Metal wiredrawing embossing roller
By using a reducer motor and worm gear transmission system in the metal wire drawing embossing roller, the rotation adjustment of the embossing roller between the installation plate is achieved, solving the problem of disassembly and assembly and replacement of the rollers in the prior art, and improving the operation convenience and processing efficiency.
Patent Information
- Application Number
- CN202420862613.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The existing metal brushed embossing rollers need to be disassembled, as well as replaced when processing different patterns, which is inconvenient to operate and affects subsequent processing processes.
A metal brushed embossed roller is designed, using a speed reduction motor, worm and worm gear transmission system, so that the embossed roller can be rotated and adjusted between the mounting plates, achieving flexible switching of multiple sets of rollers.
Different types of embossed patterns can be switched without disassembling and assembling embossing rollers, making the operation more convenient and improves processing efficiency.
Smart Images

Figure CN222429034U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of embossing rollers, in particular to a metal wire drawing embossing roller. Background Art
[0002] The metal drawing embossing roller is a tool used to create textures on the metal surface. It can form different texture effects such as straight lines, random lines, threads, corrugations and spiral lines on the metal surface through mechanical pressure. The metal embossed plate is rolled by a working roller with a pattern on the metal plate to make the plate surface have concave and convex patterns.
[0003] However, when the existing metal wire drawing embossing roller is used for rolling embossing, when an embossing roller with a different pattern is required in the embossing processing scenario, it needs to be disassembled and replaced for embossing processing. Such disassembly and assembly of the embossing roller is very inconvenient and affects the subsequent embossing processing steps. Utility Model Content
[0004] The purpose of the utility model is to provide a metal wire drawing embossing roller, which can realize flexible switching of multiple groups of embossing rollers for embossing processing. In multiple embossing processing scenarios, when different types of embossing patterns need to be processed, there is no need to disassemble and replace the embossing rollers, and the operation is more convenient.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a metal wire drawing embossing roller, comprising a first embossing roller, a first mounting plate and a second mounting plate are respectively installed at both ends of the first embossing roller, columns are respectively arranged on the outer sides of the first mounting plate and the second mounting plate, an adjustment groove is opened in the middle of the column, an adjustment block is slidably connected inside the adjustment groove, a connecting shaft is installed between the first mounting plate and the adjustment block, a worm gear is sleeved on the outer end portion of the connecting shaft, a mounting seat is fixedly installed on the outer side of the column on the same side of the first mounting plate, a reduction motor is fixedly installed on one side of the inner wall of the mounting seat, a worm is fixedly connected to the output end of the reduction motor, and the outer edge of the worm is meshed with the outer edge of the worm gear.
[0006] Preferably, a second embossing roller and a third embossing roller are respectively installed between the first mounting plate and the second mounting plate.
[0007] Preferably, a rotating shaft is installed between the second mounting plate and the adjusting block on the same side.
[0008] Preferably, the first mounting plate is rotatably connected to the adjustment block on the same side via a connecting shaft.
[0009] Preferably, the second mounting plate is rotatably connected to the adjustment block on the same side via a rotating shaft.
[0010] Preferably, a hydraulic cylinder is fixedly installed at the bottom of the inner wall of the adjustment groove, and the telescopic end of the hydraulic cylinder is fixedly connected to the bottom of the adjustment block.
[0011] Preferably, the first mounting plate and the second mounting plate are both equilateral triangle structures.
[0012] Preferably, the first embossing roller, the second embossing roller and the third embossing roller are respectively installed at the inner corners of the first mounting plate and the second mounting plate.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] The utility model drives the worm gear through the output end of the reduction motor, so that the embossing roller between the first mounting plate and the second mounting plate can be rotated and adjusted under the cooperation of the connecting shaft and the rotating shaft, so that the three groups of embossing rollers can be alternately adjusted between the mounting plates. In this way, when embossing different types of patterns on the film passing through the bottom, the corresponding type of embossing roller can be freely switched for processing, without the need to disassemble and replace the embossing roller, and the operation is more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the front structure of the utility model;
[0017] Figure 3 It is a schematic diagram of the side structure of the utility model;
[0018] Figure 4 for Figure 3 Schematic diagram of the local enlarged structure at point A in the middle.
[0019] In the figure: 1. first embossing roller; 2. column; 3. first mounting plate; 4. hydraulic cylinder; 5. mounting seat; 6. adjusting block; 7. connecting shaft; 8. reduction motor; 9. worm; 11. second embossing roller; 12. third embossing roller; 21. adjusting slot; 31. second mounting plate; 71. worm gear. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. The described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0021] See also Figure 1-4The utility model provides a technical solution: a metal wire drawing embossing roller, comprising a first embossing roller 1, a first mounting plate 3 and a second mounting plate 31 are respectively installed at both ends of the first embossing roller 1, a column 2 is respectively arranged on the outer side of the first mounting plate 3 and the second mounting plate 31, and an adjustment slot 21 is opened in the middle of the column 2;
[0022] An adjusting block 6 is slidably connected inside the adjusting groove 21, a connecting shaft 7 is installed between the first mounting plate 3 and the adjusting block 6, a worm gear 71 is sleeved on the outer end of the connecting shaft 7, a mounting seat 5 is fixedly installed on the outer side of the column 2 on the same side of the first mounting plate 3, a reduction motor 8 is fixedly installed on one side of the inner wall of the mounting seat 5, a worm 9 is fixedly connected to the output end of the reduction motor 8, and the outer edge of the worm 9 is meshed with the outer edge of the worm gear 71;
[0023] The first embossing roller 1, the second embossing roller 11 and the third embossing roller 12 are installed between the first mounting plate 3 and the second mounting plate 31. The embossing roller is installed between the two groups of columns 2, and can perform embossing treatment on the film passing through. The embossing treatment of the embossing roller is an existing processing technology solution, which will not be described in detail here.
[0024] The reduction motor 8 is a ga12t-n20 right-angle self-locking worm gear reduction motor 8, so that after the reduction motor 8 drives the worm 9 to drive the worm wheel 71, it can achieve self-locking, thereby positioning the worm wheel 71;
[0025] The output end of the reduction motor 8 drives the worm 9 to drive the worm wheel 71, so that the embossing rollers between the first mounting plate 3 and the second mounting plate 31 can be rotated and adjusted under the cooperation of the connecting shaft 7 and the rotating shaft, so that the three groups of embossing rollers can be alternately adjusted between the mounting plates. In this way, when embossing different types of patterns on the film passing through the bottom, the corresponding type of embossing rollers can be freely switched for processing, without disassembling the embossing rollers for replacement, and the operation is more convenient;
[0026] Among them, the second embossing roller 11 and the third embossing roller 12 are respectively installed between the first mounting plate 3 and the second mounting plate 31. The three groups of embossing rollers can rotate alternately in the circumferential direction between the mounting plates to adjust their positions. In this way, when embossing different types of patterns on the film passing through below, the corresponding type of embossing roller can be freely switched for processing.
[0027] Among them, a rotating shaft is installed between the second mounting plate 31 and the adjusting block 6 on the same side, the first mounting plate 3 is rotatably connected to the adjusting block 6 on the same side through the connecting shaft 7, and the second mounting plate 31 is rotatably connected to the adjusting block 6 on the same side through the rotating shaft. The worm 9 is driven by the output end of the reduction motor 8 to transmit the worm wheel 71, so that the embossing rollers between the first mounting plate 3 and the second mounting plate 31 are rotated and adjusted under the cooperation of the connecting shaft 7 and the rotating shaft, so that the three groups of embossing rollers can be alternately adjusted between the mounting plates.
[0028] Among them, a hydraulic cylinder 4 is fixedly installed at the bottom of the inner wall of the adjustment groove 21, and the telescopic end of the hydraulic cylinder 4 is fixedly connected to the bottom of the adjustment block 6. Through the two groups of telescopic ends of the hydraulic cylinders 4, the embossing rollers between the two groups of mounting plates can be driven to adjust the spacing with the film passing through below. This makes it convenient for the three groups of embossing rollers to alternately adjust their positions between the mounting plates, and freely switch the corresponding types of embossing rollers for processing. There is no need to disassemble the embossing rollers for replacement, and the operation is more convenient.
[0029] Among them, the first mounting plate 3 and the second mounting plate 31 are both equilateral triangle structures, and the first embossing roller 1, the second embossing roller 11 and the third embossing roller 12 are respectively installed at the inner corners of the first mounting plate 3 and the second mounting plate 31. When embossing different types of patterns on the film passing through below, the corresponding type of embossing roller can be freely switched for processing without disassembling the embossing roller for replacement, and the operation is more convenient.
[0030] Working principle: When in use, when embossing the film after processing, first install the two groups of columns 2 at the PP casting machine where the PP film is produced, so that the produced film passes through the two groups of columns 2 for winding, and then, when embossing different types of patterns on the film passing through the bottom, first drive the two groups of adjustment blocks 6 to slide upward in the adjustment groove 21 through the two groups of hydraulic cylinders 4, so that the embossing roller to be replaced is separated from the film below and the spacing is adjusted, and then the worm 9 is driven by the output end of the reduction motor 8 to drive the worm wheel 71, so that the embossing roller between the first mounting plate 3 and the second mounting plate 31 is rotated and adjusted under the cooperation of the connecting shaft 7 and the rotating shaft, so that the three groups of embossing rollers can be alternately adjusted between the mounting plates. In this way, when embossing different types of patterns on the film passing through the bottom, the corresponding type of embossing roller can be freely switched for processing, without disassembling the embossing roller for replacement, and the operation is more convenient.
[0031] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes and modifications may be made to the embodiments without departing from the principles of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A metal wire drawing embossing roller, comprising a first embossing roller (1), characterized in that: A first mounting plate (3) and a second mounting plate (31) are respectively mounted at both ends of the first embossing roller (1); columns (2) are respectively arranged on the outer sides of the first mounting plate (3) and the second mounting plate (31); an adjusting groove (21) is provided in the middle of the column (2); an adjusting block (6) is slidably connected inside the adjusting groove (21); a connecting shaft (7) is mounted between the first mounting plate (3) and the adjusting block (6); a worm gear (71) is sleeved on the outer end of the connecting shaft (7); a mounting seat (5) is fixedly mounted on the outer side of the column (2) on the same side as the first mounting plate (3); a reduction motor (8) is fixedly mounted on one side of the inner wall of the mounting seat (5); a worm (9) is fixedly connected to the output end of the reduction motor (8); the outer edge of the worm (9) is meshed with the outer edge of the worm gear (71).
2. The metal wire drawing embossing roller according to claim 1, characterized in that: A second embossing roller (11) and a third embossing roller (12) are respectively installed between the first mounting plate (3) and the second mounting plate (31).
3. The metal wire drawing embossing roller according to claim 1, characterized in that: A rotating shaft is installed between the second mounting plate (31) and the adjusting block (6) on the same side.
4. The metal wire drawing embossing roller according to claim 1, characterized in that: The first mounting plate (3) is rotatably connected to the adjustment block (6) on the same side via a connecting shaft (7).
5. The metal wire drawing embossing roller according to claim 3, characterized in that: The second mounting plate (31) is rotatably connected to the adjustment block (6) on the same side via a rotating shaft.
6. The metal wire drawing embossing roller according to claim 1, characterized in that: A hydraulic cylinder (4) is fixedly mounted on the bottom of the inner wall of the adjustment groove (21), and the telescopic end of the hydraulic cylinder (4) is fixedly connected to the bottom of the adjustment block (6).
7. The metal wire drawing embossing roller according to claim 1, characterized in that: The first mounting plate (3) and the second mounting plate (31) are both equilateral triangle structures.
8. The metal wire drawing embossing roller according to claim 2, characterized in that: The first embossing roller (1), the second embossing roller (11) and the third embossing roller (12) are respectively installed at the inner corners of the first mounting plate (3) and the second mounting plate (31).