3D screen cloth shaping equipment

Abstract

The utility model discloses 3D screen cloth shaping equipment, and belongs to the technical field of fabric processing, the 3D screen cloth shaping equipment comprises a workbench, a sliding groove is formed in one side of the upper surface of the workbench, a screen cloth flattening assembly is slidably connected to the inner wall of the sliding groove, a protection plate is fixedly mounted on the upper surface of the workbench, and a conveying belt is mounted on the inner wall of the protection plate; a driving shaft is installed on the inner wall of the conveying belt in a penetrating mode, 3D screen cloth is cut through a cutter arranged at the lower end of an electric sliding table, linear guiding is conducted on the electric sliding table and the cutter through a cross rod and a sliding rail, it is guaranteed that the edge of the cut 3D screen cloth is in a standard straight line through the electric sliding table and the cutter, and the 3D screen cloth is cut through the cutter. By means of reciprocating mechanical motion of the electric sliding table and the sliding rail, batch shaping operation and one-time forming of the 3D mesh cloth are achieved, the production efficiency is greatly improved, the shaping effect of the 3D mesh cloth is guaranteed, and convenience is provided for subsequent edge covering operation.

Description

Technical Field

[0001] The present application relates to the technical field of fabric processing, and in particular to a 3D mesh shaping device. Background Art

[0002] 3D mesh is commonly known as extra-thick sandwich mesh, or 3D spacer fabric. It is a new pure fabric material with excellent breathability, elasticity, and support. In the process of processing 3D mesh, multiple processes such as cutting, sewing, and hemming are required. The production of 3D mesh with stretching, buffering and rebound functions is through the unique double-layer structure process of warp knitting double needle bed. The polyester high-elastic yarn with high rebound support is woven into the middle of the two layers of fabric, so that the fabric has both buffering and rebound comfort. In particular, the surface layer adopts a mesh structure and the bottom layer adopts a plain weave structure, which makes the surface layer of the fabric breathable and heat-dissipating, soft and comfortable to the touch, while the bottom layer has a stiff and smooth feel, and the middle layer has both support and resilience.

[0003] Since there are several mesh holes on the 3D mesh, and after processing, the overall shape of the 3D mesh, especially the shape of the edge part, still needs further trimming and adjustment to facilitate subsequent edge shaping and hemming operations. The shaping of the 3D mesh needs to be done manually, and the entire process is difficult to quantify and centralize, and the processing effect is difficult to guarantee. If the shaping effect is not good, the subsequent hemming effect will be seriously affected, and the 3D mesh cannot be fixed during the shaping process.

[0004] For this purpose, we propose a 3D mesh shaping device. Utility Model Content

[0005] In view of the shortcomings of the prior art, the present application provides a 3D mesh shaping device, which overcomes the shortcomings of the prior art and aims to solve the problem that the existing 3D mesh shaping device needs to rely on manual work during the shaping process of the 3D mesh, the entire process is difficult to quantify and centrally process, and the processing effect is difficult to guarantee. If the shaping effect is not good, it will seriously affect the subsequent edging effect, and the 3D mesh cannot be fixed during the shaping process of the 3D mesh.

[0006] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a 3D mesh shaping equipment, comprising a workbench, a slide groove is provided on one side of the upper surface of the workbench, a mesh flattening component is slidably connected to the inner wall of the slide groove, a protective plate is fixedly installed on the upper surface of the workbench, a conveyor belt is installed on the inner wall of the protective plate, a drive shaft is installed through the inner wall of the conveyor belt, a drive motor is installed at one end of the drive shaft, the drive shaft passes through the protective plate and is fixedly connected to the drive motor, a side panel is fixedly attached to one side of the workbench, and a cutting and shaping component is fixedly installed on the upper surface of the side panel.

[0007] By adopting the above technical solution, the 3D mesh cloth can be transported after processing through the conveyor belt and the drive shaft, reducing the degree of manual handling labor.

[0008] As a preferred technical solution of the present application, the driving motor is installed on the upper surface of the workbench through a driving shaft.

[0009] By adopting the above technical solution, work efficiency is improved and user operation is convenient.

[0010] As a preferred technical solution of the present application, a fixed noise reduction plate is installed at the bottom of the driving motor.

[0011] By adopting the above technical solution, the noise during production can be reduced by installing and fixing the noise reduction plate at the bottom of the driving motor.

[0012] As a preferred technical solution of the present application, the mesh flattening assembly includes a horizontal plate, a pressure plate is fixedly attached to the lower surface of the horizontal plate, a perforation is opened on the outer wall of one side of the horizontal plate, a vertical plate is fixedly installed on the inner wall of the perforation, a ball bearing is provided on the outer wall of the lower end of the vertical plate, a pneumatic rod is fixedly installed on one side of the vertical plate, and the output end of the pneumatic rod is fixedly connected to one side of the horizontal plate.

[0013] By adopting the above technical solution, the fixing angle of the mesh cloth can be easily adjusted through the ball at the lower end of the vertical plate.

[0014] As a preferred technical solution of the present application, the pressure plate is specifically made of stainless steel.

[0015] By adopting the above technical solution, the pressure plate is provided with a stainless steel component, which can prevent rust during use and is strong and durable.

[0016] As a preferred technical solution of the present application, the lower end of the vertical plate is installed on the inner wall of the slide groove through ball bearing movement, and the vertical plate is specifically made of stainless steel.

[0017] The adoption of the above technical solution is conducive to adjusting the angle of the 3D mesh cloth. The setting of the ball and the slide groove makes the sliding of the vertical board more flexible, which is convenient for adjusting the fixed angle and preventing derailment.

[0018] As a preferred technical solution of the present application, the cutting and shaping component includes a hydraulic lifting cylinder, a lifting rod is fixedly installed on the upper end of the hydraulic lifting cylinder, a top plate is fixedly installed on the upper end of the lifting rod, a fixed shaft sleeve is fixedly sleeved on the upper end of the outer wall of the lifting rod, a cross bar is fixedly welded to the outer wall of the fixed shaft sleeve, a sliding track is provided on the outer wall of the cross bar, an electric slide is slidably installed on the outer wall of the sliding track, the electric slide is installed on the outer wall of the cross bar through the sliding track, and a cutting knife is installed on the lower surface of the electric slide.

[0019] By adopting the above technical solution, the electric slide and the slide rail can facilitate cutting of the 3D mesh after processing.

[0020] As a preferred technical solution of the present application, one end of the cross bar is fixedly welded to the outer wall of the fixed sleeve, both ends of the cross bar are fixedly welded with limiting blocks, and the cross bar is arranged on the upper surface of the workbench through the fixed sleeve.

[0021] By adopting the above technical solution, the limiting blocks arranged at both ends of the cross bar can be used to limit the 3D mesh cloth during cutting, thereby improving the cutting efficiency.

[0022] Compared with the prior art, the beneficial effects of this application are:

[0023] The present application sets up structures such as a workbench, a slide, a horizontal plate, a pressure plate, perforations, a vertical plate, ball bearings and a conveyor belt. The processed 3D mesh cloth is transported by the conveyor belt, thereby reducing the degree of manual handling labor. The slide provided on one side of the workbench is slidably connected with the ball bearing provided at the lower end of the vertical plate. The vertical plate and the ball bearings can slide parallel in the slide, thereby facilitating the adjustment of the angle of the vertical plate. The horizontal plate is installed on the outer wall of the vertical plate, and the horizontal plate penetrates the vertical plate. The height is adjusted through the perforations on the upper surface of the vertical plate. The processed 3D mesh cloth can be partially flattened by the pressure plate, thereby ensuring the fixing effect during the shaping process of the 3D mesh cloth and providing convenience for subsequent cutting operations.

[0024] The present application is provided with structures such as a hydraulic lifting cylinder, a lifting rod, a top plate, a fixed shaft sleeve, a cross bar, a sliding rail, an electric slide and a cutting knife. The lifting rod is driven by the hydraulic lifting cylinder, and the height of the fixed shaft sleeve and the cross bar is adjusted by the lifting rod. The electric slide is installed through the sliding rail provided on the outer wall of the cross bar. The 3D mesh cloth is cut by the cutting knife provided at the lower end of the electric slide. The electric slide and the cutting knife are linearly guided by the cross bar and the sliding rail, thereby ensuring that the electric slide and the cutting knife present a standard straight line for the edge of the 3D mesh cloth after cutting. The reciprocating mechanical motion of the electric slide and the sliding rail is utilized to realize batch shaping operations for the 3D mesh cloth, and one-time molding is achieved, which greatly improves the production efficiency, thereby ensuring the shaping effect of the 3D mesh cloth and providing convenience for subsequent hemming operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the overall structure of this application;

[0026] Figure 2 for Figure 1 A schematic diagram of the structure of the mesh cloth flattening assembly;

[0027] Figure 3 for Figure 1 Schematic diagram of the structure of the cutting and shaping component.

[0028] Description of reference numerals:

[0029] 1. Workbench; 2. Slide; 3. Mesh flattening assembly; 31. Horizontal plate; 32. Pressing plate; 33. Perforation; 34. Vertical plate; 35. Ball bearing; 36. Pneumatic rod; 4. Protective plate; 5. Conveyor belt; 6. Drive shaft; 7. Drive motor; 8. Side plate; 9. Cutting and shaping assembly; 91. Hydraulic lifting cylinder; 92. Lifting rod; 93. Top plate; 94. Fixed bushing; 95. Horizontal bar; 96. Sliding track; 97. Electric slide; 98. Cutting knife. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0031] See also Figure 1-3 A 3D mesh shaping equipment comprises a workbench 1, a slide groove 2 is provided on one side of the upper surface of the workbench 1, a mesh flattening component 3 is slidably connected to the inner wall of the slide groove 2, a protective plate 4 is fixedly installed on the upper surface of the workbench 1, a conveyor belt 5 is installed on the inner wall of the protective plate 4, a driving shaft 6 is installed through the inner wall of the conveyor belt 5, a driving motor 7 is installed at one end of the driving shaft 6, the driving shaft 6 penetrates the protective plate 4 and is fixedly connected to the driving motor 7, a side plate 8 is fixedly attached to one side of the workbench 1, a cutting and shaping component 9 is fixedly installed on the upper surface of the side plate 8, the 3D mesh can be transported after processing through the conveyor belt 5 and the driving shaft 6, and the labor degree of manual handling is reduced, the driving motor 7 is installed on the upper surface of the workbench 1 through the driving shaft 6, and a fixed noise reduction plate is installed at the bottom of the driving motor 7, and the noise during production can be reduced by installing the fixed noise reduction plate at the bottom of the driving motor 7.

[0032] For details, please refer to Figure 1 and Figure 2The mesh flattening assembly 3 includes a horizontal plate 31, a pressing plate 32 is fixedly attached to the lower surface of the horizontal plate 31, a through hole 33 is opened on the outer wall of one side of the horizontal plate 31, a vertical plate 34 is fixedly installed on the inner wall of the through hole 33, a ball 35 is arranged on the outer wall of the lower end of the vertical plate 34, a pneumatic rod 36 is fixedly installed on one side of the vertical plate 34, and the output end of the pneumatic rod 36 is fixedly connected to one side of the horizontal plate 31. The pressing plate 32 is specifically made of stainless steel. The setting of the pressing plate 32 using stainless steel components can prevent rust during use, and it is strong and durable. The lower side of the vertical plate 34 The end is movably installed on the inner wall of the slide groove 2 through the ball bearing 35, and the vertical plate 34 is specifically made of stainless steel, which is convenient for adjusting the fixed angle of the 3D mesh cloth. The setting of the ball bearing 35 and the slide groove 2 makes the sliding of the vertical plate 34 more flexible, which is convenient for adjusting the fixed angle and preventing derailment. The vertical plate 34 is installed through the perforated inner wall of the horizontal plate 31, and the horizontal plate 31 is driven to rise and fall by the pneumatic rod 36. The horizontal plate 31 and the pressing plate 32 are fitted on the upper surface of the 3D mesh cloth, which is conducive to fitting and pressing the mesh cloth.

[0033] For details, please refer to Figure 1 and Figure 3 The cutting and shaping component 9 includes a hydraulic lifting cylinder 91, a lifting rod 92 is fixedly installed on the upper end of the hydraulic lifting cylinder 91, a top plate 93 is fixedly installed on the upper end of the lifting rod 92, a fixed sleeve 94 is fixedly sleeved on the upper end of the outer wall of the lifting rod 92, a cross bar 95 is fixedly welded on the outer wall of the fixed sleeve 94, a sliding track 96 is opened on the outer wall of the cross bar 95, an electric slide 97 is slidably installed on the outer wall of the sliding track 96, the electric slide 97 is installed on the outer wall of the cross bar 95 through the sliding track 96, and a cutting The knife 98 is convenient for cutting the 3D mesh after processing through the electric slide 97 and the slide rail. One end of the cross bar 95 is fixedly welded to the outer wall of the fixed shaft sleeve 94, and the two ends of the cross bar 95 are fixedly welded with limiting blocks. The cross bar 95 is set on the upper surface of the workbench 1 through the fixed shaft sleeve 94. The limiting blocks set at both ends of the cross bar 95 can be used to limit the position during the cutting process of the 3D mesh. The electric slide 97 and the sliding track 96 are used for reciprocating mechanical motion, which makes it convenient to shape the edge of the mesh, thereby improving the cutting efficiency.

[0034] Working principle: the driving motor 7 is used to drive the driving shaft 6, and the conveyor belt 5 is driven by the driving shaft 6. The processed 3D mesh cloth is transported by the conveyor belt 5, so as to reduce the degree of manual handling labor. The slide groove 2 set on one side of the workbench 1 is slidably connected with the ball 35 set at the lower end of the vertical plate 34. The vertical plate 34 and the ball 35 can slide parallel in the slide groove 2, so as to facilitate the adjustment of the angle of the vertical plate. The horizontal plate 31 is installed on the outer wall of the vertical plate 34 through the horizontal plate 31, and the vertical plate 34 is penetrated by the horizontal plate 31. The height of the horizontal plate 31 in the perforation 33 is adjusted by the pneumatic rod set on one side of the vertical plate 34. The processed 3D mesh cloth can be partially flattened by the pressing plate 32, which ensures the fixing effect during the shaping process of the 3D mesh cloth, provides convenience for the subsequent cutting operation, and is convenient for the 3D mesh cloth. After the cloth is fixed, the lifting rod 92 is driven by the hydraulic lifting cylinder 91, and the height of the fixed shaft sleeve 94 and the cross bar 95 is adjusted by the lifting rod 92. The sliding track 96 set on the outer wall of the cross bar 95 is used to penetrate and install the electric slide 97, and the cutting knife 98 set at the lower end of the electric slide 97 is used to cut the 3D mesh cloth. The electric slide 97 and the cutting knife 98 are linearly guided by the cross bar 95 and the sliding track 96, which ensures that the electric slide 97 and the cutting knife 98 present a standard straight line on the edge of the cut 3D mesh cloth. The electric slide 97 and the sliding track 96 are used for reciprocating mechanical motion to realize the batch shaping operation of the 3D mesh cloth, which is formed in one time and greatly improves the production efficiency, thereby ensuring the shaping effect of the 3D mesh cloth and providing convenience for the subsequent hemming operation.

[0035] Finally, it should be noted that in the description of this application, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on this application.

[0036] In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0037] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. Although the present application is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A 3D mesh shaping device, comprising a workbench (1), characterized in that: A slide groove (2) is provided on one side of the upper surface of the workbench (1), and a mesh flattening component (3) is slidably connected to the inner wall of the slide groove (2). A protective plate (4) is fixedly installed on the upper surface of the workbench (1), and a conveyor belt (5) is installed on the inner wall of the protective plate (4). A driving shaft (6) is installed through the inner wall of the conveyor belt (5), and a driving motor (7) is installed at one end of the driving shaft (6). The driving shaft (6) passes through the protective plate (4) and is fixedly connected to the driving motor (7). A side plate (8) is fixedly attached to one side of the workbench (1), and a cutting and shaping component (9) is fixedly installed on the upper surface of the side plate (8).

2. A 3D mesh shaping device according to claim 1, characterized in that: The driving motor (7) is mounted on the upper surface of the workbench (1) via a driving shaft (6).

3. The 3D mesh shaping device according to claim 1, characterized in that: A fixed noise reduction plate is installed at the bottom of the driving motor (7).

4. The 3D mesh shaping device according to claim 1, characterized in that: The mesh flattening assembly (3) comprises a horizontal plate (31), a pressing plate (32) being fixedly attached to the lower surface of the horizontal plate (31), a through hole (33) being provided on the outer wall of one side of the horizontal plate (31), a vertical plate (34) being fixedly mounted on the inner wall of the through hole (33), a ball bearing (35) being provided on the outer wall of the lower end of the vertical plate (34), a pneumatic rod (36) being fixedly mounted on one side of the vertical plate (34), and an output end of the pneumatic rod (36) being fixedly connected to one side of the horizontal plate (31).

5. The 3D mesh shaping device according to claim 4, characterized in that: The pressing plate (32) is specifically made of a stainless steel component.

6. The 3D mesh shaping device according to claim 4, characterized in that: The lower end of the vertical plate (34) is movably mounted on the inner wall of the slide groove (2) via a ball bearing (35), and the vertical plate (34) is specifically made of stainless steel.

7. The 3D mesh shaping device according to claim 1, characterized in that: The cutting and shaping component (9) comprises a hydraulic lifting cylinder (91), a lifting rod (92) is fixedly mounted on the upper end of the hydraulic lifting cylinder (91), a top plate (93) is fixedly mounted on the upper end of the lifting rod (92), a fixed shaft sleeve (94) is fixedly sleeved on the upper end of the outer wall of the lifting rod (92), a cross bar (95) is fixedly welded to the outer wall of the fixed shaft sleeve (94), a sliding track (96) is provided on the outer wall of the cross bar (95), an electric slide (97) is slidably mounted on the outer wall of the sliding track (96), the electric slide (97) is installed on the outer wall of the cross bar (95) through the sliding track (96), and a cutting knife (98) is installed on the lower surface of the electric slide (97).

8. The 3D mesh shaping device according to claim 7, characterized in that: One end of the cross bar (95) is fixedly welded to the outer wall of the fixed shaft sleeve (94), and both ends of the cross bar (95) are fixedly welded with limit blocks. The cross bar (95) is arranged on the upper surface of the workbench (1) through the fixed shaft sleeve (94).

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