High-temperature catalyst installation instrument

Abstract

The utility model relates to the technical field of catalyst installation, in particular to a high-temperature catalyst installation instrument, which improves the convenience of automatic loading and unloading of a catalyst module, reduces the labor intensity of personnel and improves the working efficiency. Comprising a guide groove and two sets of sliding blocks, and the two sets of sliding blocks are slidably installed on the guide groove; the device further comprises a power device, a buffering device, a moving device, two connecting arms, two supporting plates and two clamping plates, the power device is arranged on the guide groove and drives the two sliding blocks to move, the top ends of the two connecting arms are rotationally installed on the inner side walls of the two sliding blocks correspondingly, and the middles of the two connecting arms are crossed and rotationally connected. The two sets of supporting plates are installed at the bottom ends of the two sets of connecting arms correspondingly, the two sets of clamping plates are installed on the two sets of supporting plates through the buffering devices correspondingly, the buffering devices are used for buffering the clamping plates, the guide grooves are formed in the moving devices, and the moving devices are used for driving the guide grooves to move and adjust.

Description

Technical Field

[0001] The utility model relates to the technical field of catalyst installation, in particular to a high-temperature catalyst installation device. Background Art

[0002] In industrial production, the installation and replacement of catalysts is a crucial task. The performance of catalysts directly affects the efficiency of chemical reactions, product quality and energy consumption. Therefore, the development of an efficient, safe and convenient high-temperature catalyst installation device is of great significance to improving industrial production efficiency and safety.

[0003] Currently in the existing installation equipment, such as the patent with authorization announcement number CN206483341U, this SCR catalyst module frame structure relates to the field of SCR catalyst module installation equipment, including an integrated outer frame composed of multiple rectangular frames of the same shape and size, wherein the outer frame is a rectangular parallelepiped, and each frame is inserted with a slidable square tube matching the shape of the frame, the square tube containing a catalyst monomer, and the long side of the frame is provided with a convex edge for the sliding of the square tube, and the bottom side is provided with a retaining edge.

[0004] However, it was found during the use of this structure that manual operation is required for the installation of this structure, which increases the labor intensity of catalyst installation and reduces the efficiency of catalyst installation. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a high-temperature catalyst installation device which improves the convenience of automatic loading and unloading of catalyst modules, reduces the labor intensity of personnel, and improves work efficiency.

[0006] The utility model discloses a high-temperature catalyst installation device, comprising a guide groove and two groups of sliders, both of which are slidably mounted on the guide groove; the utility model also comprises a power device, a buffer device, a moving device, two groups of connecting arms, two groups of supporting plates and two groups of clamping plates, the guide groove is provided with a power device, the power device drives the two groups of sliders to move, the top ends of the two groups of connecting arms are respectively rotatably mounted on the inner side walls of the two groups of sliders, the middle parts of the two groups of connecting arms are crossed and rotatably connected, the two groups of supporting plates are respectively mounted on the bottom ends of the two groups of connecting arms, the two groups of clamping plates are respectively mounted on the two groups of supporting plates through the buffer device, the buffer device is used to buffer the clamping plate, the guide groove is mounted on the moving device, and the moving device is used to drive the guide groove to move Dynamic adjustment; the guide groove is driven to move horizontally circumferentially and up and down by a moving device, so that the guide groove drives the two groups of clamping plates to move to the side of the catalyst module that needs to be installed, and then the two groups of sliders are driven to move closer to each other by a power device, so that the two groups of sliders drive the two groups of clamping plates to move closer through two groups of connecting arms, so that the two groups of clamping plates clamp and fix the catalyst module, and then the guide groove is driven to move by the moving device to install the catalyst module. By setting two groups of connecting arms, the firmness of the two groups of clamping plates to clamp the catalyst module is improved, and the catalyst module is driven to move by the moving device, so as to improve the convenience of automatic loading and unloading of the catalyst module, reduce the labor intensity of personnel, and improve work efficiency.

[0007] Preferably, the moving device includes a rotating device, a support arm, a traction arm, a rack, a first gear and a first motor, the support arm is installed on the rotating device, the rotating device is used to drive the support arm to rotate horizontally, the traction arm is installed on the support arm for sliding up and down, the rack is installed on the outer wall of the traction arm, the first gear is rotatably installed on the inner wall of the support arm, and the first gear is meshed with the rack, the first motor is installed on the outer wall of the support arm, the output end of the first motor is connected to the first gear, and the bottom end of the traction arm is connected to the top of the guide groove; the supporting arm is driven to rotate horizontally by the rotating device, so that the supporting arm drives the catalyst module to move horizontally for transportation, and the first gear is driven to rotate by the first motor. After the first gear rotates, it drives the traction arm to move up and down through the meshing with the rack, so that the traction arm drives the guide groove to move up and down, thereby improving the convenience of the device for lifting and transporting the catalyst module.

[0008] Preferably, the rotating device includes a base, a turntable, a gear ring, a second motor and a second gear. The turntable is rotatably installed on the bottom end of the support arm at the top end of the base and is connected to the top end of the turntable. The gear ring is installed on the outer wall of the turntable. The second motor is installed on the inner wall of the base. The second gear is installed on the output end of the second motor, and the second gear is meshed with the gear ring. The second motor drives the second gear to rotate, so that the second gear drives the turntable to rotate through meshing with the gear ring, thereby causing the turntable to drive the support arm to rotate horizontally.

[0009] Preferably, the buffer device includes two groups of first guide columns, two groups of springs, multiple groups of second guide columns and two groups of limit members, the two groups of first guide columns are respectively slidably mounted on the two groups of support plates, the two groups of clamping plates are respectively mounted on the ends of the two groups of first guide columns, the two groups of springs are respectively fitted on the two groups of first guide columns, the two groups of limit members are respectively mounted on the outer side walls of the two groups of support plates, the multiple groups of second guide columns are respectively slidably mounted on the two groups of support plates, and the ends of the multiple groups of second guide columns are respectively connected to the outer side walls of the two groups of clamping plates; the two groups of springs provide elastic force to the two groups of clamping plates, thereby improving the buffering effect of the two groups of clamping plates when they contact the catalyst module and reducing the impact of the two groups of clamping plates on the catalyst module; the two groups of limit members limit the sliding of the two groups of first guide columns, thereby improving the clamping firmness of the two groups of clamping plates on the catalyst module.

[0010] Preferably, the power device includes two groups of push cylinders, which are respectively installed at both ends of the guide groove, and the moving ends of the two groups of push cylinders are respectively connected to the two groups of sliders; the two groups of push cylinders are used to drive the two groups of sliders to slide, thereby improving the convenience of the two groups of clamping plates to clamp the catalyst module.

[0011] Preferably, it also includes an extension frame, which is installed at the bottom end of the base; by providing the extension frame, the stability of the base is improved.

[0012] Preferably, it also includes anti-skid patterns, which are arranged on the outer side walls of the two groups of clamping plates to improve the anti-skid effect of the two groups of clamping plates on clamping the catalyst module.

[0013] Compared with the prior art, the utility model has the following beneficial effects: the guide groove is driven to move horizontally circumferentially and up and down by the moving device, so that the guide groove drives the two groups of clamping plates to move to the side of the catalyst module that needs to be installed, and then the two groups of sliders are driven to move closer to each other by the power device, so that the two groups of sliders drive the two groups of clamping plates to move closer through two groups of connecting arms, so that the two groups of clamping plates clamp and fix the catalyst module, and then the guide groove is driven to move by the moving device to install the catalyst module. By setting two groups of connecting arms, the firmness of the two groups of clamping plates to clamp the catalyst module is improved, and the catalyst module is driven to move by the moving device, which improves the convenience of automatic loading and unloading of the catalyst module, reduces the labor intensity of personnel, and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the axonometric structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the axonometric local structure of the connection between the connecting arm and the support plate;

[0016] Figure 3 It is a schematic diagram of the axonometric partial structure of the connection between the traction arm and the rack etc.;

[0017] Figure 4 It is a schematic diagram of the axonometric structure of the connection between the guide groove and the push cylinder;

[0018] Figure 5 It is a schematic diagram of the axonometric partial structure of the connection between the clamping plate and the first guide column, etc.

[0019] Markings in the attached drawings: 1. guide groove; 2. slider; 3. connecting arm; 4. support plate; 5. clamping plate; 6. support arm; 7. traction arm; 8. rack; 9. first gear; 10. first motor; 11. base; 12. turntable; 13. gear ring; 14. second motor; 15. second gear; 16. first guide column; 17. spring; 18. second guide column; 19. limiter; 20. push cylinder; 21. extension frame; 22. anti-slip pattern. DETAILED DESCRIPTION

[0020] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0021] Example 1

[0022] like Figures 1 to 5 As shown, a high-temperature catalyst installation device of the utility model comprises a guide groove 1 and two groups of sliders 2, both of which are slidably mounted on the guide groove 1; it also comprises a power device, a buffer device, a moving device, two groups of connecting arms 3, two groups of supporting plates 4 and two groups of clamping plates 5, the guide groove 1 is provided with a power device, the power device drives the two groups of sliders 2 to move, the top ends of the two groups of connecting arms 3 are respectively rotatably mounted on the inner side walls of the two groups of sliders 2, the middle parts of the two groups of connecting arms 3 are crossed and rotatably connected, the two groups of supporting plates 4 are respectively mounted on the bottom ends of the two groups of connecting arms 3, the two groups of clamping plates 5 are respectively mounted on the two groups of supporting plates 4 through the buffer device, the buffer device is used to buffer the clamping plates 5, the guide groove 1 is mounted on the moving device, and the moving device is used to drive the guide groove 1 to move and adjust;

[0023] like Figure 3 As shown, the moving device includes a rotating device, a support arm 6, a traction arm 7, a rack 8, a first gear 9 and a first motor 10. The support arm 6 is installed on the rotating device, and the rotating device is used to drive the support arm 6 to rotate horizontally. The traction arm 7 is installed on the support arm 6 for sliding up and down. The rack 8 is installed on the outer wall of the traction arm 7. The first gear 9 is rotatably installed on the inner wall of the support arm 6, and the first gear 9 is meshed with the rack 8. The first motor 10 is installed on the outer wall of the support arm 6, and the output end of the first motor 10 is connected to the first gear 9. The bottom end of the traction arm 7 is connected to the top of the guide groove 1;

[0024] In this embodiment, the guide groove 1 is driven to move horizontally circumferentially and up and down by a moving device, so that the guide groove 1 drives the two groups of clamping plates 5 to move to the side of the catalyst module that needs to be installed, and then the two groups of sliders 2 are driven by a power device to move closer to each other, so that the two groups of sliders 2 drive the two groups of clamping plates 5 to move closer through two groups of connecting arms 3, so that the two groups of clamping plates 5 clamp and fix the catalyst module, and then the guide groove 1 is driven by the moving device to move, so that the catalyst module is installed. By setting two groups of connecting arms 3, the firmness of the two groups of clamping plates 5 to clamp the catalyst module is improved. The catalyst module is driven to move by the moving device, which improves the convenience of automatic loading and unloading of the catalyst module, reduces the labor intensity of personnel, and improves work efficiency.

[0025] Example 2

[0026] On the basis of Example 1, Figure 4 As shown, a high-temperature catalyst installation device of the utility model, the rotating device includes a base 11, a turntable 12, a gear ring 13, a second motor 14 and a second gear 15, the turntable 12 is rotatably mounted on the top end of the base 11, the bottom end of the support arm 6 is connected to the top end of the turntable 12, the gear ring 13 is mounted on the outer side wall of the turntable 12, the second motor 14 is mounted on the inner side wall of the base 11, the second gear 15 is mounted on the output end of the second motor 14, and the second gear 15 is meshed with the gear ring 13;

[0027] like Figure 2 As shown, the buffer device includes two groups of first guide columns 16, two groups of springs 17, multiple groups of second guide columns 18 and two groups of stoppers 19. The two groups of first guide columns 16 are respectively slidably mounted on the two groups of support plates 4, the two groups of clamping plates 5 are respectively mounted on the ends of the two groups of first guide columns 16, the two groups of springs 17 are respectively fitted on the two groups of first guide columns 16, the two groups of stoppers 19 are respectively mounted on the outer side walls of the two groups of support plates 4, the multiple groups of second guide columns 18 are respectively slidably mounted on the two groups of support plates 4, and the ends of the multiple groups of second guide columns 18 are respectively connected to the outer side walls of the two groups of clamping plates 5;

[0028] like Figure 2 As shown, the power device includes two groups of push cylinders 20, which are respectively installed at the two ends of the guide groove 1, and the moving ends of the two groups of push cylinders 20 are respectively connected to the two groups of sliders 2;

[0029] like Figure 1 As shown, it also includes an extension frame 21, which is installed at the bottom end of the base 11;

[0030] like Figure 2 As shown, it also includes anti-skid patterns 22, which are arranged on the outer side walls of the two groups of clamping plates 5;

[0031] In this embodiment, the support arm 6 is driven to rotate horizontally by a rotating device, so that the support arm 6 drives the catalyst module to move horizontally for transportation, and the first motor 10 drives the first gear 9 to rotate. After the first gear 9 rotates, it drives the traction arm 7 to move up and down through the engagement with the rack 8, so that the traction arm 7 drives the guide groove 1 to move up and down, thereby improving the convenience of the device for lifting and transporting the catalyst module, and the second motor 14 drives the second gear 15 to rotate, so that the second gear 15 drives the turntable 12 to rotate through the engagement with the gear ring 13, so that the turntable 12 drives the support arm 6 to rotate horizontally.

[0032] The utility model provides a high-temperature catalyst installation device, which, when working, drives the guide groove 1 to move horizontally and circumferentially and lift and lower through a moving device, so that the guide groove 1 drives two groups of clamping plates 5 to move to the side of the catalyst module that needs to be installed, and then drives the two groups of sliders 2 to move closer to each other through a power device, so that the two groups of sliders 2 drive the two groups of clamping plates 5 to move closer through two groups of connecting arms 3, so that the two groups of clamping plates 5 clamp and fix the catalyst module, and then drives the guide groove 1 to move through the moving device, so that the catalyst module can be installed.

[0033] The first motor 10, the second motor 14 and the push cylinder 20 of the high-temperature catalyst installation device of the utility model are purchased on the market. The technicians in the industry only need to install and operate them according to the accompanying instruction manual, without the need for the technicians in this field to make creative efforts.

[0034] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A high-temperature catalyst installation device, comprising a guide groove (1) and two sets of sliders (2), wherein the two sets of sliders (2) are slidably installed on the guide groove (1); characterized in that: The invention also comprises a power device, a buffer device, a moving device, two groups of connecting arms (3), two groups of supporting plates (4) and two groups of clamping plates (5). The guide groove (1) is provided with a power device, and the power device drives the two groups of sliders (2) to move. The top ends of the two groups of connecting arms (3) are respectively rotatably mounted on the inner side walls of the two groups of sliders (2). The middle parts of the two groups of connecting arms (3) are crossed and rotatably connected. The two groups of supporting plates (4) are respectively mounted on the bottom ends of the two groups of connecting arms (3). The two groups of clamping plates (5) are respectively mounted on the two groups of supporting plates (4) through the buffer device. The buffer device is used to buffer the clamping plates (5). The guide groove (1) is mounted on the moving device, and the moving device is used to drive the guide groove (1) to move and adjust.

2. A high temperature catalyst installation device as claimed in claim 1, characterized in that: The moving device comprises a rotating device, a supporting arm (6), a traction arm (7), a rack (8), a first gear (9) and a first motor (10); the supporting arm (6) is mounted on the rotating device; the rotating device is used to drive the supporting arm (6) to rotate horizontally; the traction arm (7) is mounted on the supporting arm (6) in an up-and-down sliding manner; the rack (8) is mounted on the outer wall of the traction arm (7); the first gear (9) is rotatably mounted on the inner wall of the supporting arm (6); the first gear (9) is meshed with the rack (8); the first motor (10) is mounted on the outer wall of the supporting arm (6); the output end of the first motor (10) is connected to the first gear (9); and the bottom end of the traction arm (7) is connected to the top end of the guide groove (1).

3. A high temperature catalyst installation device as claimed in claim 2, characterized in that: The rotating device comprises a base (11), a rotating disk (12), a gear ring (13), a second motor (14) and a second gear (15); the rotating disk (12) is rotatably mounted on the top end of the base (11); the bottom end of a supporting arm (6) is connected to the top end of the rotating disk (12); the gear ring (13) is mounted on the outer side wall of the rotating disk (12); the second motor (14) is mounted on the inner side wall of the base (11); the second gear (15) is mounted on the output end of the second motor (14); and the second gear (15) is meshed with the gear ring (13).

4. A high temperature catalyst installation device as claimed in claim 1, characterized in that: The buffer device comprises two groups of first guide columns (16), two groups of springs (17), multiple groups of second guide columns (18) and two groups of limiting members (19); the two groups of first guide columns (16) are respectively slidably mounted on the two groups of support plates (4); the two groups of clamping plates (5) are respectively mounted on the ends of the two groups of first guide columns (16); the two groups of springs (17) are respectively fitted on the two groups of first guide columns (16); the two groups of limiting members (19) are respectively mounted on the outer side walls of the two groups of support plates (4); the multiple groups of second guide columns (18) are respectively slidably mounted on the two groups of support plates (4); and the ends of the multiple groups of second guide columns (18) are respectively connected to the outer side walls of the two groups of clamping plates (5).

5. A high temperature catalyst installation device as claimed in claim 1, characterized in that: The power device comprises two groups of push cylinders (20), which are respectively installed at two ends of the guide groove (1), and the moving ends of the two groups of push cylinders (20) are respectively connected to the two groups of slide blocks (2).

6. A high temperature catalyst installation device as claimed in claim 3, characterized in that: It also includes an extension frame (21), which is installed at the bottom end of the base (11).

7. A high temperature catalyst installation device as claimed in claim 1, characterized in that: It also includes anti-skid patterns (22), which are arranged on the outer side walls of the two groups of clamping plates (5).

Images