Belt mixer
By integrating crushing and mixing functions in the belt mixer and adopting a stacked setting, the problems of high purchase cost and large space occupancy of existing belt mixer equipment are solved, and the effect of reducing equipment costs and floor space is achieved. .
Patent Information
- Application Number
- CN202421226106.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The existing belt mixers need to be used with crushing equipment during work, resulting in high cost of purchasing equipment and large space for equipment, which is not conducive to small and medium-sized manufacturers.
A belt mixer is designed, integrating a crushing mechanism and a mixing mechanism, and the material is crushed through the crushing mechanism. The crushed material is mixed in the mixing box through a stirring structure. The stacked setting method is adopted to reduce the equipment's Procurement costs and footprint.
Through the integrated crushing and mixing functions, the procurement cost of the equipment is reduced and the floor space is reduced through the stacked setting, making it easier for small and medium-sized manufacturers to purchase and use the equipment.
Smart Images
Figure CN222427674U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mixers, and more specifically to a belt mixer. Background Art
[0002] The ribbon mixer is a conveying mixer, which is mainly used to mix materials with different components. Its working principle mainly includes the following steps:
[0003] Material conveying: Materials of different components are accurately fed into the belt mixer after being measured.
[0004] Mixing process: In a belt mixer, materials are mixed together under the action of a belt conveyor. The specific mixing method may vary depending on the equipment design, but usually the materials are turned, stirred or pushed on the conveyor belt to achieve a uniform mixing effect.
[0005] Material output: The mixed materials are sent out of the belt mixer through a belt conveyor for subsequent use or processing.
[0006] Ribbon mixers have the advantages of high automation, good mixing effect, and long service life, and have broad application prospects in various industries that require raw material mixing. At the same time, due to the diverse designs of ribbon mixers, they can also be customized according to specific needs to meet the requirements of different industries and processes.
[0007] However, the ribbon mixers in the prior art mostly work in conjunction with crushing equipment. The materials are crushed by the crushing equipment and then stirred and mixed by the ribbon mixer. However, since the split-type equipment also needs to use conveying equipment to convey materials during operation, the cost of purchasing the equipment is increased. In addition, the ribbon mixer occupies a large space when it is put into production, which is not conducive to the purchase of small and medium-sized manufacturers. In view of this, we propose a ribbon mixer. Utility Model Content
[0008] The purpose of the utility model is to overcome the deficiencies of the prior art, meet actual needs, and provide a belt mixer to solve the current problem that belt mixers are mostly used in conjunction with crushing equipment, but the split-type equipment still needs to be transported by conveying equipment during work, which increases the cost of purchasing the equipment, and the belt mixer occupies a large space when it is put into production, which is not conducive to the purchase of small and medium-sized manufacturers.
[0009] In order to solve the above technical problems, the utility model provides the following technical solutions: a ribbon mixer, comprising a support frame, a mixing mechanism fixedly mounted on one side of the top of the support frame, and a driving machine provided on one side of the top of the support frame and connected to the mixing mechanism;
[0010] The mixing mechanism comprises a mixing box and a cover plate arranged on the top of the mixing box, a stirring structure is rotatably installed between two sides of the mixing box, and one end of the stirring structure is connected to the driving machine, a rectangular groove is centrally opened on one side of the top of the mixing mechanism, and a crushing mechanism is fixedly installed in the rectangular groove;
[0011] The crushing mechanism includes a top plate fixed in a rectangular groove, a through groove is opened in the center of the top of the top plate, and a shell is fixedly installed in the through groove, an upper hopper is fixedly installed on the top of the shell, and reducers are fixedly installed on both sides of the shell, the input end of the reducer is connected to the motor installed on the top plate, and the output end of the reducer extends to one end of the shell where a crushing roller is fixedly installed, and the two crushing rollers are rotatably arranged in the shell, and the two crushing rollers are meshed with each other.
[0012] The utility model crushes the material through the crushing mechanism, and the crushed material falls into the mixing box, and is mixed by the stirring structure arranged in the mixing box. When the material is crushed, the material that falls into the shell through the upper hopper is crushed by two meshing crushing rollers. Since the two crushing rollers mesh with each other, the crushing effect of the material is greatly improved. The integrated mixing equipment greatly reduces the purchase cost of the equipment, and the stacking arrangement effectively reduces the space occupied by the equipment when it is put into production, which is conducive to the purchase of small and medium-sized manufacturers.
[0013] Preferably, the stirring structure comprises a driving roller, which is rotatably mounted between two sides of the mixing box, and one end of the driving roller extending out of the mixing box is fixedly connected to the driving machine.
[0014] Preferably, outer peripheral stirring belts are fixedly mounted on both sides of the outer edge surface of the driving roller, and inner peripheral stirring belts are fixedly mounted on both sides of the outer edge surface of the driving roller, and the inner peripheral stirring belts are arranged on the inner side corresponding to the outer peripheral stirring belts.
[0015] Preferably, two feeding ports are symmetrically provided on one side of the top of the cover plate close to the crushing mechanism, and a screen is fixedly installed in the feeding port.
[0016] Preferably, two loading cover doors are symmetrically hingedly installed on one side of the top of the cover plate, and the loading cover doors cover the top of the feeding port.
[0017] Preferably, a discharge port is provided in the center of the bottom end of the mixing box, and a discharge pipe is fixedly installed in the discharge port, and a valve is fixedly installed at the bottom end of the discharge pipe.
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] 1. The utility model crushes the material through the crushing mechanism, and the crushed material falls into the mixing box, and is mixed by the stirring structure arranged in the mixing box. When the material is crushed, the material falling into the shell through the upper hopper is crushed by two meshing crushing rollers. Since the two crushing rollers are meshed with each other, the crushing effect of the material is greatly improved. The integrated mixing equipment greatly reduces the purchase cost of the equipment, and the stacking setting method effectively reduces the space occupied by the equipment when it is put into production, which is conducive to the purchase of small and medium-sized manufacturers.
[0020] 2. The utility model also allows materials that do not need to be crushed to be input through the screen provided on the cover plate. When the materials are input, they are filtered through the screen. After the feeding is completed, the feeding cover door is turned over to seal the feeding port to prevent powder from flying out, thereby further enriching the function of the mixing equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 It is a schematic diagram of the internal structure of the mixing mechanism in the utility model;
[0023] Figure 3 It is a schematic diagram of the internal structure of the mixing mechanism in the utility model in a cross-sectional state;
[0024] Figure 4 It is a schematic diagram of the internal structure of the crushing mechanism in the utility model in a cross-sectional state.
[0025] Description of the numbers in the figure:
[0026] 1. Support frame; 2. Mixing mechanism; 201. Mixing box; 202. Cover plate; 203. Driving roller; 204. Outer stirring belt; 205. Inner stirring belt; 206. Feeding pipe; 207. Valve; 208. Feeding cover door; 209. Screen; 3. Driving machine; 4. Crushing mechanism; 401. Top plate; 402. Shell; 403. Feeding hopper; 404. Reducer; 405. Motor; 406. Crushing roller. DETAILED DESCRIPTION
[0027] like Figure 1 As shown, the utility model relates to a ribbon mixer, comprising a support frame 1, a mixing mechanism 2 fixedly mounted on one side of the top of the support frame 1, and a driving machine 3 provided on one side of the top of the support frame 1 and connected to the mixing mechanism 2;
[0028] like Figure 1 , Figure 2 , Figure 4As shown, in the embodiment of the utility model, in order to reduce the purchase cost of the equipment and the floor space occupied when the equipment is put into production, the mixing mechanism 2 includes a mixing box 201 and a cover plate 202 arranged on the top of the mixing box 201, a stirring structure is rotatably installed between the two sides of the mixing box 201, and one end of the stirring structure is connected to the driving machine 3, a rectangular groove is centrally provided on one side of the top of the mixing mechanism 2, and a crushing mechanism 4 is fixedly installed in the rectangular groove, the crushing mechanism 4 includes a top plate 401 fixedly provided in the rectangular groove, a through groove is centrally provided on the top of the top plate 401, and a shell 402 is fixedly installed in the through groove, an upper hopper 403 is fixedly installed on the top of the shell 402, and reducers 404 are fixedly installed on both sides of the shell 402, and the input end of the reducer 404 is connected to a reducer installed on the top plate 401. The motor 405 is on the housing 402, and the output end of the reducer 404 extends to one end of the housing 402 where a crushing roller 406 is fixedly installed. The two crushing rollers 406 are both rotatably arranged in the housing 402, and the two crushing rollers 406 are meshed and matched. The material is crushed by the crushing mechanism 4, and the crushed material falls into the mixing box 201, and is stirred and mixed by the stirring structure arranged in the mixing box 201. When the material is crushed, the material that falls into the housing 402 through the upper hopper 403 is crushed by the two meshing crushing rollers 406. The mutual meshing of the two crushing rollers 406 greatly improves the crushing effect on the material. The collective mixing equipment greatly reduces the procurement cost of the equipment, and the stacked arrangement effectively reduces the floor space occupied by the equipment when it is put into production, which is conducive to the purchase by small and medium-sized manufacturers.
[0029] like Figure 2 , Figure 3 As shown, in an embodiment of the utility model, in order to improve the effect of material mixing, the stirring structure includes a driving roller 203, the driving roller 203 is rotatably installed between the two sides of the mixing box 201, and the end of the driving roller 203 extending out of the mixing box 201 is fixedly connected to the driving machine 3, both sides of the outer edge surface of the driving roller 203 are fixedly installed with peripheral stirring belts 204, and both sides of the outer edge surface of the driving roller 203 are fixedly installed with inner peripheral stirring belts 205, the inner peripheral stirring belt 205 is arranged on the inner side corresponding to the outer peripheral stirring belt 204, the driving machine 3 drives the driving roller 203 to rotate, so that the two peripheral stirring belts 204 and the two inner peripheral stirring belts 205 are driven by the driving roller 203 to complete the stirring and mixing of the materials in the mixing box 201, and during the mixing process, the two peripheral stirring belts 204 and the two inner stirring belts 205 are used to complete the mixing of the materials on the inner side and the outer side respectively, thereby greatly improving the mixing effect.
[0030] like Figure 2 , Figure 3As shown, in the embodiment of the utility model, in order to further enrich the functions of the mixing equipment, two feeding ports are symmetrically opened on one side of the top of the cover plate 202 close to the crushing mechanism 4, and a screen 209 is fixedly installed in the feeding port, and two loading cover doors 208 are symmetrically hingedly installed on one side of the top of the cover plate 202, and the loading cover door 208 covers the top of the feeding port, and a discharge port is centrally opened at the bottom end of the mixing box 201, and a discharge pipe 206 is fixedly installed in the discharge port, and a valve 207 is fixedly installed at the bottom end of the discharge pipe 206, and the material that does not need to be crushed is fed through the screen 209 arranged on the cover plate 202, and the material is filtered through the screen 209 when it is fed. After the feeding is completed, the loading cover door 208 is flipped over to seal the feeding port to prevent powder from flying out, thereby further enriching the functions of the mixing equipment.
[0031] Working principle: This embodiment provides a belt mixer. When in use, the material is put into the upper hopper 403, and the two crushing rollers 406 are driven to rotate by two reducers 404 equipped with electric motors 405, so that the material falling into the shell 402 through the upper hopper 403 is crushed by the two meshing crushing rollers 406, and the crushed material falls into the mixing box 201, and then the powdered material is put into the mixing box 201 through the two feeding ports, and the powdered material is filtered through two screens 209. After the filtration is completed, the feeding cover door 208 is flipped over to seal the feeding port to prevent the powder from flying out. The use of a collective mixing equipment greatly reduces the purchase cost of the equipment, and the stacking setting method effectively reduces the space occupied by the equipment when it is put into production, which is conducive to the purchase of small and medium-sized manufacturers.
[0032] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.
Claims
1. A ribbon mixer, characterized in that: It comprises a support frame (1), a mixing mechanism (2) fixedly mounted on one side of the top of the support frame (1), and a driving machine (3) arranged on one side of the top of the support frame (1) and connected to the mixing mechanism (2); The mixing mechanism (2) comprises a mixing box (201) and a cover plate (202) arranged on the top of the mixing box (201); a stirring structure is rotatably installed between two sides of the mixing box (201), and one end of the stirring structure is connected to the driving machine (3); a rectangular groove is centrally provided on one side of the top of the mixing mechanism (2), and a crushing mechanism (4) is fixedly installed in the rectangular groove; The pulverizing mechanism (4) comprises a top plate (401) fixedly arranged in a rectangular groove, a through groove being provided in the center of the top of the top plate (401), and a shell (402) being fixedly installed in the through groove, an upper hopper (403) being fixedly installed on the top of the shell (402), and a reducer (404) being fixedly installed on both sides of the shell (402), an input end of the reducer (404) being connected to a motor (405) installed on the top plate (401), and a pulverizing roller (406) being fixedly installed at one end of the output end of the reducer (404) extending into the shell (402), and two pulverizing rollers (406) being rotatably arranged in the shell (402), and the two pulverizing rollers (406) being meshed with each other.
2. A ribbon mixer according to claim 1, characterized in that: The stirring structure comprises a driving roller (203), wherein the driving roller (203) is rotatably mounted between two sides of the mixing box (201), and one end of the driving roller (203) extending out of the mixing box (201) is fixedly connected to the driving machine (3).
3. A ribbon mixer according to claim 2, characterized in that: Outer peripheral stirring belts (204) are fixedly mounted on both sides of the outer edge surface of the driving roller (203), and inner peripheral stirring belts (205) are fixedly mounted on both sides of the outer edge surface of the driving roller (203), and the inner peripheral stirring belt (205) is arranged on the inner side corresponding to the outer peripheral stirring belt (204).
4. A ribbon mixer according to claim 1, characterized in that: Two feeding ports are symmetrically provided on one side of the top of the cover plate (202) close to the pulverizing mechanism (4), and a screen (209) is fixedly installed in the feeding port.
5. A ribbon mixer according to claim 4, characterized in that: Two loading cover doors (208) are symmetrically hingedly installed on one side of the top of the cover plate (202), and the loading cover doors (208) cover the top of the feeding port.
6. A ribbon mixer according to claim 1, characterized in that: A discharge port is provided in the center of the bottom end of the mixing box (201), and a discharge pipe (206) is fixedly installed in the discharge port, and a valve (207) is fixedly installed at the bottom end of the discharge pipe (206).