0034] In order to make the technical means, creative features, achieved purposes and functions of this utility model easy to understand, the technical solutions in the detailed implementation manners of this utility model are clearly and completely described below to further elaborate this utility model. Obviously, the described detailed implementation manners are only part of the implementation manners of this utility model, rather than all the styles.

[0035] Embodiment 1:

[0036] Please refer to Figure 1 , Figure 5 and Figure 6 , this utility model provides a technical solution: a self-feeding wire harness terminal crimping die, including an operating table 1, a processing groove 2 is opened on the operating table 1, the top of the processing groove 2 is connected with a rotating component 7 through a driving mechanism 6, and the driving mechanism 6 is driven by a punching machine (the punching machine used in the driving structure is not shown in the figure);

[0037] The rotating component 7 includes a "冂"-shaped support frame 701, a rotating shaft 702 is rotatably connected to the support frame 701, a positioning disk 703 is connected to the rotating shaft 702, the positioning disk 703 is located inside the support frame 701, and a plurality of die bodies 704 with different shapes are connected to the surface of the positioning disk 703;

[0038] A circular receiving groove 8 is provided at the bottom of the processing groove 2, and a rotatable circular rotating plate 9 is provided in the receiving groove 8. A plurality of support seats 12 of different shapes are connected to the top of the rotating plate 9, and the plurality of mold bodies 704 are respectively matched with the plurality of support seats 12 in a one-to-one correspondence;

[0039] The bottom of the processing groove 2 is connected with a sliding frame 3 , and the sliding frame 3 is located at one side of the storage groove 8 . A pushing component 13 is provided at one side of the processing groove 2 , and the pushing component 13 cooperates with the sliding frame 3 .

[0040] Specifically, one end of the rotating shaft 702 is connected to a rotating frame 705, and the rotating frame 705 is located on one side of the supporting frame 701. The other end of the rotating shaft 702 is connected to a diamond block 706. A diamond groove 707 is provided on the other side of the supporting frame 701. The diamond block 706 cooperates with the diamond groove 707. The other side of the supporting frame 701 is connected to a protective shell 708. A first spring 709 is arranged between the other side of the diamond block 706 and the inner wall of the protective shell 708.

[0041] By adopting the above technical solution, the rotating shaft 702 is conveniently pushed through the rotating frame 705, the diamond block 706, and the diamond groove 707, thereby rotating the positioning plate 703 and adjusting the mold body 704. Due to the special shape design of the diamond block 706 and the diamond groove 707, when the diamond block 706 is fully embedded in the diamond groove 707, the mold body 704 below the positioning plate 703 is aligned with the support seat 12 below. Through the first spring 709, a thrust is applied to the diamond block 706 during crimping to prevent the diamond block 706 from moving out of the diamond groove 707, thereby causing the rotating shaft 702 to rotate.

[0042] Specifically, a terminal strip 4 is placed in the sliding frame 3, an adjustment slot 5 is provided at the top of the sliding frame 3, and the pushing assembly 13 includes a fixed frame 131, which is connected to one side of the processing slot 2, and a "factory"-shaped support plate 132 that can move left and right is provided in the fixed frame 131, and a rotatable "L"-shaped baffle 135 is provided at the bottom of the support plate 132, and an electric push rod 133 is connected to one side of the fixed frame 131, and an output end of the electric push rod 133 is connected to one side of the support plate 132, and a fixed seat 134 is connected to the bottom of the support plate 132, and the baffle 135 is rotatably connected to the fixed seat 134, and a second spring 137 is provided between the top of the baffle 135 and the support plate 132, and a baffle 136 is connected to the bottom of the baffle 135, and the baffle 136 passes through the adjustment slot 5 to cooperate with the terminal strip 4 placed on the sliding frame 3.

[0043] By adopting the above technical solution, the terminal strip 4 can be easily driven to move intermittently through the support plate 132, the stop rod 135, the electric push rod 133 and the stop block 136, so that it is convenient for the staff to put in the wire harness for crimping operation.

[0044] Embodiment 2:

[0045] Based on Example 1, please refer to Figure 2 , Figure 3 and Figure 4 .

[0046] Specifically, four limit blocks 11 are connected to the surface of the rotating plate 9, four limit grooves 10 are opened on the side of the storage groove 8, and the four limit blocks 11 are respectively matched with the four limit grooves 10. A blowing nozzle 14 is connected to one side of the processing groove 2, and the blowing nozzle 14 and the supporting seat 12 are in the same plane. A placement groove 15 is opened on the back of the operating table 1, and a high-pressure air pump 16 is connected to one side of the placement groove 15. The output end of the high-pressure air pump 16 is connected to a ventilation pipe 17, and the ventilation pipe 17 passes through the operating table 1 and is connected to the blowing nozzle 14.

[0047] By adopting the above technical solution, the rotating plate 9 is limited by the limit block 11 and the limit groove 10 after the support seat 12 is adjusted to prevent the support seat 12 from moving during crimping. The support seat 12 is blown and cleaned after crimping by the blowing nozzle 14, the high-pressure air pump 16 and the ventilation pipe 17 to avoid residual debris during the terminal crimping, which will affect the next terminal crimping operation.

[0048] Specifically, a snap-in groove 18 is opened on one side of the bottom of the processing groove 2, and a storage box 19 is placed in the snap-in groove 18. The storage box 19 cooperates with the blowing nozzle 14. A control module 20 is connected to one side of the operating table 1. The control module 20 is electrically connected to the driving mechanism 6, the electric push rod 133 and the high-pressure air pump 16 through wires.

[0049] By adopting the above technical solution, the blown debris can be conveniently collected through the storage box 19, so that the staff can handle it in a unified manner.

[0050] The working principle of the utility model is as follows: when in use, the staff puts the terminal strip 4 used for the wiring harness into the sliding frame 3, pushes the stopper 136, and inserts the stopper 136 between the first terminal and the second terminal on one side of the terminal strip 4. The staff pushes the rotating frame 705 to make the rotating frame 705 push the rotating shaft 702, so that the rotating disk moves in the support frame 701, so that the diamond block 706 at one end of the rotating shaft 702 moves out of the diamond groove 707, squeezes the first spring 709, and causes the first spring 709 to undergo elastic deformation. At this time, when the diamond groove 707 no longer limits the diamond block 706, the staff can twist the rotating frame 705 to make the rotating shaft 702 rotate on the support frame 701, and drive the positioning disk 703 to rotate through the rotating shaft 702, so that the crimping mold body 704 to be used can be moved to the bottom of the positioning disk 703 according to the crimping requirements;

[0051] Then, the rotating frame 705 is loosened, so that the diamond block 706 enters the diamond groove 707 for limiting due to the push of the spring. Due to the special shape of the diamond block 706 and the diamond groove 707, it can be ensured that when the mold body 704 below is not completely aligned with the support seat 12 below, the diamond block 706 cannot enter the diamond groove 707 for limiting. After the diamond block 706 enters the diamond groove 707, due to the thrust of the first spring 709, the diamond block 706 is pushed to avoid the diamond block 706 from moving out of the diamond groove 707 when the mold body 704 is in use, thereby ensuring the stability of the mold body 704 during crimping.

[0052] After the mold body 704 is adjusted, the staff can take out the rotating plate 9 from the receiving groove 8, select the support seat 12 that can match the upper mold body 704, align it with the upper mold body 704, and place the rotating plate 9 in the receiving groove 8. The four limit blocks 11 on the rotating plate 9 fall into the limit groove 10 at the same time to limit the rotating plate 9, ensuring that the support seat 12 is below the support seat 12, and cooperate with the mold body 704 for crimping operation to prevent the rotating plate 9 from rotating in the receiving groove 8 during crimping.

[0053] After the mold body 704 and the support seat 12 are adjusted, the control module 20 is powered by an external power supply, and the control module 20 controls the electric push rod 133 to shorten, driving the support plate 132 to move to the side away from the mold body 704, driving the blocking rod 135 to move, and at this time, the block 136 below the blocking rod 135 is blocked by the terminal on the terminal strip 4, driving the blocking rod 135 to rotate on the fixed seat 134, squeezing the second spring 137 to rotate the block 136 upward until the terminal can no longer block the block 136. After the block 136 crosses over a terminal, the block 136 is not blocked, and the second spring 137 pushes the blocking rod 135 to reset the block 136 below the blocking rod 135.

[0054] The electric push rod 133 is then extended, and the blocking terminal is blocked, driving the blocking rod 135 to rotate in the opposite direction on the fixed seat 134. This is because one side of the blocking rod 135 is in contact with the support plate 132 and cannot push the support plate 132. The blocking rod 135 and the support plate 132 are equivalent to a whole, so that the blocking block 136 under the blocking rod 135 cannot rotate. When the electric push rod 133 continues to extend, the terminal limit on the terminal strip 4 is used to push the terminal strip 4 through the blocking block 136, so that the terminal strip 4 moves to the position of the mold body 704, so that the terminals on the terminal strip 4 move to the top of the support seat 12. At this time, the support plate 132 also moves to the other side of the fixed frame 131 and stops moving.

[0055] When the terminal moves to the top of the support seat 12, the staff puts the wire harness at the crimping position of the terminal, controls the driving mechanism 6 to work through the control module 20, drives the rotating assembly 7 to descend, and the mold body 704 below descends to cooperate with the support seat 12 to crimp the terminal on the wire harness. After the crimping is completed, the electric push rod 133 repeats the above steps again, drives the subsequent terminal to move to the top of the support seat 12, and then puts in a new wire harness, so as to continue the crimping operation on the terminal;

[0056] After crimping, the control module 20 controls the high-pressure air pump 16 to operate, the high-pressure air pump 16 draws air and compresses it, and puts the compressed air into the ventilation pipe 17, and sprays it out from the blowing nozzle 14 through the ventilation pipe 17, so as to blow and clean the used support seat 12, and blow away the debris remaining after the terminal crimping to avoid it remaining on the support seat 12 and affecting the subsequent crimping. The debris is moved to the top of the storage box 19 by blowing and falls into the storage box 19, which is convenient for the staff to handle it uniformly.

[0057] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A self-feeding wire harness terminal crimping die, comprising an operating table (1), characterized in that: A processing groove (2) is formed in the operation table (1), and a rotating assembly (7) is connected to the top of the processing groove (2) through a driving mechanism (6); The rotating assembly (7) includes a "冂"-shaped support frame (701), a rotating shaft (702) is rotatably connected to the support frame (701), a positioning disk (703) is connected to the rotating shaft (702), the positioning disk (703) is located inside the support frame (701), and a plurality of mold bodies (704) with different shapes are connected to the surface of the positioning disk (703); A circular storage groove (8) is formed at the bottom of the processing groove (2), a rotatable circular rotating plate (9) is arranged in the storage groove (8), a plurality of support seats (12) with different shapes are connected to the top of the rotating plate (9), and the plurality of mold bodies (704) are respectively in one-to-one correspondence and cooperation with the plurality of support seats (12); A sliding frame (3) is connected to the bottom of the processing groove (2), the sliding frame (3) is located on one side of the storage groove (8), a pushing assembly (13) is arranged on one side of the processing groove (2), and the pushing assembly (13) is matched with the sliding frame (3).

2. A self-feeding wire harness terminal crimping die according to claim 1, characterized in that: One end of the rotating shaft (702) is connected to a rotating frame (705), the rotating frame (705) is located on one side of the support frame (701), the other end of the rotating shaft (702) is connected to a diamond-shaped block (706), a diamond-shaped groove (707) is formed on the other side of the support frame (701), the diamond-shaped block (706) is matched with the diamond-shaped groove (707), a protective shell (708) is connected to the other side of the support frame (701), and a first spring (709) is arranged between the other side of the diamond-shaped block (706) and the inner wall of the protective shell (708).

3. A self-feeding wire harness terminal crimping die according to claim 1, characterized in that: A terminal strip (4) is placed in the sliding frame (3), an adjustment groove (5) is formed at the top of the sliding frame (3), the pushing assembly (13) includes a fixed frame (131), the fixed frame (131) is connected to one side of the processing groove (2), a "厂"-shaped support plate (132) capable of moving left and right is arranged in the fixed frame (131), and an L-shaped stop lever (135) capable of rotating is arranged at the bottom of the support plate (132).

4. A self-feeding wire harness terminal crimping die according to claim 3, characterized in that: An electric push rod (133) is connected to one side of the fixed frame (131), the output end of the electric push rod (133) is connected to one side of the support plate (132), a fixed seat (134) is connected to the bottom of the support plate (132), the stop lever (135) is rotatably connected to the fixed seat (134), a second spring (137) is arranged between the top of the stop lever (135) and the support plate (132), a stop block (136) is connected to the bottom of the stop lever (135), and the stop block (136) passes through the adjustment groove (5) and cooperates with the terminal strip (4) placed on the sliding frame (3).

5. The self-feeding wire harness terminal crimping die according to claim 1, characterized in that: Four limiting blocks (11) are connected to the surface of the rotating plate (9), four limiting grooves (10) are formed on the side surface of the storage groove (8), and the four limiting blocks (11) are respectively matched with the four limiting grooves (10).

6. A self-feeding wire harness terminal crimping die according to claim 4, characterized in that: A blowing nozzle (14) is connected to one side of the processing tank (2), and the blowing nozzle (14) and the support seat (12) are located in the same plane. A placement slot (15) is provided on the back of the operating table (1), and a high-pressure air pump (16) is connected to one side of the placement slot (15). The output end of the high-pressure air pump (16) is connected to a ventilation pipe (17), and the ventilation pipe (17) passes through the operating table (1) and is connected to the blowing nozzle (14).

7. A self-feeding wire harness terminal crimping die according to claim 6, characterized in that: A clamping groove (18) is provided on one side of the bottom of the processing groove (2), a storage box (19) is placed in the clamping groove (18), and the storage box (19) cooperates with the blowing nozzle (14).

8. The self-feeding wire harness terminal crimping die according to claim 6, characterized in that: A control module (20) is connected to one side of the operating table (1), and the control module (20) is electrically connected to the drive mechanism (6), the electric push rod (133) and the high-pressure air pump (16) respectively through wires.