Clamping mechanism for ultrasonic water meter shell production

By designing a clamping mechanism that includes the front and back and left and right clip holding mechanisms, the cylindrical ultrasonic water surface shells are clamped in the processing of not firmly holding the process, and a solid clamping and high -precision processing is achieved.

CN222405321UActive Publication Date: 2025-01-28SHANDONG DONGJIAN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202420908944.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-01-28
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The prior art is difficult to effectively clamp the cylindrical ultrasonic water meter case, resulting in unsolid clamping, deformation or rotational sliding, affecting processing accuracy and stability.

Method used

A clamping mechanism that includes the front and rear clips and the left and right clamping mechanism is designed to ensure that the clamping force is uniformly distributed through the cooperation of the thread component and sliding component, and a stable clamping is provided through the hydraulic cylinder and the gear system.

Benefits of technology

A stable holdings of cylindrical ultrasonic water meter shells are achieved, preventing or rotating, improving the processing accuracy and stability, and ensuring product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a clamping mechanism for ultrasonic water meter shell production, and relates to the technical field of ultrasonic water meter shell production. The clamping device comprises a rectangular bottom plate, wherein a front-back clamping mechanism and a left-right clamping mechanism are arranged on the rectangular bottom plate; the front-back clamping mechanism comprises a threaded assembly and a sliding assembly, the threaded assembly comprises a first clamping plate arranged above the rectangular bottom plate, two first sliding grooves are formed in the first clamping plate, two fixing plates are fixedly connected to the left side of the first clamping plate, and a two-way threaded rod is rotationally connected between the two fixing plates. The two-way threaded rod rotationally penetrates through the fixing plate located on the front side. By arranging the front clamping mechanism and the rear clamping mechanism, the problems that when a cylindrical ultrasonic water meter shell is clamped by the device, the risk of rotation or sliding exists, a workpiece moves or rotates, and machining precision and stability are affected are solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of ultrasonic water meter shell production, in particular to a clamping mechanism for ultrasonic water meter shell production. Background Art

[0002] In the related art, a compact ultrasonic water meter housing production clamp with publication number CN220660766U is disclosed. When in use, the device can play a buffering role during the clamping process, avoiding the phenomenon of the clamp applying excessive force when clamping and damaging the water meter housing. However, the device is not convenient for clamping a cylindrical ultrasonic water meter housing.

[0003] Since the ultrasonic water meter shell is mostly cylindrical or rectangular, and the surface of the cylindrical water meter shell is curved rather than flat, the clamping mechanism needs to be designed more precisely to ensure that the clamping force is evenly distributed on the shell surface, otherwise it will lead to loose clamping or deformation. However, when the device clamps the cylindrical ultrasonic water meter shell, there is a risk of rotation or sliding, causing the workpiece to move or rotate, affecting the processing accuracy and stability. Utility Model Content

[0004] The purpose of the utility model is to provide a clamping mechanism for the production of ultrasonic water meter shells. By setting up front and rear clamping mechanisms, the problem that the surface of the cylindrical water meter shell is a curved surface rather than a flat surface is solved. Therefore, the clamping mechanism needs to be designed more accurately to ensure that the clamping force is evenly distributed on the shell surface, otherwise it will lead to loose clamping or deformation. However, when the device clamps the cylindrical ultrasonic water meter shell, there is a risk of rotation or sliding, causing the workpiece to move or rotate, affecting the processing accuracy and stability.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model is a clamping mechanism for producing an ultrasonic water meter housing, comprising a rectangular bottom plate, on which two front and rear clamping mechanisms and left and right clamping mechanisms are arranged;

[0007] The front and rear clamping mechanisms include a threaded component and a sliding component, the threaded component including a clamping plate 1 arranged above a rectangular bottom plate, the clamping plate 1 having two slide grooves 1, the left side of the clamping plate 1 being fixedly connected to two fixing plates, a bidirectional threaded rod being rotatably connected between the two fixing plates, the bidirectional threaded rod being rotatably passed through the fixing plate located on the front side, two connecting blocks 1 being threadedly connected to the bidirectional threaded rod, the two connecting blocks 1 being respectively located in front of and behind the clamping plate 1, and the right sides of the two connecting blocks 1 both slide through the slide groove 1 located above and extend to the outside.

[0008] Further, the sliding assembly includes a first sliding rod fixedly connected between two fixing plates. Two connecting blocks II are slidably connected to the first sliding rod. The two connecting blocks II are respectively located in front of and behind the first clamping plate. The right sides of the two connecting blocks II respectively slide through the first sliding groove located below and extend to the outside. The right sides of the connecting block I and the connecting block II located in front of and behind the first clamping plate are respectively fixedly connected with a second clamping plate. The right side of the first clamping plate is fixedly connected with a support plate.

[0009] Further, the left - right clamping mechanism includes two first fixing blocks fixedly connected to the right side of the bottom of the rectangular base plate. The bottom sides of the two first fixing blocks are fixedly connected with a hydraulic cylinder.

[0010] Further, a second sliding groove is formed in the rectangular base plate. A connecting block III is fixedly connected to the output shaft of the hydraulic cylinder. The connecting block III slides through the second sliding groove and is fixedly connected to the bottom of the first clamping plate on the left side.

[0011] Further, a first rotating shaft is rotatably connected to the middle axis of the top of the rectangular base plate. A gear is fixedly connected to the outer wall of the top side of the first rotating shaft.

[0012] Further, two second fixing blocks are fixedly connected to the top of the two first clamping plates respectively. Two U - shaped limiting blocks are fixedly connected to the top of the two first clamping plates respectively. Two racks are arranged above the rectangular base plate. The right side of the front rack is fixedly connected to the inner wall of the right side of the second fixing block on the right side. The left side of the front rack slides through the U - shaped limiting block on the left side and extends to the outside. The left side of the rear rack is fixedly connected to the inner wall of the left side of the second fixing block on the left side. The right side of the rear rack slides through the U - shaped limiting block on the right side and extends to the outside.

[0013] Further, a plurality of rectangular blocks are fixedly connected to the top of the rectangular base plate. Second sliding rods are fixedly connected between the two rectangular blocks on the left side and the two rectangular blocks on the right side respectively. The two second sliding rods respectively slide through the two first clamping plates and extend to the outside.

[0014] Further, a plurality of second rotating shafts are rotatably connected to the top of the rectangular base plate. A plurality of rollers are fixedly connected to the outer walls of the plurality of second rotating shafts respectively. The inner walls of the plurality of rollers are respectively in contact with the two racks.

[0015] The utility model has the following beneficial effects:

[0016] 1. By setting the front and rear clamping mechanism, when the left and right sides of the ultrasonic water meter housing need to be clamped, the bidirectional threaded rod on the fixed plate can be twisted, and the bidirectional threaded rod drives the two clamping plates through the two connecting blocks 1 to slide on the slide bar 1 in the direction of approaching each other through the connecting block 2, thereby clamping the front and rear of the ultrasonic water meter housing, so that the water meter housing can be firmly fixed on the machine tool during the processing to prevent it from moving or rotating, and the accuracy and stability of the processing can be guaranteed, thereby ensuring the product quality. When the front and rear parts of the water meter housing are clamped, the rest of the parts can be exposed for processing, and the operator can process the housing more easily without worrying about the position change or instability of the housing, thereby achieving more accurate processing;

[0017] 2. By setting up the left and right clamping mechanisms, when it is necessary to process the ultrasonic water meter shell, the ultrasonic water meter shell can be held by hand first to be located in the middle of the device, and then the hydraulic cylinder on the fixed block 1 is started. The hydraulic cylinder drives the two clamping plates 1 to approach each other through the connecting block 3 under the action of the gear and the rack, thereby clamping the left and right sides of the ultrasonic water meter shell, so that the processing interruption or reprocessing caused by the movement or instability of the shell can be reduced, thereby improving production efficiency and work efficiency. When the water meter shell needs to be adjusted or re-clamped, the left and right parts of the clamping mechanism can provide a stable support point, which is convenient for the operator to adjust, saves adjustment time, and ensures the accuracy of the adjusted position.

[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 This is a schematic diagram of the structure of a clamping mechanism for producing an ultrasonic water meter shell according to the utility model;

[0021] Figure 2 It is a schematic cross-sectional view of the structure of a clamping mechanism for producing an ultrasonic water meter shell according to the utility model;

[0022] Figure 3 It is a side sectional structural schematic diagram of a clamping mechanism for producing an ultrasonic water meter shell according to the utility model;

[0023] Figure 4A clamping mechanism for the production of an ultrasonic water meter housing of the present utility model Figure 1 The enlarged structural schematic diagram of A in

[0024] Figure 5 A clamping mechanism for the production of an ultrasonic water meter housing of the present utility model Figure 3 The enlarged structural schematic diagram of B in

[0025] In the attached drawings, the list of components represented by each reference numeral is as follows:

[0026] 1. Rectangular bottom plate; 2. Clamping mechanism one; 201. Thread assembly; 202. Sliding assembly; 21. Clamping plate one; 22. First chute; 23. Fixed plate; 24. Bidirectional threaded rod; 25. Connecting block one; 26. First sliding rod; 27. Connecting block two; 28. Clamping plate two; 29. Support plate; 3. Clamping mechanism two; 31. First fixed block; 32. Hydraulic cylinder; 33. Second chute; 34. Connecting block three; 35. First rotating shaft; 36. Gear; 37. Second fixed block; 38. C-shaped limiting block; 39. Rack; 310. Rectangular block; 311. Second sliding rod; 312. Second rotating shaft; 313. Roller. Detailed implementation manners

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0028] Please refer to Figure 1-5 As shown, the present utility model is a clamping mechanism for the production of an ultrasonic water meter housing, including a rectangular bottom plate 1, and two front and rear clamping mechanisms 2 and left and right clamping mechanisms 3 are arranged on the rectangular bottom plate 1;

[0029] The front and rear clamping mechanism 2 includes a thread assembly 201 and a sliding assembly 202. The thread assembly 201 includes a clamping plate one 21 arranged above the rectangular bottom plate 1. Two first chutes 22 are opened on the clamping plate one 21. Two fixed plates 23 are fixedly connected to the left side of the clamping plate one 21. A bidirectional threaded rod 24 is rotatably connected between the two fixed plates 23. The bidirectional threaded rod 24 rotatably penetrates through the fixed plate 23 located at the front side. Two connecting blocks one 25 are threadedly connected to the bidirectional threaded rod 24. The two connecting blocks one 25 are respectively located in front of and behind the clamping plate one 21. The right sides of the two connecting blocks one 25 both slidably penetrate through the first chute 22 located above and extend to the outside.

[0030] Among them, as shown in Figure 1 and Figure 4As shown, the sliding assembly 202 includes a sliding rod 26 fixedly connected between two fixed plates 23, and two connecting blocks 27 are slidably connected to the sliding rod 26. The two connecting blocks 27 are respectively located in front of and behind the splint 21. The right sides of the two connecting blocks 27 slide through the sliding groove 22 located below and extend to the outside. The connecting blocks 25 located in front of and behind the splint 21 and the right sides of the connecting blocks 27 are respectively fixedly connected with the splint 28, and the right side of the splint 21 is fixedly connected with the support plate 29.

[0031] By providing the sliding assembly 202, when the bidirectional threaded rod 24 is screwed, the two clamping plates 28 can be driven to slide toward each other on the sliding rod 1 26 through the connecting block 27, thereby greatly increasing the stability of the device.

[0032] Among them Figure 5 As shown, the left and right clamping mechanisms 3 include two fixed blocks 31 fixedly connected to the right side of the bottom of the rectangular bottom plate 1, and the bottom sides of the two fixed blocks 31 are fixedly connected to hydraulic cylinders 32.

[0033] By providing the left and right clamping mechanisms, it is possible to reduce the situation of processing interruption or reprocessing due to movement or instability of the shell, thereby improving production efficiency and work efficiency.

[0034] Among them Figure 5 and Figure 3 As shown, a second slide groove 33 is provided on the rectangular bottom plate 1, and a third connecting block 34 is fixedly connected to the output shaft of the hydraulic cylinder 32. The third connecting block 34 slides through the second slide groove 33 and is fixedly connected to the bottom of the first clamping plate 21 located on the left side.

[0035] By setting the hydraulic cylinder 32, when the hydraulic cylinder 32 is started, it can provide clamping power for the left and right clamping mechanisms, reducing the manpower output and greatly improving the clamping efficiency of the device.

[0036] Among them Figure 2 As shown, a rotating shaft 35 is rotatably connected to the top center axis of the rectangular bottom plate 1, and a gear 36 is fixedly connected to the top outer wall of the rotating shaft 35.

[0037] By setting the gear 36, when the clamp plate 1 21 pushes the rack 39 at the rear to move to the right through the fixed block 2 37, the rack 39 at the rear can drive the rack 39 at the front to move to the left through the gear 36, thereby driving the clamp plate 1 21 at the right to move to the left, clamping the left and right sides of the ultrasonic water meter housing.

[0038] Among them Figure 2As shown in the figure, fixed blocks two 37 are fixedly connected to the tops of both clamping plates one 21, and U-shaped limiting blocks 38 are fixedly connected to the tops of both clamping plates one 21. Above the rectangular base plate 1, there are two racks 39. The right side of the front rack 39 is fixedly connected to the inner wall on the right side of the right fixed block two 37. The left side of the front rack 39 slides through the U-shaped limiting block 38 on the left side and extends to the outside. The left side of the rear rack 39 is fixedly connected to the inner wall on the left side of the left fixed block two 37. The right side of the rear rack 39 slides through the U-shaped limiting block 38 on the right side and extends to the outside.

[0039] By providing the fixed blocks two 37 and the U-shaped limiting blocks 38, the device can limit the racks 39, which plays an important role in the operation of the device.

[0040] Among them, as Figure 2 shown, a number of rectangular blocks 310 are fixedly connected to the top of the rectangular base plate 1. Slide rods two 311 are fixedly connected between the two rectangular blocks 310 on the left and the two rectangular blocks 310 on the right. The two slide rods two 311 respectively slide through the two clamping plates one 21 and extend to the outside.

[0041] By providing the slide rods two 311, the movement of the clamping plates one 21 can be supported, providing important support for the smooth operation of the device.

[0042] Among them, as Figure 2 shown, a number of rotating shafts two 312 are rotatably connected to the top of the rectangular base plate 1. Roller shafts 313 are fixedly connected to the outer walls of the number of rotating shafts two 312. The inner walls of the number of roller shafts 313 are respectively in contact with the two racks 39.

[0043] By providing the roller shafts 313, when the racks 39 move, their movement can be limited, increasing the stability of the device.

[0044] A specific application of this embodiment is: when in use, first hold the ultrasonic water meter housing so that it is located in the middle of the device, then start the hydraulic cylinder 32 on the fixed block 1 31, the hydraulic cylinder 32 drives the clamping plate 1 21 on the left to move to the right through the connecting block 3 34, the clamping plate 1 21 pushes the rack 39 at the rear to move to the right through the fixed block 2 37, the rack 39 at the rear drives the rack 39 at the front to move to the left through the gear 36, thereby driving the clamping plate 1 21 at the right to move to the left, clamping the left and right sides of the ultrasonic water meter housing, which can reduce the damage caused by the movement or instability of the housing. In the event of processing interruption or reprocessing, the production efficiency and work efficiency can be improved. When the left and right clamps of the ultrasonic water meter housing are stably clamped, the bidirectional threaded rod 24 on the fixed plate 23 can be twisted, and the bidirectional threaded rod 24 drives the two clamping plates 28 through the two connecting blocks 1 25 to slide on the slide bar 1 26 toward each other through the connecting block 27, thereby clamping the front and back of the ultrasonic water meter housing, which can ensure that the water meter housing is firmly fixed on the machine tool during the processing to prevent it from moving or rotating, and can ensure the accuracy and stability of the processing process, thereby ensuring product quality.

[0045] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0046] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A clamping mechanism for producing an ultrasonic water meter housing, comprising a rectangular bottom plate (1), characterized in that: Two front and rear clamping mechanisms (2) and a left and right clamping mechanism (3) are provided on the rectangular bottom plate (1). The front and rear clamping mechanism (2) includes a threaded component (201) and a sliding component (202). The threaded component (201) includes a first clamping plate (21) disposed above the rectangular bottom plate (1). Two first chutes (22) are formed on the first clamping plate (21). Two fixing plates (23) are fixedly connected to the left side of the first clamping plate (21). A bidirectional threaded rod (24) is rotatably connected between the two fixing plates (23). The bidirectional threaded rod (24) rotatably penetrates through the fixing plate (23) located on the front side. Two connecting blocks one (25) are threadedly connected to the bidirectional threaded rod (24). The two connecting blocks one (25) are respectively located in front of and behind the first clamping plate (21). The right sides of the two connecting blocks one (25) slidably penetrate through the first chute (22) located above and extend to the outside. The sliding component (202) includes a first sliding rod (26) fixedly connected between the two fixing plates (23). Two connecting blocks two (27) are slidably connected to the first sliding rod (26). The two connecting blocks two (27) are respectively located in front of and behind the first clamping plate (21). The right sides of the two connecting blocks two (27) slidably penetrate through the first chute (22) located below and extend to the outside. The right sides of the connecting blocks one (25) and the connecting blocks two (27) located in front of and behind the first clamping plate (21) are respectively fixedly connected to a second clamping plate (28). A support plate (29) is fixedly connected to the right side of the first clamping plate (21).

2. A clamping mechanism for producing an ultrasonic water meter housing according to claim 1, characterized in that: The left and right clamping mechanism (3) includes two first fixing blocks (31) fixedly connected to the right side of the bottom of the rectangular bottom plate (1). A hydraulic cylinder (32) is fixedly connected to the bottom sides of the two first fixing blocks (31).

3. A clamping mechanism for producing an ultrasonic water meter housing according to claim 2, characterized in that: A second chute (33) is formed on the rectangular bottom plate (1). A connecting block three (34) is fixedly connected to the output shaft of the hydraulic cylinder (32). The connecting block three (34) slidably penetrates through the second chute (33) and is fixedly connected to the bottom of the first clamping plate (21) located on the left side.

4. The clamping mechanism for producing an ultrasonic water meter housing according to claim 3, characterized in that: A first rotating shaft (35) is rotatably connected to the central axis of the top of the rectangular bottom plate (1). A gear (36) is fixedly connected to the outer wall of the top side of the first rotating shaft (35).

5. A clamping mechanism for producing an ultrasonic water meter housing according to claim 4, characterized in that: Two second fixing blocks (37) are fixedly connected to the top of the two first clamping plates (21). Two U-shaped limiting blocks (38) are fixedly connected to the top of the two first clamping plates (21). Two racks (39) are disposed above the rectangular bottom plate (1). The right side of the rack (39) located in front is fixedly connected to the inner wall of the right side of the second fixing block (37) located on the right side. The left side of the rack (39) located in front slidably penetrates through the U-shaped limiting block (38) located on the left side and extends to the outside. The left side of the rack (39) located behind is fixedly connected to the inner wall of the left side of the second fixing block (37) located on the left side. The right side of the rack (39) located behind slidably penetrates through the U-shaped limiting block (38) located on the right side and extends to the outside.

6. A clamping mechanism for producing an ultrasonic water meter housing according to claim 5, characterized in that: A plurality of rectangular blocks (310) are fixedly connected to the top of the rectangular bottom plate (1), and two sliding rods (311) are fixedly connected between the two rectangular blocks (310) on the left and the two rectangular blocks (310) on the right. The two sliding rods (311) slide through the two clamping plates (21) and extend to the outside.

7. A clamping mechanism for producing an ultrasonic water meter housing according to claim 6, characterized in that: The top of the rectangular bottom plate (1) is rotatably connected to a plurality of rotating shafts (312), the outer walls of the plurality of rotating shafts (312) are respectively fixedly connected to rotating rollers (313), and the inner walls of the plurality of rotating rollers (313) are respectively in contact with two racks (39).

Citation Information

Patent Citations

  • Compact type ultrasonic water meter shell production clamp

    CN220660766U