Corn tabletting production line

Abstract

The utility model discloses a corn tabletting production line, which relates to food and feed processing and comprises a first elevator, an impurity removal device, a dampening device, a second elevator, an infiltration tank device, a third elevator, a cooking tank, a tabletting machine, a drying device and a conveyor which are connected in sequence, and a scattering device is further arranged between the tabletting machine and the drying device. The scattering device comprises a blanking bin, a material passing plate, a material dispersing box, a material dispersing piece and a material discharging opening, wherein the upper part of the blanking bin is communicated with a discharging opening of the tablet press, the lower part of the blanking bin is communicated with the drying device, the material passing plate is arranged in the blanking bin, the material dispersing box is arranged on one side of the material passing plate, the material dispersing piece is rotationally arranged in the material dispersing box, and the material discharging opening is formed in the bottom of the material dispersing box and is communicated with the drying device. The utility model discloses can effectively prevent the clotting of corn sheeting, preposed the scattering process simultaneously, effectively avoid dust dissipation, greener and more environmental protection.

Description

Technical Field

[0001] The utility model relates to the technical field of grain processing machinery, in particular to a corn flake production line. Background Art

[0002] Steam flaking technology is currently the most advanced grain feed processing technology in the world. Its processing technology varies slightly due to different researchers, but is essentially the same. Generally, the grain is first steam-modulated at 100-110 degrees Celsius for 30-60 minutes to increase the moisture content of the grain by 5%-8%, and then rolled into grain flakes of a specific density with preheated rollers, dried, and cooled to a safe storage moisture. The mechanism of steam flaking technology is a starch gelatinization process, which improves the digestibility of starch in the rumen, small intestine and the entire digestive tract by destroying the tightly bound starch hydrogen bonds in the cells. In addition, the structure of the protein in the grain is changed during the processing, which is beneficial to the body's digestion and absorption of protein.

[0003] After the tableting is completed on the existing corn tableting production line, some tablets will clump, which will affect the subsequent drying effect. Incomplete drying will cause the tablets to mold and deteriorate during storage and transportation, affecting the quality of the product. Patent document with application number 202221519638.2 discloses a corn tableting device, which uses an electric telescopic rod, a cover net and a lever structure to break up the clumped corn tablets. Although the device can avoid tableting and incomplete drying to a certain extent, it has shortcomings. The main thing is that the dispersion mechanism is set in the drying equipment, which will increase dust and cause dust to dissipate in the environment. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a corn flake production line which can effectively avoid agglomeration and is environmentally friendly.

[0005] The technical solution adopted by the utility model to solve the technical problem is: the corn tableting production line comprises a first elevator, a de-impurity device, a watering device, a second elevator, an impregnation tank device, a third elevator, a cooking tank, a tablet press, a drying device and a conveyor connected in sequence.

[0006] A dispersing device is also provided between the tablet press and the drying device, and the dispersing device comprises a material drop bin whose upper part is connected with the tablet press discharge port and whose lower part is connected with the drying device, a material passing plate arranged in the material drop bin, a bulk material box arranged on one side of the material passing plate, bulk material parts rotatably arranged in the bulk material box, and a material discharge port arranged at the bottom of the bulk material box, and the material discharge port is connected with the drying device.

[0007] Furthermore, the material passing plate is arranged obliquely, the bulk material box is arranged at the lower end of the material passing plate, and a material feed port is opened on the side of the bulk material box facing the material passing plate.

[0008] Furthermore, the feed plate includes a plurality of baffle beams arranged side by side and spaced apart from each other, the cross-section of the baffle beams is triangular, and the gaps between adjacent baffle beams are larger at the top and smaller at the bottom.

[0009] Furthermore, the bulk material box is circular, and the bulk material member includes a rotating shaft arranged along the axial direction of the bulk material box, a bulk material plate arranged on the rotating shaft, and a driving member for driving the rotating shaft to rotate.

[0010] Furthermore, the bulk plate includes a connecting rod for connecting to the rotating shaft and a main body plate connected to the end of the connecting rod.

[0011] Furthermore, the bulk material box is provided with leakage holes, and the number of the bulk material plates is three groups.

[0012] Furthermore, the infiltration tank device includes at least two infiltration tank bodies, the feed port of each of the infiltration tank bodies is respectively connected to the discharge end of the second elevator, and a discharge pipe is provided at the discharge port, a discharge valve is provided on the discharge pipe and a feeding auger is connected to the bottom.

[0013] The corn flake production line includes a dispersing mechanism arranged between a tablet press and a drying device. The dispersing mechanism discharges corn flakes by setting a drop box, and the agglomerated corn flakes stay on a feeding plate and finally enter a bulk material box. The agglomerated corn flakes are dispersed by the action of a dispersing member in the bulk material box, and the dispersed corn flakes are discharged to the drying device along the side wall of the bulk material box to a discharging port. The utility model corn flake production line can effectively prevent corn flakes from agglomerating, and at the same time, the dispersing process is advanced, which effectively avoids dust emission and is more environmentally friendly. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments, in which:

[0015] Figure 1 This is a schematic diagram of the structure of a corn tableting production line according to an embodiment of the utility model;

[0016] Figure 2 It is a structural schematic diagram of a dispersing device according to an embodiment of the utility model;

[0017] Figure 3 It is a structural schematic diagram of a dispersing device according to an embodiment of the utility model;

[0018] Figure 4 1. It is a top view of the dispersing device of the utility model embodiment;

[0019] Figure 5 yes Figure 4 Section view along AA.

[0020] Description of reference numerals:

[0021] 1. First elevator; 2. De-impurity device; 3. Watering device; 4. Second elevator; 5. Wetting tank body; 51. Discharge pipe; 52. Discharge valve; 53. Feeding auger; 6. Third elevator; 7. Cooking tank; 8. Tablet press; 9. Conveyor; 10. Breaking device; 101. Drop bin; 102. Feed plate; 1021. Stop beam; 103. Bulk box; 104. Bulk parts; 1041. Rotating shaft; 1042. Bulk plate; 1043. Driving part; 105. Discharge port; 11. Drying device. DETAILED DESCRIPTION

[0022] In order to have a clearer understanding of the technical features, purposes and effects of the present utility model, the specific implementation methods of the present utility model are now described in detail with reference to the accompanying drawings.

[0023] like Figure 1-5 As shown, the corn flake production line includes a first elevator 1, a de-impurity device 2, a watering device 3, a second elevator 4, an impregnation tank device, a third elevator 6, a cooking tank 7, a tablet press 8, a drying device 11 and a conveyor 9 connected in sequence.

[0024] A dispersing device 10 is also provided between the tablet press 8 and the drying device 11, and the dispersing device 10 includes a material drop bin 101 which is connected to the discharge port of the tablet press 8 at the top and to the drying device 11 at the bottom, a feeding plate 102 arranged in the material drop bin 101, a bulk material box 103 arranged on one side of the feeding plate 102, a bulk material piece 104 rotatably arranged in the bulk material box 103, and a discharge port 105 arranged at the bottom of the bulk material box 103, and the discharge port 105 is connected to the drying device 11.

[0025] The corn flake production line includes a dispersing mechanism arranged between the tablet press 8 and the drying device 11. The dispersing mechanism discharges the corn flakes by setting a drop box, and the agglomerated corn flakes stay on the feeding plate 102 and finally enter the bulk material box 103. The agglomerated corn flakes are dispersed by the bulk material parts 104 in the bulk material box 103, and the dispersed corn flakes are discharged to the drying device 11 along the side wall of the bulk material box 103 to the discharge port 105. The utility model corn flake production line can effectively prevent the corn flakes from agglomerating, and at the same time, the dispersing process is placed in front, which effectively avoids dust emission and is more environmentally friendly.

[0026] The impregnation tank device includes at least two impregnation tank bodies 5, the feed port of each impregnation tank body 5 is respectively connected to the discharge end of the second elevator 4, and the discharge port is provided with a discharge pipe 51, and the discharge pipe 51 is provided with a discharge valve 52 and a feeding auger 53 is connected to the bottom. In this embodiment, there are two impregnation tank bodies 5, and the tablet press 8 can be effectively operated without stopping by discharging the material through time difference after impregnation, that is, the two impregnation tank bodies 5 can cross discharge the material to achieve the highest efficiency.

[0027] The feeding plate 102 is inclined, the bulk material box 103 is arranged at the lower end of the feeding plate 102, and the bulk material box 103 has a feeding port on the side facing the feeding plate 102. The feeding plate 102 includes a plurality of blocking beams 1021 arranged side by side at intervals, the cross section of the blocking beams 1021 is triangular, and the gaps between adjacent blocking beams 1021 are larger at the top and smaller at the bottom. The falling corn flakes hit the blocking beams 1021 during the fall, which can break up some clumps to a certain extent.

[0028] The bulk material box 103 is circular, and the bulk material part 104 includes a rotating shaft 1041 arranged along the axial direction of the bulk material box 103, a bulk material plate 1042 arranged on the rotating shaft 1041, and a driving part 1043 for driving the rotating shaft 1041 to rotate. The bulk material plate 1042 includes a connecting rod connected to the rotating shaft 1041 and a main plate connected to the end of the connecting rod. A leakage hole is opened on the bulk material box 103, and the bulk material plates 1042 are in three groups.

[0029] Finally, it should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0030] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.

Claims

1. A corn flake production line, comprising a first elevator (1), an impurity removal device (2), a watering device (3), a second elevator (4), an impregnation tank device, a third elevator (6), a cooking tank (7), a flake press (8), a drying device (11) and a conveyor (9) connected in sequence, characterized in that: A dispersing device (10) is further provided between the tablet press (8) and the drying device (11), the dispersing device (10) comprising a material drop bin (101) whose upper portion is connected to a material discharge port of the tablet press (8) and whose lower portion is connected to the drying device (11), a material transfer plate (102) arranged in the material drop bin (101), a bulk material box (103) arranged on one side of the material transfer plate (102), a bulk material piece (104) rotatably arranged in the bulk material box (103), and a material discharge port (105) arranged at the bottom of the bulk material box (103), wherein the material discharge port (105) is connected to the drying device (11).

2. The corn flake production line according to claim 1, characterized in that: The material transfer plate (102) is arranged in an inclined manner, the bulk material box (103) is arranged at the lower end of the material transfer plate (102), and a material feed opening is provided on a side of the bulk material box (103) facing the material transfer plate (102).

3. The corn flake production line according to claim 2, characterized in that: The material transfer plate (102) comprises a plurality of blocking beams (1021) arranged side by side and spaced apart from each other. The cross section of the blocking beams (1021) is triangular, and the gaps between adjacent blocking beams (1021) are larger at the top and smaller at the bottom.

4. The corn flake production line according to claim 3, characterized in that: The bulk material box (103) is circular, and the bulk material member (104) comprises a rotating shaft (1041) arranged along the axial direction of the bulk material box (103), a bulk material plate (1042) arranged on the rotating shaft (1041), and a driving member (1043) used for driving the rotating shaft (1041) to rotate.

5. The corn flake production line according to claim 4, characterized in that: The bulk material plate (1042) comprises a connecting rod used to be connected to the rotating shaft (1041) and a main body plate connected to the end of the connecting rod.

6. The corn flake production line according to claim 5, characterized in that: The bulk material box (103) is provided with a leakage hole, and the bulk material plates (1042) are provided in three groups.

7. The corn flake production line according to any one of claims 1 to 6, characterized in that: The infiltration tank device comprises at least two infiltration tank bodies (5), the feed port of each of the infiltration tank bodies (5) being respectively connected to the discharge end of the second elevator (4), and a discharge pipe (51) being arranged at the discharge port, the discharge pipe (51) being provided with a discharge valve (52) and having a feeding auger (53) connected to the bottom.

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