Circuit board edge milling device
By designing a circuit board gong-edge device including a bidirectional screw slide table, a gong knife, a lifting assembly, a material tray, a rotating assembly and a clamping assembly, the problems of low efficiency and poor synchronization in the prior art are solved. It realizes efficient circuit board gong edges and batch processing.
Patent Information
- Application Number
- CN202420686936.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-04-03
AI Technical Summary
The existing gong side machines cannot quickly replace material trays of different sizes, resulting in low replacement efficiency, affecting the circuit board gong side efficiency, and cannot perform gong side edges on both circuit boards at the same time, which has poor synchronization and limits the batch processing capability.
A circuit board gong edge device is designed, including a base, a bracket, a cutting mechanism, a fixing mechanism and a material transfer mechanism. Through the combination of the bidirectional screw slide table, two gong knives, two lifting components, material trays, rotating components and clamping components, the rapid replacement of material trays and the synchronous operation of two gong knives is achieved.
It realizes rapid replacement of material trays and synchronous operation of two gong knives, improves the efficiency and batch processing capacity of circuit board gong edges, and reduces power consumption and gong edge costs.
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Figure CN222430881U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of circuit board processing, in particular to a circuit board edge gong device. Background Art
[0002] The rouging machine is a key equipment in the electronic manufacturing process. It is used to cut large plates into small-sized circuit boards. When rouging the circuit board, the circuit board needs to be placed in the fixed groove of the material tray on the workbench so that the four sides of the circuit board and the four inner walls of the material tray are tightly fixed, and then the rouging cutter is used for processing.
[0003] The prior art has the following deficiencies:
[0004] 1. The existing material tray is usually fixedly connected to the workbench by several bolts. When circuit boards of different sizes need to be grouted, the material tray on the workbench needs to be removed first, and then replaced with a new one, which is time-consuming and labor-intensive, reduces the replacement efficiency, and thus reduces the efficiency of grooving the circuit board.
[0005] 2. Existing gong machines are usually unable to gong two circuit boards with two gong cutters at the same time, and the synchronization is poor, which is not conducive to batch processing. Utility Model Content
[0006] The utility model aims to provide a circuit board edge device.
[0007] To achieve this purpose, the utility model adopts the following technical solutions:
[0008] A circuit board edge device is provided, comprising a base and a bracket, wherein the bracket is fixed on the top of the base;
[0009] It also includes a controller, a cutting mechanism, a fixing mechanism and a material moving mechanism;
[0010] The cutting mechanism is arranged on the top of the bracket, and the cutting mechanism includes a bidirectional screw slide, two gong knives and two lifting components. The bidirectional screw slide is fixed on the top of the bracket, and two sliders are symmetrically arranged on the bidirectional screw slide. Each lifting component is fixed on a slider, and each gong knife is arranged on a lifting component.
[0011] The material transfer mechanism is arranged on the top of the base, and the material transfer mechanism includes a material table and a transfer assembly, the transfer assembly is arranged on the top of the base, and the material table is arranged on the transfer assembly;
[0012] The fixing mechanism is arranged on the outer wall of the material table, and the fixing mechanism includes a driving assembly, two material trays, two rotating assemblies and two clamping assemblies. The driving assembly is arranged on the material table, and the two material trays are symmetrically arranged on the top of the material table. Each rotating assembly is arranged on the material table, and each clamping assembly is arranged on the top of the material table. The driving assembly, the transfer assembly and each lifting assembly are electrically connected to the controller.
[0013] Preferably, the transfer assembly includes a first motor, a screw rod, a connecting block and two sliding columns. The two sliding columns are slidably arranged on the top of the base through two sliding rails, the material table is fixed on the top of the two sliding columns, the screw rod is rotatably arranged on the top of the base through two support plates, the first motor is fixed on one of the support plates, one end of the screw rod is fixedly connected to its output end, the connecting block is fixed at the bottom of the material table, and the connecting block is threadedly connected to the screw rod, and the first motor is electrically connected to the controller.
[0014] Preferably, the driving assembly includes a second motor, a rotating shaft, two worms and two worm wheels. The rotating shaft is rotatably arranged at the bottom of the material table through two mounting plates. The second motor is fixed on one of the mounting plates, and its output end is fixedly connected to one end of the rotating shaft. The two worms are fixed on the rotating shaft, and the two worm wheels are rotatably arranged at the bottom of the material rack through a hinge shaft, and each worm is meshingly connected to a worm wheel.
[0015] Preferably, each rotating assembly comprises a turntable and two connecting rods, the turntable is fixed on one of the hinge shafts, and each connecting rod is hinged on the outer wall of the turntable.
[0016] Preferably, each clamping assembly includes two T-shaped slides and four pressure blocks, each T-shaped slide is slidably arranged on the top of the material table, the bottom of each T-shaped slide is hinged to the end of a connecting rod away from the turntable, and the four pressure blocks are respectively fixed on the top of the two T-shaped slides by four connecting rods.
[0017] Preferably, four grooves are symmetrically arranged on the outer walls at both ends of each material tray, and each pressing block is plugged into a groove.
[0018] Preferably, each lifting assembly includes a cylinder, a push block and an L-shaped plate, a support plate is fixedly provided at the bottom of each slider, the cylinder is inserted into one of the support plates, a guide rail is fixedly provided at the bottom of each support plate, the L-shaped plate is slidably arranged on the outer wall of the guide rail, the push block is fixedly arranged between the output end of the cylinder and the L-shaped plate, and the cylinder is electrically connected to the controller.
[0019] Preferably, a third motor is inserted into the top of each L-shaped plate, an output end of which is fixedly connected to the gong cutter, and the third motor is electrically connected to the controller.
[0020] Preferably, four stoppers are symmetrically arranged on the inner wall of each material tray, and each stopper is fixedly connected to the inner wall of the material tray.
[0021] Preferably, eight guide rods are fixedly provided on the top of the material table, and each T-shaped slide plate is slidably connected to two of the guide rods.
[0022] Beneficial effects of the utility model:
[0023] 1. The utility model designs a fixing mechanism, namely a driving assembly, two material trays, two rotating assemblies and two clamping assemblies, so that material trays of different sizes can be replaced and fixed in time according to the size of the circuit board to be guillotined, and then the guillotining operation can be performed. Compared with the prior art, only the second motor is used to drive the eight pressing blocks to quickly move away from and approach each other, so as to realize the synchronous clamping and release of the two material trays, with fast replacement speed, convenient operation, time-saving and labor-saving, thereby reducing the delay time when replacing the material tray and improving the overall efficiency of circuit board processing.
[0024] 2. The utility model designs a bidirectional screw slide, a cutting mechanism, a fixing mechanism and a material moving mechanism. Through the cooperation of the four, the two gong cutters can be driven to synchronously realize longitudinal sliding, lateral sliding and lifting, thereby realizing a single gong operation on two circuit boards, achieving the effect of batch processing, and then facilitating the expansion of production and enhancing corporate benefits.
[0025] 3. The utility model designs a fixing mechanism, namely a driving assembly, two material trays, two rotating assemblies and two clamping assemblies. Only by designing a second motor, it can drive the eight pressing blocks to quickly move away from and close to each other, thereby realizing the synchronous clamping and releasing of the two material trays, which not only improves the clamping efficiency of the circuit board, but also greatly reduces the number of electric components required for clamping, thereby reducing the overall power consumption of the device, and further helps to save the cost of gong edges. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings in the embodiment of the present invention are briefly introduced below.
[0027] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0028] Figure 2 for Figure 1 A in the enlarged view;
[0029] Figure 3 This is a schematic diagram of the cross-sectional structure of the material table of the utility model;
[0030] Figure 4 for Figure 3 The enlarged view of point B in the figure;
[0031] Figure 5 for Figure 3 The enlarged view of point C in the figure;
[0032] Figure 6 This is a three-dimensional structural schematic diagram of the material tray of the utility model;
[0033] In the figure: a bidirectional screw slide 1, a gong knife 2, a lifting assembly 3, a slider 4, a material table 5, a transfer assembly 6, a drive assembly 7, a material tray 8, a rotating assembly 9, a clamping assembly 10, a first motor 11, a screw 12, a connecting block 13, a sliding column 14, a second motor 15, a rotating shaft 16, a worm 17, a worm gear 18, a turntable 19, a connecting rod 20, a T-shaped slide 21, a pressure block 22, a groove 23, a cylinder 24, a push block 25, an L-shaped plate 26, a support plate 27, a guide rail 28, a third motor 29, a stopper 30, and a guide rod 31. DETAILED DESCRIPTION
[0034] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
[0035] Among them, the drawings are only used for illustrative purposes and represent only schematic diagrams rather than actual pictures, and should not be understood as limitations on this patent; in order to better illustrate the embodiments of the present invention, some parts of the drawings will be omitted, enlarged or reduced, and do not represent the size of the actual product.
[0036] Reference Figures 1 to 6 As shown, a circuit board edge device comprises a base and a bracket, wherein the bracket is fixed on the top of the base;
[0037] It also includes a controller, a cutting mechanism, a fixing mechanism and a material moving mechanism;
[0038] The cutting mechanism is arranged at the top of the bracket, and the cutting mechanism comprises a bidirectional screw slide 1, two gong knives 2 and two lifting components 3. The bidirectional screw slide 1 is fixedly arranged at the top of the bracket, and two sliders 4 are symmetrically arranged on the bidirectional screw slide 1. Each lifting component 3 is fixedly arranged on a slider 4, and each gong knife 2 is arranged on a lifting component 3;
[0039] The material transfer mechanism is arranged on the top of the base, and the material transfer mechanism includes a material table 5 and a transfer assembly 6. The transfer assembly 6 is arranged on the top of the base, and the material table 5 is arranged on the transfer assembly 6;
[0040] The fixing mechanism is arranged on the outer wall of the material table 5, and the fixing mechanism includes a driving component 7, two material trays 8, two rotating components 9 and two clamping components 10. The driving component 7 is arranged on the material table 5, and the two material trays 8 are symmetrically arranged on the top of the material table 5. Each rotating component 9 is arranged on the material table 5, and each clamping component 10 is arranged on the top of the material table 5. The driving component 7, the transfer component 6 and each lifting component 3 are electrically connected to the controller.
[0041] Reference Figures 1 to 6As shown, the transfer assembly 6 includes a first motor 11, a screw rod 12, a connecting block 13 and two slide columns 14. The two slide columns 14 are slidably arranged on the top of the base through two slide rails. The material table 5 is fixed on the top of the two slide columns 14. The screw rod 12 is rotatably arranged on the top of the base through two support plates 27. The first motor 11 is fixed on one of the support plates 27. One end of the screw rod 12 is fixedly connected to its output end. The connecting block 13 is fixedly arranged at the bottom of the material table 5, and the connecting block 13 is threadedly connected to the screw rod 12. The first motor 11 is electrically connected to the controller. When the two circuit boards are respectively placed in the two material trays 8, the first motor 11 is started through the controller, so that its output end drives the screw rod 12 to rotate. Since the screw rod 12 is threadedly connected to the connecting block 13, the connecting block 13 is fixedly connected to the material table 5. Under the cooperation of the two slide columns 14 and the two slide rails, the material table 5 and the two circuit boards on its top slide toward one end close to the gong cutter 2.
[0042] Reference Figures 1 to 6 As shown, the driving assembly 7 includes a second motor 15, a rotating shaft 16, two worms 17 and two worm wheels 18. The rotating shaft 16 is rotatably arranged at the bottom of the material table 5 through two mounting plates. The second motor 15 is fixed on one of the mounting plates, and its output end is fixedly connected to one end of the rotating shaft 16. The two worms 17 are fixed on the rotating shaft 16. The two worm wheels 18 are rotatably arranged at the bottom of the material rack through a hinge shaft. Each worm 17 is meshed and connected with a worm wheel 18. When the size of the circuit board of the required gong edge changes, the required material tray 8 must also be removed in order to replace a suitable material tray for placing the circuit board to be processed. The material tray 8 of the road plate, and the existing material tray 8 is generally fixedly connected to the material table 5 by a number of bolts, which is time-consuming and labor-intensive to disassemble, reduces the replacement efficiency, and thus affects the gong edge processing of the circuit board. When the material tray 8 needs to be replaced, the second motor 15 is started by the controller to rotate its output end. Since the output end of the second motor 15 is fixedly connected to the rotating shaft 16, the two worms 17 are fixedly connected to the rotating shaft 16, and each worm wheel 18 is rotatably connected to the material table 5 through an articulated shaft, and each worm 17 is meshedly connected to a worm wheel 18, thereby driving the two articulated shafts to rotate through the two worm wheels 18.
[0043] Reference Figures 1 to 6 As shown, each rotating assembly 9 includes a turntable 19 and two connecting rods 20. The turntable 19 is fixed on one of the hinge shafts, and each connecting rod 20 is hinged on the outer wall of the turntable 19. When the hinge shaft rotates, since the turntable 19 is fixedly connected to the hinge shaft, each connecting rod 20 is hinged to the outer wall of the turntable 19, thereby driving the two connecting rods 20 to rotate synchronously.
[0044] Reference Figures 1 to 6As shown, each clamping assembly 10 includes two T-shaped slides 21 and four pressure blocks 22. Each T-shaped slide 21 is slidably disposed on the top of the material table 5. The bottom of each T-shaped slide 21 is hinged to one end of a connecting rod 20 away from the turntable 19. The four pressure blocks 22 are respectively fixed to the tops of the two T-shaped slides 21 through four connecting rods. When the two connecting rods 20 rotate synchronously, since each T-shaped slide 21 is slidably connected to the material table 5, the bottom of each T-shaped slide 21 is hinged to one end of a connecting rod 20 away from the turntable 19, and the four pressure blocks 22 are respectively fixedly connected to the tops of the two T-shaped slides 21 through four connecting rods, thereby driving the four pressure blocks 22 to move away from each other.
[0045] Reference Figures 1 to 6 As shown, four grooves 23 are symmetrically arranged on the outer walls at both ends of each material tray 8, and each pressing block 22 is plugged into a groove 23. Since four grooves 23 are symmetrically designed on the outer walls at both ends of each material tray 8, and each pressing block 22 is plugged into a groove 23, when the four pressing blocks 22 move away from each other, the four pressing blocks 22 are no longer plugged into the four grooves 23, thereby unlocking the material tray 8. The worker can directly remove the material tray 8 from the top of the material table 5, and then put two new material trays 8 on the top of the material table 5, and then reverse the second motor 15 through the controller, thereby resetting the eight pressing blocks 22 and pressing the two material trays 8 to achieve the replacement effect.
[0046] Reference Figures 1 to 6 As shown, each lifting assembly 3 includes a cylinder 24, a push block 25 and an L-shaped plate 26. A support plate 27 is fixedly provided at the bottom of each slider 4. The cylinder 24 is inserted into one of the support plates 27. A guide rail 28 is fixedly provided at the bottom of each support plate 27. The L-shaped plate 26 is slidably arranged on the outer wall of the guide rail 28. The push block 25 is fixedly arranged between the output end of the cylinder 24 and the L-shaped plate 26. The cylinder 24 is electrically connected to the controller. When the two circuit boards slide to the bottom of the two gong knives 2, the cylinder 24 is started by the controller. Since the cylinder 24 is fixedly connected to the support plate 27, the output end of the cylinder 24 and the L-shaped plate 26 are respectively fixedly connected to the two ends of the push block 25, and the L-shaped plate 26 is slidably connected to the guide rail 28, thereby driving the L-shaped plate 26 to descend.
[0047] Reference Figures 1 to 6 As shown, a third motor 29 is inserted at the top of each L-shaped plate 26, and its output end is fixedly connected to the gong cutter 2. The third motor 29 is electrically connected to the controller. When the L-shaped plate 26 descends, the third motor 29 is started by the controller. Since each L-shaped plate 26 is fixedly connected to a third motor 29, and its output end is fixedly connected to the gong cutter 2, the rotating gong cutter 2 descends toward the circuit board, and cooperates with the bidirectional screw slide 1 and the transfer assembly 6 to realize the longitudinal and lateral sliding of the gong cutter 2, and perform gong edge operations on the circuit board.
[0048] Reference Figures 1 to 6 As shown, four blocks 30 are symmetrically arranged on the inner wall of each tray 8, and each block 30 is fixedly connected to the inner wall of the tray 8. When the circuit board is edged, two circuit boards are first placed in the two trays 8 respectively, so that the four sides of each circuit board are tightly attached to the four inner walls of a tray 8. The four blocks 30 support the circuit boards, so that a gap is reserved between the circuit boards and the inner bottom of the tray 8.
[0049] Reference Figures 1 to 6 As shown, eight guide rods 31 are fixedly provided on the top of the material table 5, and each T-shaped slide plate 21 is slidably connected to two of the guide rods 31. The guide rods 31 provide a limiting effect when the T-shaped slide plate 21 slides, so that the T-shaped slide plate 21 slides more smoothly, thereby making the two pressing blocks 22 slide more smoothly.
Claims
1. A circuit board edge device, comprising a base and a bracket, wherein the bracket is fixed on the top of the base, characterized in that: It also includes a controller, a cutting mechanism, a fixing mechanism and a material moving mechanism; The cutting mechanism is arranged on the top of the bracket, and comprises a bidirectional screw slide (1), two gong knives (2) and two lifting assemblies (3). The bidirectional screw slide (1) is fixedly arranged on the top of the bracket, two sliders (4) are symmetrically arranged on the bidirectional screw slide (1), each lifting assembly (3) is fixedly arranged on one slider (4), and each gong knives (2) is arranged on one lifting assembly (3); The material transfer mechanism is arranged on the top of the base, and comprises a material platform (5) and a transfer assembly (6). The transfer assembly (6) is arranged on the top of the base, and the material platform (5) is arranged on the transfer assembly (6). The fixing mechanism is arranged on the outer wall of the material platform (5), and the fixing mechanism comprises a driving component (7), two material trays (8), two rotating components (9) and two clamping components (10); the driving component (7) is arranged on the material platform (5), the two material trays (8) are symmetrically arranged on the top of the material platform (5), each rotating component (9) is arranged on the material platform (5), each clamping component (10) is arranged on the top of the material platform (5), and the driving component (7), the transfer component (6) and each lifting component (3) are electrically connected to the controller.
2. A circuit board edge device according to claim 1, characterized in that: The transfer assembly (6) comprises a first motor (11), a screw rod (12), a connecting block (13) and two slide posts (14). The two slide posts (14) are slidably arranged on the top of the base through two slide rails. The material platform (5) is fixedly arranged on the top of the two slide posts (14). The screw rod (12) is rotatably arranged on the top of the base through two support plates (27). The first motor (11) is fixedly arranged on one of the support plates (27). One end of the screw rod (12) is fixedly connected to its output end. The connecting block (13) is fixedly arranged on the bottom of the material platform (5). The connecting block (13) is threadedly connected to the screw rod (12). The first motor (11) is electrically connected to the controller.
3. A circuit board edge device according to claim 2, characterized in that: The driving assembly (7) comprises a second motor (15), a rotating shaft (16), two worms (17) and two worm wheels (18); the rotating shaft (16) is rotatably arranged at the bottom of the material platform (5) via two mounting plates; the second motor (15) is fixed on one of the mounting plates, and its output end is fixedly connected to one end of the rotating shaft (16); the two worms (17) are fixed on the rotating shaft (16); the two worm wheels (18) are rotatably arranged at the bottom of the material rack via a hinge shaft; each worm (17) is meshedly connected with a worm wheel (18).
4. A circuit board edge device according to claim 3, characterized in that: Each rotating assembly (9) comprises a rotating disk (19) and two connecting rods (20). The rotating disk (19) is fixed on one of the hinge shafts, and each connecting rod (20) is hinged on the outer wall of the rotating disk (19).
5. A circuit board edge device according to claim 4, characterized in that: Each clamping assembly (10) comprises two T-shaped slides (21) and four pressing blocks (22). Each T-shaped slide (21) is slidably arranged on the top of the material platform (5). The bottom of each T-shaped slide (21) is hinged to an end of a connecting rod (20) away from the rotating disk (19). The four pressing blocks (22) are respectively fixed on the top of the two T-shaped slides (21) through four connecting rods.
6. A circuit board edge device according to claim 5, characterized in that: Four grooves (23) are symmetrically arranged on the outer walls at both ends of each material tray (8), and each pressing block (22) is plugged into a groove (23).
7. A circuit board edge device according to claim 6, characterized in that: Each lifting assembly (3) comprises a cylinder (24), a push block (25) and an L-shaped plate (26); a support plate (27) is fixedly provided at the bottom of each slider (4); the cylinder (24) is inserted into one of the support plates (27); a guide rail (28) is fixedly provided at the bottom of each support plate (27); the L-shaped plate (26) is slidably arranged on the outer wall of the guide rail (28); the push block (25) is fixedly arranged between the output end of the cylinder (24) and the L-shaped plate (26); and the cylinder (24) is electrically connected to a controller.
8. A circuit board edge device according to claim 7, characterized in that: A third motor (29) is inserted on the top of each L-shaped plate (26), the output end of which is fixedly connected to the gong cutter (2), and the third motor (29) is electrically connected to the controller.
9. A circuit board edge device according to claim 8, characterized in that: Four stoppers (30) are symmetrically arranged on the inner wall of each material tray (8), and each stopper (30) is fixedly connected to the inner wall of the material tray (8).
10. A circuit board edge device according to claim 9, characterized in that: Eight guide rods (31) are fixedly arranged on the top of the material platform (5), and each T-shaped slide plate (21) is slidably connected to two of the guide rods (31).
Citation Information
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