Automobile air conditioner valve plate punching device

By designing a punching device for the valve plate of the automobile air conditioner including an operating table, a processing table, a stamping table and a valve plate limiting component, the punching deviation in the prior art is solved by troublesome use of punching devices, sharp edges, and inability to adjust the clamps, resulting in punching deviations caused by the punching device in the prior art. The problem of automatic punching and collection is realized, improving processing safety and efficiency.

CN222429026UActive Publication Date: 2025-02-07NINGBO SHENGDEFU AUTOMOBILE PRECISION PARTS CO LTD
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Patent Information

Application Number
CN202421244478.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-07
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The existing automotive air conditioner valve plate punching device is troublesome when used. The sharp edge of the valve plate after punching is easily dangerous, and the fixture cannot be adjusted according to the size of the valve plate, which can easily lead to punching deviation and affect processing quality.

Method used

A punching device including a working table, a machining table, a stamping table and a valve plate limiting assembly is designed. Through the provided discharge assembly and push assembly, the valve sheet can be automatically removed from the processing table and collected to avoid the dangers caused by manual operation. The valve plate limiting assembly is precisely adjusted according to the diameter of the valve plate by adjusting the position of the screw and the limiting plate to reduce punching errors.

Benefits of technology

The automatic valve sheet punching and collection process is realized, which improves processing safety and efficiency, reduces punching errors, and ensures improvement in processing quality.

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    Figure CN222429026U_ABST
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Abstract

The utility model relates to the technical field of automobile air conditioner valve plate machining, in particular to an automobile air conditioner valve plate punching device which comprises an operation table, a machining table is fixedly installed on the operation table, a discharging opening is formed in the machining table, a punching table is arranged on one side of the operation table, and a punching assembly is arranged at the top of the punching table. The stamping assembly is located over the machining table, a pushing assembly is further arranged on one side of the discharging opening, a discharging assembly is arranged on the side, away from the pushing assembly, of the operation table, and a valve plate collecting box is arranged on the side, close to the discharging assembly, of the operation table. According to the device, through the arrangement of the discharging assembly, after punching is completed, the valve plates can be moved out of the machining table through the discharging assembly and conveyed into the valve plate collecting box through the conveying belt, unified collection treatment is facilitated, meanwhile, danger caused by manual material taking is avoided, meanwhile, waste generated during punching falls down through a discharging opening, and the machining efficiency is improved. And the waste falls into the waste collecting box through the discharging pipe to be collected uniformly, and follow-up treatment is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile air-conditioning valve sheet processing, in particular to an automobile air-conditioning valve sheet punching device. Background Art

[0002] The automobile air conditioning valve is one of the key components in the automobile air conditioning system. It mainly controls the flow of refrigerant, thereby realizing the cooling, heating and ventilation functions of the air conditioning system. During the production and processing of the valve, a punching device is required to perform punching operations on the valve.

[0003] However, the current punching device is rather troublesome to use. After punching is completed, the punched valve sheet needs to be removed manually. The edge of the valve sheet after punching is relatively sharp, which may easily cause danger. In addition, the clamp cannot be adjusted according to the size of the valve sheet during use, which may easily lead to deviation in punching and affect the processing quality.

[0004] For example, the publication number "CN218982853U" provides an automobile air-conditioning valve plate punching device. The device has a positioning component. When in use, the gasket and the spring can be pressed down at the same time by pulling the traction rope, so that the positioning block is moved out of the slot and the valve plate is fixed to avoid displacement during the punching process. At the same time, the cooperation of multiple positioning blocks facilitates the pushing of the valve plate to the center position in the placement slot, reducing the possibility of deviation in the punching position of the valve plate, and ensuring the processing accuracy of the punching operation of the valve plate.

[0005] However, the above device still has the following problems during implementation:

[0006] When the device is in use, although the valve plate can be fixed, the size of the placement groove of the device is limited and cannot be adjusted according to the size of the valve plate, and the scope of application is relatively limited. Although the device is provided with a waste discharge channel, since a mounting rod and a support rod are provided in the placement groove, the waste generated during punching is easily blocked by the mounting rod or the support rod when falling downwards and stuck in the placement groove and cannot fall, thereby affecting the subsequent punching work. Utility Model Content

[0007] The utility model aims to provide a punching device for a valve sheet of an automobile air conditioner to solve the problems raised in the above-mentioned background technology.

[0008] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0009] A punching device for a valve sheet of an automobile air conditioner comprises an operating table, a processing table is fixedly mounted on the operating table, a discharge port is provided on the processing table, a punching table is arranged on one side of the operating table, a punching assembly is arranged on the top of the punching table, and the punching assembly is located directly above the processing table, a pushing assembly is also arranged on one side of the discharge port, a discharge assembly is arranged on the side of the operating table away from the pushing assembly, and a valve sheet collecting box is arranged on the side of the operating table close to the discharge assembly;

[0010] A valve plate limiting assembly is also fixedly installed on the top of the operating table, and the valve plate limiting assembly includes a rotating cylinder, which is rotatably connected to the stamping table, and both ends of the rotating cylinder pass through both sides of the valve plate limiting assembly, and the internal thread of the rotating cylinder is connected to an adjusting screw, and a limiting plate is fixedly installed on the end of the adjusting screw away from the rotating cylinder, and the limiting plate is slidably connected to the operating table.

[0011] Preferably: a limit groove is provided on the top of the operating table, and the limit groove is located directly below the adjusting screw, and a scale line is also provided on the limit groove. A sliding block is fixedly installed on the bottom of the limit plate, and the sliding block is slidably connected in the limit groove. A rotating block is also fixedly installed on the end of the rotating cylinder away from the adjusting screw.

[0012] Preferably: the pusher assembly includes a sliding rack, a pusher plate is fixedly installed on the side of the sliding rack close to the processing table, the sliding rack and the pusher plate are both slidably connected to the top of the operating table, and a limit frame is also fixedly installed on the top of the operating table, and the sliding rack is slidably inserted in the limit frame.

[0013] Preferably: a transmission gear is rotatably connected in the limit frame near the teeth of the sliding rack, and the transmission gear is meshed with the sliding rack. A servo motor is fixedly installed in the inner wall of the operating table, and the output end of the servo motor is fixed to the transmission gear through a coupling.

[0014] Preferably: a connecting groove is provided on the operating table, the discharging assembly includes a conveyor belt, and the conveyor belt is rotatably connected to the connecting groove, a driving motor is provided in the inner wall of the operating table close to the connecting groove, and the output end of the driving motor is fixed to the conveyor belt;

[0015] A discharge pipe is also fixedly connected to the bottom of the operating table, and the discharge pipe is communicated with the discharge port, and a waste collection box is arranged directly below the discharge pipe.

[0016] Preferably: the stamping assembly includes a stamping machine, the output end of the stamping machine passes through the top of the stamping table and extends between the stamping table and the operating table, the output end of the stamping machine is fixedly connected to a punching drill bit, and the diameter of the punching drill bit is the same as the diameter of the discharge port.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The utility model has a discharging assembly, which can remove the valve sheet from the processing table after punching is completed, and transport it to the valve sheet collection box through a conveyor belt, which is convenient for unified collection and processing and avoids the danger of manual material removal. At the same time, after punching is completed, the waste generated during punching falls downward through the discharging port and falls into the waste collection box through the discharging pipe for unified collection, which is convenient for subsequent processing.

[0019] 2. The utility model provides a valve plate limit assembly. When in use, the rotating block can be rotated to adjust the positions of the adjusting screw and the limit plate through the rotating cylinder. The limit plate is moved to a suitable position according to the diameter of the valve plate. The adjustment length can be controlled by the scale lines provided on the limit groove, so that the adjustment of the limit plate is more precise and the error is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the first perspective of the present utility model;

[0021] Figure 2 It is a schematic diagram of the second viewing angle of the present utility model;

[0022] Figure 3 This is a structural schematic diagram of the valve plate limiting assembly in the utility model;

[0023] Figure 4 It is a structural schematic diagram of the material pushing component in the utility model.

[0024] In the figure: 1. operating table; 11. processing table; 12. discharge port; 13. connecting groove; 14. conveyor belt; 15. discharge pipe; 16. limit groove; 2. punching table; 21. punching machine; 22. punching drill; 3. valve plate limit assembly; 31. rotating cylinder; 32. adjusting screw; 33. limit plate; 34. sliding block; 35. rotating block; 4. pushing assembly; 41. sliding rack; 42. pushing plate; 43. limit frame; 44. servo motor; 45. transmission gear; 5. valve plate collection box; 6. waste collection box. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] For example, see Figure 1-4 A vehicle air-conditioning valve sheet punching device comprises an operating table 1, a processing table 11 is fixedly installed on the operating table 1, a discharge port 12 is opened on the processing table 11, a punching table 2 is arranged on one side of the operating table 1, a punching assembly is arranged on the top of the punching table 2, and the punching assembly is located directly above the processing table 11, a pushing assembly 4 is also arranged on one side of the discharge port 12, a discharge assembly is arranged on the side of the operating table 1 away from the pushing assembly 4, a valve sheet collecting box 5 is arranged on the side of the operating table 1 close to the discharge assembly, a valve sheet limiting assembly 3 is also fixedly installed on the top of the operating table 1, the valve sheet limiting assembly 3 comprises a rotating cylinder 31, the rotating cylinder 31 is rotatably connected to the punching table 2, and both ends of the rotating cylinder 31 pass through both sides of the valve sheet limiting assembly 3, and the internal thread of the rotating cylinder 31 is connected with An adjusting screw 32 is fixedly installed with a limit plate 33 at one end of the adjusting screw 32 away from the rotating cylinder 31, and the limit plate 33 is slidably connected to the operating table 1. A limit slot 16 is provided on the top of the operating table 1, and the limit slot 16 is located directly below the adjusting screw 32. A scale line is also provided on the limit slot 16. A sliding block 34 is fixedly installed at the bottom of the limit plate 33, and the sliding block 34 is slidably connected to the limit slot 16. A rotating block 35 is also fixedly installed at one end of the rotating cylinder 31 away from the adjusting screw 32. The stamping assembly includes a stamping machine 21. The output end of the stamping machine 21 passes through the top of the stamping table 2 and extends between the stamping table 2 and the operating table 1. A punching drill 22 is fixedly connected to the output end of the stamping machine 21. The diameter of the punching drill 22 is the same as the diameter of the discharge port 12.

[0027] When using the device, firstly rotate the rotating block 35 so that the rotating block 35 drives the rotating cylinder 31 to rotate. When the rotating cylinder 31 rotates, the adjusting screw 32 in the rotating cylinder 31 moves outward along the rotating cylinder 31, driving the limit plate 33 to slide on the operating table 1. Through the limit groove 16 provided on the operating table 1, when the limit plate 33 slides, the sliding block 34 at the bottom of the limit plate 33 will follow the limit plate 33 to slide in the limit groove 16, so that the movement of the limit plate 33 is more stable. Through the scale line provided on the limit groove 16, the adjustment length can be controlled, so that the adjustment of the limit plate 33 is more precise.

[0028] After the limit plate 33 is adjusted to a suitable position, the valve plate is placed on the processing table 11 so that the valve plate abuts against the limit plate 33, and the punching machine 21 is started to drive the punching drill 22 to move downward, and the punching drill 22 punches holes in the valve plate;

[0029] By setting the pusher assembly 4, after the punching is completed, the pusher assembly 4 is started, and the valve sheet can be pushed out from the processing table 11 by the pusher assembly 4. After being pushed out, the valve sheet that needs to be punched is placed on the processing table 11 to continue working.

[0030] For example 2, please refer to Figure 1-4The push assembly 4 includes a sliding rack 41, a push plate 42 is fixedly installed on one side of the sliding rack 41 close to the processing table 11, the sliding rack 41 and the push plate 42 are both slidably connected to the top of the operating table 1, and a limit frame 43 is also fixedly installed on the top of the operating table 1. The sliding rack 41 is slidably inserted in the limit frame 43, and a transmission gear 45 is rotatably connected in the limit frame 43 near the teeth of the sliding rack 41, and the transmission gear 45 is meshed with the sliding rack 41. A servo motor is fixedly installed in the inner wall of the operating table 1. The output end of the servo motor 44 is fixed to the transmission gear 45 through a coupling, a connecting groove 13 is provided on the operating table 1, and the discharging assembly includes a conveyor belt 14, and the conveyor belt 14 is rotatably connected to the connecting groove 13, and a driving motor is provided in the inner wall of the operating table 1 near the connecting groove 13, and the output end of the driving motor is fixed to the conveyor belt 14, and a discharging pipe 15 is also fixedly connected to the bottom of the operating table 1, and the discharging pipe 15 is connected to the discharging port 12, and a waste collection box 6 is provided directly below the discharging pipe 15;

[0031] A controller (not shown in the figure) for controlling the punching machine 21, the servo motor 44 and the drive motor is provided at the bottom of the operating table 1. When the punching is completed, the servo motor 44 and the drive motor are started by the controller (the controller starting principle is a prior art and will not be elaborated here), so that the servo motor 44 drives the transmission gear 45 to rotate. When the transmission gear 45 rotates, the sliding rack 41 meshing with the transmission gear 45 drives the push plate 42 to slide in the limit frame 43 under the action of the transmission gear 45, so that the push plate 42 moves toward the direction of the processing table 11, and the valve sheet on the processing table 11 is pushed by the push plate 42, so that the valve sheet is pushed out of the processing table 11 and falls on the conveyor belt 14. The conveyor belt 14 rotates continuously under the action of the drive motor to move the valve sheet, and moves to the end and falls into the valve sheet collection box 5 for collection;

[0032] At the same time, after the punching is completed, the waste generated during the punching falls downward through the discharge port 12 and falls into the waste collection box 6 through the discharge pipe 15 for unified collection, which is convenient for subsequent processing;

[0033] By means of the set discharging assembly, the valve sheet can be removed from the processing table 11 through the discharging assembly after punching is completed, and transported to the valve sheet collecting box 5 through the conveyor belt 14, so as to facilitate unified collection and processing and avoid the danger caused by manual material removal.

[0034] Working principle: When using the device, first rotate the rotating block 35, so that the rotating block 35 adjusts the position of the adjusting screw 32 and the limit plate 33 through the rotating cylinder 31, and moves the limit plate 33 to a suitable position according to the diameter of the valve plate. After the movement is completed, start the driving motor in the operating table 1 through the controller, so that the driving motor drives the conveyor belt 14 to rotate;

[0035] The valve sheet to be punched is placed on the processing table 11, and the valve sheet is abutted against the limiting plate 33, the limiting plate 33 is used to limit the valve sheet, and the punching machine 21 is started by the controller, so that the punching machine 21 drives the punching drill 22 to punch the valve sheet;

[0036] After the punching is completed, the servo motor 44 is started, and the servo motor 44 drives the transmission gear 45 to rotate, so that the sliding rack 41 slides in the limit frame 43 toward the processing table 11, so that the push plate 42 pushes the valve sheet on the processing table 11, and the valve sheet is pushed out from the processing table 11 and falls on the conveyor belt 14. The conveyor belt 14 continues to rotate under the action of the driving motor, transports the valve sheet, and moves the valve sheet to the end and falls into the valve sheet collection box 5 for collection;

[0037] At the same time, after the punching is completed, the waste generated during the punching falls downward through the discharge port 12 and falls into the waste collection box 6 through the discharge pipe 15 for unified collection, which is convenient for subsequent processing.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A punching device for a valve sheet of an automobile air conditioner, comprising an operating table (1), characterized in that: A processing table (11) is fixedly mounted on the operating table (1), a discharge port (12) is provided on the processing table (11), a punching table (2) is provided on one side of the operating table (1), a punching assembly is provided on the top of the punching table (2), and the punching assembly is located directly above the processing table (11), a pusher assembly (4) is also provided on one side of the discharge port (12), a discharge assembly is provided on the side of the operating table (1) away from the pusher assembly (4), and a valve sheet collection box (5) is provided on the side of the operating table (1) close to the discharge assembly; A valve plate limiting assembly (3) is also fixedly mounted on the top of the operating table (1). The valve plate limiting assembly (3) comprises a rotating cylinder (31). The rotating cylinder (31) is rotatably connected to the punching table (2), and both ends of the rotating cylinder (31) pass through both sides of the valve plate limiting assembly (3). An adjusting screw (32) is internally threadedly connected to the rotating cylinder (31). A limiting plate (33) is fixedly mounted on one end of the adjusting screw (32) away from the rotating cylinder (31), and the limiting plate (33) is slidably connected to the operating table (1).

2. The automobile air-conditioning valve sheet punching device according to claim 1, characterized in that: A limit groove (16) is provided on the top of the operating table (1), and the limit groove (16) is located directly below the adjusting screw (32). A scale line is also provided on the limit groove (16). A sliding block (34) is fixedly mounted on the bottom of the limit plate (33), and the sliding block (34) is slidably connected to the limit groove (16). A rotating block (35) is also fixedly mounted on the end of the rotating cylinder (31) away from the adjusting screw (32).

3. The automobile air-conditioning valve sheet punching device according to claim 1, characterized in that: The pusher assembly (4) comprises a sliding rack (41), a pusher plate (42) being fixedly mounted on one side of the sliding rack (41) close to the processing table (11), the sliding rack (41) and the pusher plate (42) being both slidably connected to the top of the operating table (1), a limit frame (43) being also fixedly mounted on the top of the operating table (1), and the sliding rack (41) being slidably inserted into the limit frame (43).

4. The automobile air-conditioning valve sheet punching device according to claim 3, characterized in that: A transmission gear (45) is rotatably connected to the limit frame (43) near the teeth of the sliding rack (41), and the transmission gear (45) is meshed with the sliding rack (41). A servo motor (44) is fixedly installed in the inner wall of the operating table (1), and the output end of the servo motor (44) is fixed to the transmission gear (45) via a coupling.

5. The automobile air-conditioning valve sheet punching device according to claim 1, characterized in that: The operating table (1) is provided with a connecting groove (13), the discharge assembly comprises a conveyor belt (14), and the conveyor belt (14) is rotatably connected to the connecting groove (13), and a driving motor is arranged in the inner wall of the operating table (1) close to the connecting groove (13), and the output end of the driving motor is fixed to the conveyor belt (14); A discharge pipe (15) is also fixedly connected to the bottom of the operating table (1), and the discharge pipe (15) is in communication with the discharge port (12), and a waste collection box (6) is provided directly below the discharge pipe (15).

6. The automobile air-conditioning valve sheet punching device according to claim 1, characterized in that: The punching assembly comprises a punching machine (21), the output end of the punching machine (21) passes through the top of the punching table (2) and extends between the punching table (2) and the operating table (1), and the output end of the punching machine (21) is fixedly connected to a punching drill (22), and the diameter of the punching drill (22) is the same as the diameter of the discharge port (12).

Citation Information

Patent Citations

  • Automobile air conditioner valve plate punching device

    CN218982853U