Deep processing system for rice bran meal
Through the design of the deep processing system of rice bran meal, including crushing, mixing, and paralyzing parts, the problem of different particles after the processing of rice bran meal is different, and the uniformity of feed particles and the effect of facilitating transportation are achieved.
Patent Information
- Application Number
- CN202421034311.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-14
AI Technical Summary
After the processing is completed, the existing rice bran meal is directly mixed into feed, resulting in inconvenient transportation and storage, and the uniformity of particles, which is not conducive to poultry pecking.
A deep processing system of rice bran meal is designed, including crushed parts, mixture parts and crowded parts. The crushed parts are used for crushing raw materials. The mixing parts are used to mix mixed with water. The crowded parts are cut into grains through the cooperation of the crowding tank and the crowded plate.
Through the processing of this system, the granules of rice bran meal feed can be uniform, which is convenient for poultry to peck. At the same time, it is convenient for personnel to dry and transport, and improve the efficiency of the use of rice bran meal.
Smart Images
Figure CN222396925U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rice bran meal processing, in particular to a rice bran meal deep processing system. Background Art
[0002] Rice bran meal is made up of the outer husk and residue of rice bran. Rice bran is the outer husk removed when rice is processed and is usually used as a feed ingredient or biomass energy.
[0003] After the existing rice bran meal is processed, it is often directly mixed with water to make feed for use. Although this method is simple and convenient, it is not convenient for transportation and storage. At the same time, the uniformity of the rice bran meal particles after mixing with water is uneven, which is not conducive to poultry pecking. Therefore, a rice bran meal processing device is urgently needed to solve the above problems.
[0004] In summary, it is necessary to invent a rice bran meal deep processing system. Utility Model Content
[0005] To this end, the utility model provides a rice bran meal deep processing system to solve the problem that although this method is simple and convenient, it is inconvenient for transportation and storage, and the uniformity of rice bran meal particles after mixing with water is uneven, which is not conducive to poultry pecking.
[0006] In order to achieve the above-mentioned object, the utility model provides the following technical solutions: a rice bran meal deep processing system, comprising a shell, the top end of the outer wall of the shell is connected to a crushing component for crushing the rice bran meal, and a deep processing component is arranged inside the shell and below the crushing component;
[0007] The deep processing component comprises a material mixing component and a material extruding component. The material mixing component is fixed to the upper end of the inner wall of the shell and is connected to the crushing component. The material extruding component is arranged inside the shell and is located directly below the material mixing component.
[0008] Preferably, the crushing component includes a crushing box, which is installed on the top of the outer wall of the shell, and a first crushing roller for crushing the raw material is installed on the upper end of the inner wall of the crushing box, and a second crushing roller for second crushing is arranged on the inner wall of the crushing box and below the first crushing roller.
[0009] Preferably, the mixing component includes a mixing box, both sides of the outer wall of the mixing box are fixedly connected to the upper parts of the inner wall of the shell through support rods, a driving motor is installed at the top of the outer wall of the mixing box through a groove, and the output shaft of the driving motor passes through the top of the inner wall of the mixing box and is fixed with a stirring rod.
[0010] Preferably, a spiral blade is fixed on the outer wall of the output shaft and located below the stirring rod, and material guiding blocks are fixed on both sides of the inner wall of the mixing box and at positions corresponding to the spiral blades. A material discharge pipe is fixedly connected below the bottom end of the inner wall of the mixing box, and a solenoid valve is fixed on the inner wall of the material discharge pipe.
[0011] Preferably, the extrusion component comprises an extrusion tank, which is arranged below the feed pipe, and mounting blocks are fixed on both sides of the inner wall of the shell and at positions corresponding to the two ends of the extrusion tank.
[0012] Preferably, both sides of the outer wall of the squeezing tank are slidably connected with the mounting plug blocks by providing slots, and support blocks for supporting the bottom end of the squeezing tank are also provided on both sides of the inner wall of the shell and below the squeezing tank.
[0013] Preferably, a mesh extrusion plate is provided at the bottom end of the outer wall of the extrusion tank, and a cutting motor is installed below the center of the bottom end of the mesh extrusion plate. Both ends of the cutting motor are fixed to the inner wall side ends of the shell through fixing rods, and a cutting knife is fixed to the top output shaft a of the cutting motor, and the cutting knife rotates below the bottom end of the outer wall of the mesh extrusion plate.
[0014] Preferably, an extrusion disk is slidably connected above the top of the inner wall of the extrusion tank, hydraulic rods are fixed on both sides of the top of the outer wall of the extrusion disk, the upper end of the hydraulic rod is fixed to the bottom end of the outer wall of the mixing box, and discharge ports are opened at the upper and lower ends of the outer wall of the extrusion disk and at positions corresponding to the discharge pipe.
[0015] Preferably, a sealing disk is provided at the upper end of the inner wall of the discharge port, and a storage groove is opened at the side end of the inner wall of the discharge port at a position corresponding to the sealing disk, and a telescopic rod is fixed to the inner wall of the storage groove, and the opposite end of the telescopic rod is fixed to the two ends of the outer wall of the sealing disk.
[0016] Preferably, a material storage box is installed at the bottom end of the inner wall of the shell and below the extrusion tank, and positioning bolts for fixing the material storage box are threadedly connected on both sides of the outer wall of the shell.
[0017] The beneficial effects of the utility model are:
[0018] In the utility model, the raw material is firstly crushed and ground by the provided crushing box to avoid the raw material from caking or large particles, and then the raw material and water are mixed into mud by the mixing box, and finally the raw material is cut into particles by the cooperation of the extrusion tank and the extrusion plate. The above-mentioned method can ensure that the rice bran meal feed particles are evenly stored, which is convenient for poultry to peck and also convenient for personnel to dry and transport the rice bran meal feed, so that it is convenient for personnel to utilize the rice bran meal. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the external structure of the utility model in the front view direction;
[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model in the front view direction;
[0021] Figure 3 It is a partial cross-sectional structural schematic diagram of the mixing box in the utility model in the front view direction;
[0022] Figure 4 It is a partial cross-sectional structural schematic diagram of the extrusion disc in the utility model in the front view direction;
[0023] Figure 5 It is a schematic diagram of the three-dimensional structure of the extrusion disk in the utility model when viewed from above.
[0024] In the figure: 100, shell; 200, crushing box; 210, first crushing roller; 220, second crushing roller; 230, mixing box; 231, driving motor; 232, stirring rod; 233, spiral blade; 240, feeding pipe; 300, extrusion tank; 310, mounting plug; 320, hydraulic rod; 321, extrusion disk; 322, sealing disk; 323, telescopic rod; 330, cutting motor; 331, cutting knife; 400, storage box; 410, positioning bolt. DETAILED DESCRIPTION
[0025] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0026] See attached Figure 1-5 The utility model provides a rice bran meal deep processing system, including a shell 100, the outer wall top end of the shell 100 is connected to a crushing component for crushing the rice bran meal, the crushing component is provided to crush the added rice bran meal and other raw materials to avoid agglomeration before mixing, the crushing component includes a crushing box 200, the crushing box 200 is installed at the outer wall top end of the shell 100, the inner wall upper end of the crushing box 200 is installed with a first crushing roller 210 for crushing the raw materials, the inner wall of the crushing box 200 and the lower end of the first crushing roller 210 are provided. A second crushing roller 220 for the second crushing is arranged on the side, and a motor for driving the first crushing roller 210 and the second crushing roller 220 is arranged on the rear side of the outer wall of the crushing box 200, so that the motor can drive the first crushing roller 210 and the second crushing roller 220 to rotate, and the first crushing roller 210 and the second crushing roller 220 can crush the raw materials added into the crushing box 200 when rotating, and the gap between the second crushing rollers 220 is smaller than the gap between the first crushing rollers 210, so as to achieve the effect of two-stage crushing;
[0027] A deep processing component is arranged inside the shell 100 and below the crushing component. The deep processing component includes a mixing component and an extruding component. The mixing component is fixed to the upper end of the inner wall of the shell 100 and is connected to the crushing component. The mixing component is arranged to mix the raw materials with water. The mixing component includes a mixing box 230. Both sides of the outer wall of the mixing box 230 are fixedly connected to the upper parts of both sides of the inner wall of the shell 100 through support rods. A driving motor 231 is installed at the top of the outer wall of the mixing box 230 through an embedding groove. The output shaft of the driving motor 231 passes through the top of the inner wall of the mixing box 230 and is fixed with a stirring rod 232. Specifically, the driving motor 231 can drive the stirring after being energized. The mixing rod 232 is used for mixing, so that the mixing rod 232 can mix the raw materials and water. A spiral blade 233 is fixed to the outer wall of the output shaft and located below the mixing rod 232. Guide blocks for guiding materials are fixed on both sides of the inner wall of the mixing box 230 and at positions corresponding to the spiral blades 233. The guide blocks are provided to collect the devices, and the spiral blades 233 are provided to extrude the materials along the guide blocks to the bottom when feeding. A feed pipe 240 is fixedly connected below the bottom end of the inner wall of the mixing box 230, and a solenoid valve is fixed to the inner wall of the feed pipe 240. The feed pipe 240 is provided to transport the mixed raw materials to the extrusion tank 300.
[0028] The material extrusion component is arranged inside the shell 100 and is located directly below the material mixing component. The material extrusion component includes a material extrusion tank 300, which is arranged below the feeding tube 240. Mounting plugs 310 are fixed on both sides of the inner wall of the shell 100 and at positions corresponding to the two ends of the material extrusion tank 300. Both sides of the outer wall of the material extrusion tank 300 are slidably connected with the mounting plugs 310 by providing card slots. Support blocks for supporting the bottom end of the material extrusion tank 300 are also arranged on both sides of the inner wall of the shell 100 and below the material extrusion tank 300. The mounting plugs 310 and the card slots are provided to facilitate personnel to fix the material extrusion tank 300 and also to facilitate personnel to pull out the material extrusion tank 300 for cleaning. The supporting blocks are provided to support the bottom end of the material extrusion tank 300 to ensure the stability of the material extrusion tank 300 during extrusion.
[0029] The bottom end of the outer wall of the extrusion tank 300 is provided with a mesh extrusion plate, and a cutting motor 330 is installed below the center of the bottom end of the mesh extrusion plate. The two ends of the cutting motor 330 are fixed to the inner wall side ends of the shell 100 through fixing rods, and a cutting knife 331 is fixed to the top output shaft a of the cutting motor 330. The cutting knife 331 rotates below the bottom end of the outer wall of the mesh extrusion plate. The cutting motor 330 can drive the cutting knife 331 to rotate after being energized, so that the cutting knife 331 can cut the raw material extruded by the extrusion tank 300 into particles. The extrusion plate 321 is dynamically connected to the material extrusion plate 321. Both sides of the top of the outer wall of the extrusion plate 321 are fixed with hydraulic rods 320. The hydraulic rods 320 are provided to control the extrusion plate 321 to move up and down, so that the raw materials transported to the extrusion tank 300 can be extruded. The upper end of the hydraulic rod 320 is fixed to the bottom end of the outer wall of the mixing box 230. Discharge ports are provided at the upper and lower ends of the outer wall of the extrusion plate 321 and at positions corresponding to the feed discharge pipe 240. The upper end of the inner wall of the discharge port is provided with a sealing plate 322 for sealing. The side ends of the inner wall of the discharge port are provided with storage grooves at positions corresponding to the sealing plate 322. The inner wall of the storage groove is fixed with a telescopic rod 323, and the opposite end of the telescopic rod 323 is fixed to the two ends of the outer wall of the sealing disk 322. Specifically, when it is necessary to transport raw materials to the extrusion tank 300, the telescopic rod 323 can be retracted so that the sealing disk 322 can be recovered into the storage groove, thereby exposing the discharge port. Then the feed pipe 240 will inject the raw materials into the extrusion tank 300 through the discharge port to avoid the extrusion disk 321 from hindering the addition of raw materials. At the same time, a conical guide block is provided at the bottom end of the inner wall of the extrusion tank 300 at a position corresponding to the discharge port. A material storage box 400 is installed at the bottom end of the inner wall of the shell 100 and below the extrusion tank 300. Positioning bolts 410 for fixing the material storage box 400 are threadedly connected on both sides of the outer wall of the shell 100. The material storage box 400 is provided for storing cut raw materials, and the positioning bolts 410 are provided for fixing the position of the material storage box 400 when the material storage box 400 is gathered. The front end of the outer wall of the shell 100 is connected with a cabinet door at the corresponding position of the extrusion tank 300 and the material storage box 400 to facilitate personnel to clean the extrusion tank 300 and the material storage box 400.
[0030] The use process of the utility model is as follows: personnel can transport rice bran meal and other raw materials produced by processing rice bran into the crushing box 200 through the elevator, and drive the first crushing roller 210 and the second crushing roller 220 to rotate through the motor, so that the first crushing roller 210 and the second crushing roller 220 can crush and grind the raw materials, and the crushed raw materials can enter the mixing box 230 through the feeding port, and the feeding port of the crushing box 200 and the mixing box 230 can be set at the rear end of the driving motor 231, and the driving motor 231 can be energized to drive the stirring rod 232 to rotate through the output shaft, so that the raw materials can be mixed with water and processed into mud, and the spiral blade 233 can transport the bottom raw materials upward when rotating in the reverse direction to avoid uneven mixing of the bottom raw materials. When the raw materials are mixed, the driving motor 231 can drive the stirring rod 232 and the spiral blade 233 to rotate forward, and at the same time, the control on the device The software can control the telescopic rod 323 to retract so that the sealing disk 322 can be recovered into the storage tank, thereby exposing the discharge port, and then the solenoid valve on the discharge pipe 240 is opened, and the raw material mud can fall into the extrusion tank 300 through the discharge pipe 240 and the discharge port. After the discharge is completed, the set telescopic rod 323 can be extended so that the sealing disk 322 can seal the discharge port, and then the cutting motor 330 is started to drive the cutting knife 331 to rotate, and then the hydraulic rod 320 drives the extrusion disk 321 to move downward, so that the raw material mud can be squeezed out of the mesh extrusion plate. Mud strips, and then the cutting knife 331 can be rotated to pelletize the raw material, and the granulated raw material can fall into the storage box 400 for collection. After the collection of the storage box 400 is completed, the personnel can open the cabinet door, and then unscrew the positioning bolt 410 to pull out the storage box 400 to collect the rice bran grains, so that subsequent drying and packaging can be carried out.
[0031] The above is only a preferred embodiment of the utility model. Any person skilled in the art may modify the utility model by using the above technical solution or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement based on the technical solution of the utility model shall fall within the scope of protection claimed by the utility model.
Claims
1. A rice bran meal deep processing system, comprising a housing (100), wherein the top end of the outer wall of the housing (100) is connected to a crushing component for crushing the rice bran meal, characterized in that: A deep processing component is arranged inside the housing (100) and below the crushing component; The deep processing component comprises a material mixing component and a material extruding component. The material mixing component is fixed to the upper end of the inner wall of the shell (100) and is connected to the crushing component. The material extruding component is arranged inside the shell (100) and is located directly below the material mixing component.
2. A rice bran meal deep processing system according to claim 1, characterized in that: The pulverizing component comprises a pulverizing box (200), the pulverizing box (200) being mounted on the top end of the outer wall of the housing (100), a first pulverizing roller (210) for pulverizing the raw material being mounted on the upper end of the inner wall of the pulverizing box (200), and a second pulverizing roller (220) for performing a second pulverization being disposed on the inner wall of the pulverizing box (200) and located below the first pulverizing roller (210).
3. A rice bran meal deep processing system according to claim 2, characterized in that: The mixing component comprises a mixing box (230), both sides of the outer wall of the mixing box (230) are fixedly connected to the upper parts of both sides of the inner wall of the shell (100) through supporting rods, and a driving motor (231) is installed at the top of the outer wall of the mixing box (230) through an embedding groove, and the output shaft of the driving motor (231) passes through the top of the inner wall of the mixing box (230) and is fixed with a stirring rod (232).
4. A rice bran meal deep processing system according to claim 3, characterized in that: A spiral blade (233) is fixed to the outer wall of the output shaft and located below the stirring rod (232); guide blocks for guiding materials are fixed on both sides of the inner wall of the mixing box (230) and at positions corresponding to the spiral blade (233); a feed discharge pipe (240) is fixedly connected below the bottom end of the inner wall of the mixing box (230); and a solenoid valve is fixed to the inner wall of the feed discharge pipe (240).
5. A rice bran meal deep processing system according to claim 4, characterized in that: The extrusion component comprises an extrusion tank (300), which is arranged below the feed tube (240). Mounting plugs (310) are fixed on both sides of the inner wall of the housing (100) and at positions corresponding to the two ends of the extrusion tank (300).
6. A rice bran meal deep processing system according to claim 5, characterized in that: Both sides of the outer wall of the squeezing pot (300) are slidably connected to the mounting plug block (310) by providing a card slot, and support blocks for supporting the bottom end of the squeezing pot (300) are also provided on both sides of the inner wall of the housing (100) and below the squeezing pot (300).
7. A rice bran meal deep processing system according to claim 6, characterized in that: A mesh extrusion plate is provided at the bottom end of the outer wall of the extrusion tank (300), and a cutting motor (330) is installed below the center of the bottom end of the mesh extrusion plate. Both ends of the cutting motor (330) are fixed to the inner wall side ends of the shell (100) through fixing rods, and a cutting knife (331) is fixed to the top output shaft a of the cutting motor (330), and the cutting knife (331) rotates below the bottom end of the outer wall of the mesh extrusion plate.
8. A rice bran meal deep processing system according to claim 5, characterized in that: A material extrusion disk (321) is slidably connected to the top of the inner wall of the material extrusion tank (300), and hydraulic rods (320) are fixed to both sides of the top of the outer wall of the material extrusion disk (321), and the upper end of the hydraulic rod (320) is fixed to the bottom end of the outer wall of the mixing box (230), and discharge ports are provided at the upper and lower ends of the outer wall of the material extrusion disk (321) and at positions corresponding to the discharge pipe (240).
9. A rice bran meal deep processing system according to claim 8, characterized in that: A sealing disk (322) is provided at the upper end of the inner wall of the discharge port for sealing, and a storage groove is provided at the side end of the inner wall of the discharge port at a position corresponding to the sealing disk (322), and a telescopic rod (323) is fixed to the inner wall of the storage groove, and the opposite end of the telescopic rod (323) is fixed to the two ends of the outer wall of the sealing disk (322).
10. A rice bran meal deep processing system according to claim 7, characterized in that: A material storage box (400) is installed at the bottom end of the inner wall of the shell (100) and below the extrusion tank (300), and positioning bolts (410) for fixing the material storage box (400) are threadedly connected on both sides of the outer wall of the shell (100).