Warehouse logistics stacking machine double-track switching device
By designing a brand -new road fork -rail replacement equipment, using dual -track switching mechanisms and elastic positioning card connection mechanisms, the safety limit and unstable problem of dual -track changes in the existing rail mobile devices are solved, and the efficiency of the track is achieved. , Precise switching, reduced the number and cost of equipment.
Patent Information
- Application Number
- CN202421080515.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-17
AI Technical Summary
The dual-track rail replacement device of existing track mobile equipment has problems such as inadequate safety limit mechanism, unstable and accurate switch docking, and structural design defects.
Design a brand new road fork -orbit, including the initial orbit, the land -changing rail, and the main roadway, and the flexible switching of the track through the dual -track switching mechanism. This device adopts a fixed base, linear slide rail, activity base and chain drive mechanism, combined with the elastic positioning card connection mechanism and blocking limited mechanism to ensure the precise docking and stable switching of the track.
Improve the efficiency and accuracy of rail switching, reduce the number of stacking equipment equipment, reduce the cost of the library, and increase the degree of automation and flexibility.
Smart Images

Figure CN222409603U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automated track conveying equipment, in particular to a double-track switching device for a storage logistics stacker. Background Art
[0002] Many track-moving equipment (such as stackers, AGV robots, etc.) are double-track track-changing devices. The turnout is an important component of the track-switching stacker system. The stacker can switch tracks freely through the turnout, making the track scalable. On the premise of meeting the frequency of in-and-out storage, the number of stackers can be reduced, the cost of the vertical warehouse can be greatly reduced, and the degree of automation and flexibility are higher. With the development of society, people have higher and higher requirements for the use of vertical warehouses, the storage capacity is getting larger and larger, and the control of the cost of vertical warehouses is becoming more and more stringent. They all want to achieve the maximum storage capacity at the lowest cost. The traditional solution is to make the vertical warehouse larger, but the number of transport storage equipment (such as stackers) required is more, and the cost of the vertical warehouse increases accordingly. In order to reduce costs, the number of equipment must be controlled, which requires a stacker to shuttle back and forth in multiple lanes. The track will be different from the traditional track, and an important component, namely the turnout, will be added. The stacker can switch tracks freely through the turnout, making the track scalable. On the premise of meeting the frequency of in-and-out storage, the number of stackers can be reduced, the cost of the vertical warehouse can be greatly reduced, and the degree of automation and flexibility are higher.
[0003] At present, there are track-changing turnout equipment in some rail transit fields. However, this type of equipment has the following problems: first, the corresponding safety limit mechanism is not in place; second, the turnout connection is unstable and inaccurate; and third, the structural design has corresponding defects. Utility Model Content
[0004] The purpose of the utility model is to provide a double-track switching device for a storage logistics stacker in view of the above situation. The device improves the switching efficiency and accuracy by designing a new turnout track changing equipment.
[0005] The specific scheme of the utility model is: a double-track switching device for a storage logistics stacker, comprising an initial ground rail, a lane-changing ground rail and a main lane ground rail, wherein the initial ground rail and the lane-changing ground rail are both straight rails, and the main lane ground rail is a curved rail, and the lane-changing ground rail, the main lane ground rail and the initial ground rail form a switch, and a double-track switching mechanism is arranged at the switch between the lane-changing ground rail, the main lane ground rail and the initial ground rail, and the double-track switching mechanism has a fixed base, which is arranged below the switch, and two linear slide rails parallel to each other are obliquely arranged on the fixed base, and a movable base is slidably mounted on the linear slide rail, and the movable base is driven to switch back and forth by a set of chain driving mechanisms arranged at the bottom, and a section of switching straight rail and a section of switching curved rail are arranged on the movable base, and the switching straight rail and the switching curved rail alternately realize the docking of the initial ground rail with the lane-changing ground rail and the docking of the initial ground rail with the main lane ground rail under the drive of the movable base; elastic positioning clamping mechanisms are also respectively arranged at both ends of the switching straight rail and the switching curved rail.
[0006] Furthermore, the elastic positioning clamping mechanism described in the utility model includes a marble, a built-in cavity for the marble, a top spring and a clamping arc groove, wherein the clamping arc groove is concavely arranged on the end faces of the initial ground rail, the lane change ground rail and the main lane ground rail on the docking side, and the built-in cavity for the marble is arranged on the end heads of the switching straight rail and the switching curved rail, and the mouth diameter of the built-in cavity for the marble is smaller than the diameter of the marble, and the marble and the top spring are both placed in the corresponding built-in cavity for the marble, and the top spring pushes the marble and protrudes out of the mouth of the built-in cavity for the marble.
[0007] Furthermore, the chain drive mechanism described in the utility model includes a reduction motor, a driving sprocket, a chain and a tensioning mechanism. The reduction motor and the tensioning mechanism are respectively arranged at two ends of the fixed base, the driving sprocket is installed on the reduction motor, one end of the chain is fixedly connected to one end of the movable base, and the other end of the chain is sequentially wrapped around the driving sprocket and the tensioning mechanism and then connected to the other end of the movable base.
[0008] Furthermore, the tensioning mechanism in the utility model includes a tensioning seat, a tensioning sprocket and a tensioning wheel base plate, wherein the tensioning sprocket is placed on the tensioning wheel base plate, the tensioning seat is placed on the fixed base, and the tensioning wheel base plate is connected to the tensioning seat through a tensioning adjustment bolt.
[0009] Furthermore, the switching of the straight rails in the utility model realizes seamless connection between the initial ground rail and the lane-changing ground rail, and the switching of the curved rails realizes seamless connection between the initial ground rail and the main lane ground rail.
[0010] Furthermore, in the utility model, both ends of each linear slide rail are provided with a blocking and limiting mechanism, and the blocking and limiting mechanism includes a blocker and a detection switch.
[0011] Furthermore, a plurality of linear sliders are installed at the bottom of the movable base in the utility model, and the movable base is slidably connected to the linear slide rails through the linear sliders.
[0012] Furthermore, in the utility model, a first high-definition camera and a second high-definition camera are respectively arranged on one side of the initial ground rail at the docking end and on the outer side of the switch between the lane change ground rail and the main lane ground rail, and the first high-definition camera and the second high-definition camera are both communicatively connected to a set of central control equipment.
[0013] The application of this utility model provides a guarantee for reducing the number of stacker equipment and controlling equipment costs. A stacker can shuttle back and forth in multiple lanes, and the stacker can switch tracks freely through switches, making the track scalable. Under the premise of meeting the frequency of in and out of the warehouse, the number of stackers can be reduced, the cost of the vertical warehouse can be greatly reduced, the degree of automation is higher, the flexibility is stronger, and it is easy to promote as a whole. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the first state structure of the utility model (switching curved rails to dock);
[0015] Figure 2 This is a schematic diagram of the second state structure of the utility model (switching straight rail docking);
[0016] Figure 3 yes Figure 1 A magnified schematic diagram of the structure at K in the middle;
[0017] Figure 4 It is a structural schematic diagram of the elastic positioning clamping mechanism in the utility model.
[0018] In the figure: 1—initial ground rail, 2—first high-definition camera, 3—switching curved rail, 4—linear slide rail, 5—switching straight rail, 6—linear slider, 7—movable base, 8—fixed base, 9—blocker, 10—detection switch, 11—lane-changing ground rail, 12—second high-definition camera, 13—main lane ground rail, 14—chain, 15—reduction motor, 16—driving sprocket, 17—tensioning wheel base plate, 18—tensioning seat, 19—tensioning adjustment bolt, 20—tensioning sprocket, 21—clamping arc groove, 22—marble, 23—marble built-in cavity, 24—top spring. DETAILED DESCRIPTION
[0019] The following will be combined with the accompanying drawings of the utility model to clearly and completely describe the technical solution of the utility model. It is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the protection scope of the utility model. In the description of the utility model, it should be noted that the terms "upper", "lower", "inside", "outside" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when used, which is only for the convenience of describing the utility model or simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed or operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.
[0020] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0021] See also Figure 1 to Figure 4The utility model is a double-track switching device for a storage logistics stacker, comprising an initial ground rail 1, a lane-changing ground rail 11 and a main lane ground rail 13, wherein the initial ground rail and the lane-changing ground rail are straight rails, the main lane ground rail is a curved rail, the lane-changing ground rail and the main lane ground rail form a switch with the initial ground rail, and a double-track switching mechanism is arranged at the switch between the lane-changing ground rail and the main lane ground rail and the initial ground rail, the double-track switching mechanism has a fixed base 8, which is arranged below the switch, and two linear slide rails 4 parallel to each other are obliquely arranged on the fixed base, and a movable base 7 is slidably mounted on the linear slide rail, and the movable base is driven to switch back and forth by a chain drive mechanism arranged at the bottom, further, the utility model The chain drive mechanism includes a reduction motor 15, a driving sprocket 16, a chain 14 and a tensioning mechanism. The reduction motor and the tensioning mechanism are respectively arranged at two ends of the fixed base, and the driving sprocket is installed on the reduction motor. One end of the chain is fixedly connected to one end of the movable base, and the other end of the chain is sequentially wound around the driving sprocket and the tensioning mechanism and then connected to the other end of the movable base. A section of switching straight rail 5 and a section of switching curved rail 3 are arranged on the movable base. The switching straight rail and the switching curved rail are driven by the movable base to alternately realize the docking of the initial ground rail with the lane change ground rail and the docking of the initial ground rail with the main lane ground rail; elastic positioning clamping mechanisms are also respectively arranged at both ends of the switching straight rail and the switching curved rail.
[0022] Furthermore, the elastic positioning clamping mechanism described in the utility model includes a marble 22, a marble built-in cavity 23, a top spring 24 and a clamping arc groove 21, wherein the clamping arc groove is concavely arranged on the end face of the initial ground rail, the lane change ground rail and the main tunnel ground rail on the docking side, and the marble built-in cavity is arranged on the end head of the switching straight rail and the switching curved rail, the mouth diameter of the marble built-in cavity is smaller than the diameter of the marble, the marble and the top spring are both placed in the corresponding marble built-in cavity, and the top spring pushes the marble and protrudes out of the mouth of the marble built-in cavity.
[0023] Furthermore, the tensioning mechanism in the utility model includes a tensioning seat 18, a tensioning sprocket 20 and a tensioning wheel base plate 17, wherein the tensioning sprocket is placed on the tensioning wheel base plate, the tensioning seat is placed on the fixed base, and the tensioning wheel base plate is connected to the tensioning seat through a tensioning adjustment bolt 19.
[0024] Furthermore, the switching of the straight rail in this embodiment realizes seamless connection between the initial ground rail and the lane-changing ground rail, and the switching of the curved rail realizes seamless connection between the initial ground rail and the main lane ground rail. Furthermore, in the utility model, both ends of each of the linear slide rails are provided with blocking and limiting mechanisms, and the blocking and limiting mechanisms include a blocker 9 and a detection switch 10. Furthermore, in the utility model, a plurality of linear sliders 6 are installed at the bottom of the movable base, and the movable base is slidably connected to the linear slide rails through linear sliders. Furthermore, in the utility model, a first high-definition camera 2 and a second high-definition camera 12 are respectively arranged on one side of the docking end of the initial ground rail and on the outer side of the turnout between the lane-changing ground rail and the main lane ground rail, and the first high-definition camera and the second high-definition camera are both communicatively connected to a set of central control equipment.
[0025] For the track changing device of the utility model, when it is actually used, the track can be expanded, that is, it is not limited to switching between the two ground rails of the lane changing ground rail and the main lane ground rail, and switching tracks can be appropriately increased. The method of use is still the same. The operation status of the stacker or AGV car on the track is photographed by the first high-definition camera and the second high-definition camera, and the feedback is fed back to the central control device, which then decides which ground rail to switch, and then instructs the double-track switching mechanism to switch.
[0026] In the utility model, the above device can also enable the stacker to switch from the lane-changing ground rail and the main lane ground rail to the initial ground rail in the reverse process, and the operation process is also the same.
[0027] The specific track switching operation is carried out as follows: the reduction motor drives the driving sprocket to rotate, and the driving sprocket and the tensioning sprocket cooperate to drive the chain to pull back and forth. The chain drives the movable base to run along the linear slide rail, and then drives the switching straight rail or switching curved rail on it to reach the corresponding docking track position. During the docking process, the marbles are stuck into the corresponding card-joining arc grooves to achieve precise positioning, and the marbles at both ends are stuck in at the same time to achieve precise and stable positioning docking; when it is necessary to switch it, the marble compresses the top spring under the action of the corresponding pulling force, and the marble is squeezed into the built-in cavity of the marble to realize derailment operation, which saves effort and can achieve precise positioning and docking.
[0028] The application of this utility model provides a guarantee for reducing the number of equipment and controlling equipment costs. A stacker can shuttle back and forth in multiple lanes, and the stacker can switch tracks freely through switches, making the track scalable. Under the premise of meeting the frequency of in and out of the warehouse, the number of stackers can be reduced, the cost of the vertical warehouse can be greatly reduced, the degree of automation is higher, and the flexibility is stronger; at the same time, the track can be changed through standardized operation methods, which is easy to promote as a whole.
Claims
1. A double-track switching device for a storage logistics stacker, comprising an initial ground rail, a lane-changing ground rail and a main lane ground rail, wherein the initial ground rail and the lane-changing ground rail are straight rails, the main lane ground rail is a curved rail, and the lane-changing ground rail and the main lane ground rail form a turnout with the initial ground rail, characterized in that: A double-track switching mechanism is arranged at the switch between the lane-changing ground rail and the main lane ground rail and the initial ground rail. The double-track switching mechanism has a fixed base, which is arranged below the switch. Two linear slide rails parallel to each other are obliquely arranged on the fixed base. A movable base is slidably mounted on the linear slide rail. The movable base is driven to switch back and forth by a chain driving mechanism arranged at the bottom. A switching straight rail and a switching curved rail are arranged on the movable base. The switching straight rail and the switching curved rail are driven by the movable base to alternately connect the initial ground rail with the lane-changing ground rail and the initial ground rail with the main lane ground rail; elastic positioning clamping mechanisms are also arranged at both ends of the switching straight rail and the switching curved rail.
2. A double-track switching device for a storage logistics stacker according to claim 1, characterized in that: The elastic positioning clamping mechanism includes a marble, a marble built-in cavity, a top spring and a clamping arc groove, wherein the clamping arc groove is concavely arranged on the end faces of the initial ground rail, the lane change ground rail and the main lane ground rail on the docking side, and the marble built-in cavity is arranged on the end heads of the switching straight rail and the switching curved rail, and the mouth diameter of the marble built-in cavity is smaller than the diameter of the marble, and the marble and the top spring are both placed in the corresponding marble built-in cavity, and the top spring pushes the marble and protrudes out of the mouth of the marble built-in cavity.
3. A double-track switching device for a storage logistics stacker according to claim 1, characterized in that: The chain driving mechanism includes a reduction motor, a driving sprocket, a chain and a tensioning mechanism. The reduction motor and the tensioning mechanism are respectively arranged at two ends of the fixed base. The driving sprocket is installed on the reduction motor. One end of the chain is fixedly connected to one end of the movable base, and the other end of the chain is sequentially wound around the driving sprocket and the tensioning mechanism and then connected to the other end of the movable base.
4. A double-track switching device for a storage logistics stacker according to claim 3, characterized in that: The tensioning mechanism includes a tensioning seat, a tensioning sprocket and a tensioning wheel base plate, wherein the tensioning sprocket is arranged on the tensioning wheel base plate, the tensioning seat is arranged on the fixed base, and the tensioning wheel base plate is connected to the tensioning seat through a tensioning adjustment bolt.
5. The double-track switching device for a warehouse logistics stacker according to claim 1, characterized in that: The switching of the straight rail realizes seamless connection between the initial ground rail and the lane-changing ground rail, and the switching of the curved rail realizes seamless connection between the initial ground rail and the main lane ground rail.
6. A double-track switching device for a storage logistics stacker according to claim 1, characterized in that: Both ends of each linear slide rail are provided with a blocking and limiting mechanism, and the blocking and limiting mechanism includes a blocker and a detection switch.
7. A double-track switching device for a storage logistics stacker according to claim 1, characterized in that: A plurality of linear slide blocks are arranged at the bottom of the movable base, and the movable base is slidably connected with the linear slide rails through the linear slide blocks.
8. The double-track switching device for a warehouse logistics stacker according to claim 1, characterized in that: A first high-definition camera and a second high-definition camera are respectively arranged on one side of the initial ground rail at the docking end and on the outer side of the switch between the lane-changing ground rail and the main lane ground rail. Both the first high-definition camera and the second high-definition camera are communicatively connected to a set of central control equipment.
Citation Information
Cited By
Heavy warehouse logistics turnout double-track rail changing system and rail changing method
CN118358917A