Fabricated building component production mold

Abstract

The utility model discloses an assembly type building component production mold which comprises a bottom plate, two vertical plates are fixedly arranged on the top face of the bottom plate, a top plate is fixedly arranged at the top ends of the vertical plates, fixing blocks are fixedly arranged on the sides, close to each other, of the vertical plates, and the fixing blocks are fixedly connected with a mold body. A bottom plate is arranged on the mold body, a top plate is arranged on the bottom plate, a demolding mechanism is arranged above the bottom plate, a slicking mechanism is arranged above the mold body, and a vibrating mechanism is arranged below the top plate. The concrete material slicking device comprises the mold body, the demolding mechanism, the slicking mechanism and the vibrating mechanism, when the concrete material slicking device is used, concrete materials are injected into the mold body, and then the concrete materials are slicked through the slicking mechanism; the concrete at the top of the mold body is kept flat, the vibrating mechanism vibrates and tamps the concrete in the mold body, the phenomenon that after concrete is solidified, voids and pitted surfaces appear on the surface of the concrete is reduced, the strength of the concrete is improved, and when the concrete in the mold body is demolded, the demolding mechanism assists in demolding, and the demolding speed can be increased.

Description

Technical Field

[0001] The utility model relates to the technical field of building component manufacturing, in particular to a production mould for assembled building components. Background Art

[0002] Prefabricated building components are concrete structures that are assembled and connected with prefabricated components as the main load-bearing components. The components of prefabricated buildings are usually designed and produced according to standard sizes, which can be flexibly combined and quickly assembled, thereby improving construction efficiency. The existing method of producing building components is to first set the size of the component with a baffle, then fix the baffle with bolts, and then place the steel bars on the baffle to erect the skeleton of the component. After erection, the grooves for placing the steel bars on the baffle must be fixed before concrete can be poured. However, this method is very troublesome and takes a lot of time. It has low work efficiency and is not easy to demold when the concrete is dry. In addition, bubbles will be contained in the concrete during the pouring process. If the bubbles are not removed, honeycombed surface will appear on the surface of the concrete after solidification. Utility Model Content

[0003] 1. Technical problems solved

[0004] In view of the deficiencies in the prior art, the utility model provides a prefabricated building component production mold, which includes a mold body and a demoulding mechanism. After concrete is formed and solidified in the mold body, the prefabricated building component production mold ejects the formed building components in the mold body through the demoulding mechanism, thereby solving the problems raised by the background technology.

[0005] 2. Technical solution

[0006] A mold for producing assembled building components comprises a base plate, which is arranged parallel to a horizontal plane, two vertical plates are fixedly arranged on the top surface of the base plate, a top plate is fixedly arranged on the top ends of the vertical plates, fixed blocks are fixedly arranged on the sides of the vertical plates close to each other, the fixed blocks are respectively fixedly connected to the mold body, a demoulding mechanism is arranged above the top surface of the base plate, a leveling mechanism is arranged above the mold body, and a vibration mechanism is arranged below the top plate.

[0007] Preferably, the mold main body includes a mold frame, a mold groove, a horizontal support plate, a through groove and a connecting plate. The mold frame has a mold groove downwardly opened on the top surface, a horizontal support plate is arranged in the mold groove, and the side walls of the horizontal support plate are fitted with the side walls of the mold groove. The mold frame has a through groove upwardly opened on the bottom surface, the mold groove is connected with the through groove, the through groove is penetrated by a connecting plate, and the side walls of the connecting plate are fitted with the side walls of the through groove.

[0008] Preferably, the demolding mechanism includes a motor 1, a screw, a movable plate, a plurality of telescopic rods and two vertical support plates, the motor 1 and the telescopic rods are arranged between the movable plate and the bottom plate, the two ends of the telescopic rods are respectively fixedly connected to the top surface of the bottom plate and the bottom surface of the movable plate, the motor 1 is fixedly connected to the top surface of the bottom plate, the transmission shaft of the motor 1 is coaxially fixed with the screw, the screw passes through the movable plate and is threadedly connected to the movable plate, the vertical support plate is arranged between the movable plate and the connecting plate 1, and the two ends of the vertical support plate are respectively fixedly connected to the movable plate and the connecting plate 1.

[0009] Preferably, the vibration mechanism includes two cylinders, two telescopic rods, two connecting plates, a vibration motor, a connecting pipe and a vibration rod, the two cylinders are fixed to the bottom surface of the top plate, the transmission shaft of the two cylinders is fixedly connected to the two telescopic rods, the two connecting plates are fixedly connected to the bottom end of the two telescopic rods, the bottom end of the two connecting plates is fixedly connected with a plurality of vibration motors, the output end of the vibration motor is connected to the connecting pipe, and the bottom end of the connecting pipe is fixedly connected to the vibration rod.

[0010] Preferably, the scraping mechanism includes a cylinder, a telescopic rod, a sliding seat and a scraper, two smooth plates are fixedly provided on the top surface of the mold frame, a smooth groove is opened upward on the bottom surface of the sliding seat, the smooth plate passes through the smooth groove opened on the sliding seat and is slidably connected to the sliding seat, the bottom end of the sliding seat is fixedly connected to the top surface of the scraper, the bottom surface of the scraper and the top surface of the mold frame are in the same horizontal plane, the side surface of the sliding seat is fixedly connected to one end of the telescopic rod, the other end of the telescopic rod is fixedly connected to the transmission shaft of the cylinder, and the cylinder is fixedly connected to a vertical plate.

[0011] Preferably, the side walls on both sides of the mold frame are respectively provided with a collecting frame, the top surface of the collecting frame is provided with a accommodating groove downward, and the top surface of the mold frame and the top surface of the collecting frame are in the same horizontal plane.

[0012] 3. Beneficial effects

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The prefabricated building component production mold includes a mold body and a demoulding mechanism. After the concrete is formed and solidified in the mold body, the prefabricated building component production mold is conveniently demoulded by the demoulding mechanism. When the demoulding mechanism is working, the motor drives the screw to rotate, and the rotation of the screw drives the movable plate and the horizontal support plate arranged above the movable plate to move upward. The building component formed above the horizontal support plate is pushed out of the mold body by the horizontal support plate, so that the prefabricated building component production mold is convenient for demoulding;

[0015] 2. The prefabricated building component production mold is also provided with a vibration mechanism, which includes a second cylinder, a second telescopic rod, a second connecting plate, a vibration motor, a connecting pipe and a vibration rod. The vibration mechanism is used to vibrate and compact the concrete in the prefabricated building component production mold. When the vibration mechanism is working, the second cylinder first drives the telescopic rod to extend so that the second connecting plate and the vibration motor thereunder move downward, so that the vibration rod moves into the mold frame and fully contacts the concrete, and then the vibration motor is started to drive the vibration rod to vibrate and compact the concrete;

[0016] 3. The prefabricated building component production mold is also provided with a scraping mechanism. When concrete is injected into the prefabricated building component production mold, excess concrete material will protrude from the top of the mold at the upper end of the concrete. The concrete material on the top of the mold body is leveled by the scraping mechanism. When the scraping mechanism is working, the cylinder drives the telescopic rod to contract to make the sliding seat and the scraper move horizontally, thereby leveling the concrete material on the top of the mold body. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 This is a three-dimensional structural diagram of the demoulding mechanism of the utility model;

[0019] Figure 3 This is a three-dimensional structural diagram of the mold body of the utility model;

[0020] Figure 4 This is a three-dimensional structural diagram of the scraping mechanism of the utility model;

[0021] Figure 5 This is a three-dimensional structural diagram of the vibration mechanism of the utility model.

[0022] In the figure: 1, bottom plate; 2, mold body; 3, demoulding mechanism; 4, scraping mechanism; 5, vibration mechanism; 6, smooth plate; 7, collecting frame; 101, vertical plate; 102, top plate; 1011, fixed block; 201, mold frame; 202, mold groove; 203, horizontal support plate; 204, through groove; 205, connecting plate 1; 301, motor 1; 302, screw; 303, moving plate; 304, telescopic rod; 305, vertical support plate; 401, cylinder 1; 402, telescopic rod 1; 403, sliding seat; 404, scraper; 501, cylinder 2; 502, telescopic rod 2; 503, connecting plate 2; 504, vibration motor; 505, connecting pipe; 506, vibration rod. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example 1

[0025] Reference Figure 1-5 As shown,

[0026] A mold for producing assembled building components, comprising a bottom plate 1, the bottom plate 1 being arranged parallel to a horizontal plane, two vertical plates 101 being fixedly arranged on the top surface of the bottom plate 1, a top plate 102 being fixedly arranged on the top ends of the vertical plates 101, fixed blocks 1011 being fixedly arranged on the sides of the vertical plates 101 close to each other, the fixed blocks 1011 being fixedly connected to a mold body 2 respectively, a demoulding mechanism 3 being arranged above the top surface of the bottom plate 1, a scraping mechanism 4 being arranged above the mold body 2, and a vibration mechanism 5 being arranged below the top plate 102;

[0027] The mold for producing assembled building components comprises a mold body 2, a demoulding mechanism 3, a scraping mechanism 4 and a vibrating mechanism 5. When in use, a worker first injects concrete material into the mold body 2, and then scrapes and flattens the concrete material through the scraping mechanism 4 to keep the concrete material on the top of the mold body 2 flat. The vibrating mechanism 5 is used to vibrate and compact the concrete material in the mold body 2 to guide out bubbles in the concrete, thereby reducing the phenomenon of honeycomb pockmarks on the surface of the concrete after solidification, and improving the strength of the concrete. When the concrete in the mold body 2 is demoulded, the demoulding mechanism 3 assists in demoulding, thereby improving the demoulding rate.

[0028] The mold body 2 includes a mold frame 201, a mold groove 202, a horizontal support plate 203, a through groove 204 and a connecting plate 205. The mold frame 201 has a mold groove 202 on the top surface downward, a horizontal support plate 203 is arranged in the mold groove 202, and the side wall of the horizontal support plate 203 is in contact with the side wall of the mold groove 202. The mold frame 201 has a through groove 204 on the bottom surface upward, the mold groove 202 is connected to the through groove 204, the through groove 204 is penetrated by the connecting plate 205, and the side wall of the connecting plate 205 is in contact with the side wall of the through groove 204. The demoulding mechanism 3 includes a motor 301, a screw 302, a movable plate 303, a plurality of telescopic Rod 304 and two vertical support plates 305, the motor 1 301 and the telescopic rod 304 are arranged between the mobile plate 303 and the bottom plate 1, the two ends of the telescopic rod 304 are respectively fixedly connected to the top surface of the bottom plate 1 and the bottom surface of the mobile plate 303, the motor 1 301 is fixedly connected to the top surface of the bottom plate 1, the transmission shaft of the motor 1 301 is coaxially fixed with the screw 302, the screw 302 passes through the mobile plate 303 and is threadedly connected to the mobile plate 303, the vertical support plate 305 is arranged between the mobile plate 303 and the connecting plate 1 205, and the two ends of the vertical support plate 305 are respectively fixedly connected to the mobile plate 303 and the connecting plate 1 205;

[0029] The cross-sectional area of ​​the mold groove 202 is larger than the cross-sectional area of ​​the through groove 204, the horizontal support plate 203 can slide in the mold groove 202, the connecting plate 205 slides in the through groove 204, the concrete material is solidified and formed on the horizontal support plate 203, and the screw 302 is driven to rotate by the motor 301 during demoulding, and the rotation of the screw 302 drives the movable plate 303 and the horizontal support plate 203 arranged above the movable plate 303 to move upward, and the building components formed above the horizontal support plate 203 are ejected out of the mold body 2 by the horizontal support plate 203, which effectively improves the demoulding rate.

[0030] The vibration mechanism 5 includes a second cylinder 501, a second telescopic rod 304, a second connecting plate 503, a vibration motor 504, a connecting pipe 505 and a vibration rod 506. The second cylinder 501 is fixed to the bottom surface of the top plate 102. The transmission shaft of the second cylinder 501 is fixedly connected to the second telescopic rod 304. The second connecting plate 503 is fixedly connected to the bottom end of the second telescopic rod 304. A plurality of vibration motors 504 are fixedly connected to the bottom end of the second connecting plate 503. The output end of the vibration motor 504 is connected to the connecting pipe 505. The bottom end of the connecting pipe 505 is fixedly connected to the vibration rod 506.

[0031] The vibration mechanism 5 is used to vibrate and compact the concrete in the mold for producing the prefabricated building components. When the vibration mechanism 5 is working, the cylinder 2 501 first drives the telescopic rod 304 to extend so that the connecting plate 2 503 and the vibration motor 504 thereunder move downward, so that the vibration rod 506 moves into the mold frame 201 to fully contact the concrete, and then the vibration motor is started to drive the vibration rod 506 to vibrate and compact the concrete, which effectively reduces the phenomenon of honeycombed surface on the surface of the concrete after solidification and improves the strength of the concrete.

[0032] The scraping mechanism 4 includes a cylinder 401, a telescopic rod 304, a sliding seat 403 and a scraper 404. Two smooth plates 6 are fixedly arranged on the top surface of the mold frame 201. A smooth groove is opened upward on the bottom surface of the sliding seat 403. The smooth plate 6 passes through the smooth groove opened on the sliding seat 403 and is slidably connected to the sliding seat 403. The bottom end of the sliding seat 403 is fixedly connected to the top surface of the scraper 404. The bottom surface of the scraper 404 and the top surface of the mold frame 201 are in the same horizontal plane. The side surface of the sliding seat 403 is fixedly connected to one end of the telescopic rod 304, and the other end of the telescopic rod 304 is fixedly connected to the transmission shaft of the cylinder 401. The cylinder 401 is fixedly connected to a vertical plate 101. Collection frames 7 are respectively arranged on the side walls of both sides of the mold frame 201. A receiving groove is opened downward on the top surface of the collection frame 7. The top surface of the mold frame 201 and the top surface of the collection frame 7 are in the same horizontal plane.

[0033] When the prefabricated building component production mold is injected with concrete, there will be excess concrete material on the upper end of the concrete protruding from the top of the mold. The concrete material on the top of the mold body 2 is leveled by the scraping mechanism 4. When the scraping mechanism 4 is working, the telescopic rod 304 is driven to contract by the cylinder 401 to make the sliding seat 403 and the scraper 404 move horizontally, so as to level the concrete material on the top of the mold body 2. Collection frames 7 are provided on both sides of the mold frame 201. When the scraping mechanism 4 is working, the excess concrete material will be brought above the collection frame 7 and fall into the receiving groove provided in the collection frame 7, so as to facilitate collection and unified treatment.

[0034] Working principle: When the prefabricated building component production mold is used, concrete is first injected into the mold body 2, and then the concrete material on the top of the mold body 2 is kept flat through the scraping mechanism 4. When the scraping mechanism 4 is working, the telescopic rod 304 is driven to extend and retract through the cylinder 1 401, thereby driving the scraper 404 to move horizontally to scrape the concrete material on the top of the mold body 2, and then the concrete in the mold body 2 is vibrated and compacted through the vibration mechanism 5. When the vibration mechanism 5 is working, the telescopic rod 304 is first driven to move downward through the cylinder 2 501, thereby driving the vibration motor 504 to move downward, so that the vibration rod 506 penetrates into the concrete and fully contacts the concrete material, and the vibration motor 504 is started, and the vibration rod 506 vibrates the concrete material. The tamping can reduce the phenomenon of honeycomb pockmarks on the surface of the concrete after solidification. After vibration tamping, the telescopic rod 304 is driven by the cylinder 2 501 to contract to make the vibrating rod 506 away from the concrete material. If the concrete material is injected again, the above-mentioned scraping mechanism 4 and the vibration mechanism 5 are repeatedly used to repeat the work until there is no need to continue to inject concrete material into the mold body 2. When demolding, the demolding is assisted by the demolding mechanism 3. When the demolding mechanism 3 is working, the motor 1 301 drives the screw 302 to rotate, and the rotation of the screw 302 drives the movable plate 303 and the horizontal support plate 203 arranged above the movable plate 303 to move upward, and the building components formed above the horizontal support plate 203 are pushed out of the mold body 2 by the horizontal support plate 203, which effectively improves the demolding rate.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mold for producing assembled building components, comprising a bottom plate (1), the bottom plate (1) being arranged parallel to a horizontal plane, two vertical plates (101) being fixedly arranged on the top surface of the bottom plate (1), a top plate (102) being fixedly arranged on the top end of the vertical plates (101), characterized in that: A fixed block (1011) is fixedly arranged on one side of the vertical plates (101) close to each other, and the fixed blocks (1011) are respectively fixedly connected to the mold body (2). A demoulding mechanism (3) is arranged above the top surface of the bottom plate (1), a scraping mechanism (4) is arranged above the mold body (2), and a vibration mechanism (5) is arranged below the top plate (102).

2. The mold for producing assembled building components according to claim 1, characterized in that: The mold body (2) comprises a mold frame (201), a mold groove (202), a horizontal support plate (203), a through groove (204) and a connecting plate (205); the mold frame (201) has a mold groove (202) on its top surface downwardly disposed, a horizontal support plate (203) is arranged in the mold groove (202), a side wall of the horizontal support plate (203) is fitted with a side wall of the mold groove (202), the mold frame (201) has a through groove (204) on its bottom surface upwardly disposed, the mold groove (202) is connected to the through groove (204), the through groove (204) is penetrated by the connecting plate (205), and a side wall of the connecting plate (205) is fitted with a side wall of the through groove (204).

3. The mold for producing assembled building components according to claim 2, characterized in that: The demoulding mechanism (3) comprises a motor (301), a screw (302), a movable plate (303), a plurality of telescopic rods (304) and two vertical support plates (305); the motor (301) and the telescopic rods (304) are arranged between the movable plate (303) and the bottom plate (1); the two ends of the telescopic rods (304) are respectively fixedly connected to the top surface of the bottom plate (1) and the bottom surface of the movable plate (303); the motor (301) The movable plate (303) is fixedly connected to the top surface of the bottom plate (1); the transmission shaft of the motor (301) is coaxially fixed with the screw (302); the screw (302) passes through the movable plate (303) and is threadedly connected to the movable plate (303); the vertical support plate (305) is arranged between the movable plate (303) and the connecting plate (205); and the two ends of the vertical support plate (305) are respectively fixedly connected to the movable plate (303) and the connecting plate (205).

4. The mold for producing assembled building components according to claim 2, characterized in that: The vibration mechanism (5) comprises a second cylinder (501), a second telescopic rod (502), a second connecting plate (503), a vibration motor (504), a connecting pipe (505) and a vibration rod (506); the second cylinder (501) is fixed to the bottom surface of the top plate (102); the transmission shaft of the second cylinder (501) is fixedly connected to the second telescopic rod (502); the second connecting plate (503) is fixedly connected to the bottom end of the second telescopic rod (502); a plurality of vibration motors (504) are fixedly connected to the bottom end of the second connecting plate (503); the output end of the vibration motor (504) is connected to the connecting pipe (505); and the bottom end of the connecting pipe (505) is fixedly connected to the vibration rod (506).

5. The mold for producing assembled building components according to claim 2, characterized in that: The scraping mechanism (4) comprises a cylinder (401), a telescopic rod (402), a sliding seat (403) and a scraper (404); two smooth plates (6) are fixedly arranged on the top surface of the mold frame (201); a smooth groove is provided on the bottom surface of the sliding seat (403) upwardly; the smooth plate (6) passes through the smooth groove provided on the sliding seat (403) and is slidably connected to the sliding seat (403); the bottom end of the sliding seat (403) is fixedly connected to the top surface of the scraper (404); the bottom surface of the scraper (404) and the top surface of the mold frame (201) are in the same horizontal plane; the side surface of the sliding seat (403) is fixedly connected to one end of the telescopic rod (402); the other end of the telescopic rod (402) is fixedly connected to the transmission shaft of the cylinder (401); and the cylinder (401) is fixedly connected to a vertical plate (101).

6. The mold for producing assembled building components according to claim 5, characterized in that: The side walls on both sides of the mold frame (201) are respectively provided with a collecting frame (7), the top surface of the collecting frame (7) is provided with a receiving groove facing downwards, and the top surface of the mold frame (201) and the top surface of the collecting frame (7) are in the same horizontal plane.

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