High-pressure pneumatic flow-aiding bin cleaning device
By setting up a spiral or annularly distributed bin pipe on the outside of the silo bucket and controlling the flow of high-pressure gas by using a quick opening valve, a high-pressure pneumatic flow clearance device was designed, which solved the noise and blockage of existing equipment, and realized the Efficient silo cleaning and material discharge.
Patent Information
- Application Number
- CN202421349927.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-06-14
AI Technical Summary
When the existing silo clearing equipment is not stopped, the vibration clearing produces noise. The nozzle of the high-pressure gas assists the clearing equipment is easily blocked by materials, affecting the clearing effect.
A high-pressure pneumatic flow clearing device is designed. By setting a spiral or annular distribution of silo pipes on the outside of the silo bucket, and connecting with the silo pipes on the outside of the nozzle, the silo pipes are controlled by using a quick opening valve. In circulation, the nozzle includes a columnar gas chamber and a through hole, and uses high-pressure gas to impact cleaning the inner wall of the silo bucket.
It realizes efficient cleaning of the inner wall of the silo bucket, assists in the discharge of materials, avoids material blockage, improves the clearance effect, and is suitable for granular and liquid materials.
Smart Images

Figure CN222433127U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of silo blockage clearing, in particular to a high-pressure pneumatic flow-assisted silo clearing device. Background Art
[0002] Silos are usually used to store raw materials, such as coal, ore, wood, grain, chemical raw materials, etc. These raw materials may need to be processed or transported during the production process, and silos can provide a temporary storage space so that the production process can proceed as needed. When the silo is blocked, the material cannot be discharged normally, affecting the production progress and the normal delivery and extraction of materials. By clearing the blockage, it can be ensured that the materials in the silo can flow smoothly, ensuring the continuity and stability of production. Therefore, clearing the blockage of the silo is an important measure to ensure smooth production, product quality and safety.
[0003] When existing silos are cleared without stopping, vibration cleaning or high-pressure gas assisted cleaning is mostly used. Vibration cleaning refers to the use of vibration equipment to vibrate the silo to assist the material in the silo to descend, but this structure will produce greater noise interference, and the existing high-pressure gas assisted cleaning equipment, its nozzle is mostly centered, which is easily blocked by materials, thereby affecting the cleaning effect of the equipment.
[0004] Therefore, providing a high-pressure pneumatic flow-assisted warehouse clearing device has become an issue worthy of study. Utility Model Content
[0005] In order to solve the deficiencies in the above-mentioned prior art, the purpose of the utility model is to achieve a good cleaning effect on the inner wall of the silo bucket and assist in the discharge of materials in the silo bucket by starting the quick-opening valve to control the operation of the nozzle.
[0006] The purpose of the utility model is achieved in this way:
[0007] The utility model provides a high-pressure pneumatic flow-assisted bin clearing device, comprising a bin hopper and a bin-wrapping pipe surrounding the outside of the bin hopper, wherein the bin-wrapping pipe is distributed in a spiral shape or an annular shape on the outside of the bin hopper, and the outer end of the bin-wrapping pipe is connected to the air source pipeline by starting a quick-opening valve;
[0008] The outer wall of the silo hopper is provided with a plurality of nozzles, and the external air inlet end of the nozzle is connected with the silo winding pipe;
[0009] The nozzle is detachably connected to the silo bucket, and the nozzle includes a columnar gas bin, the inner end of which extends into the interior of the silo bucket and is penetrated by a through hole, and the through hole is arranged close to the side wall of the columnar gas bin.
[0010] It is further explained that the warehouse-wrapped pipe is a multi-section structure, one end of which is blocked, and the other end is connected to the air source pipeline by starting a quick-opening valve.
[0011] It is further described that the connection ends of the plurality of warehouse winding pipes and the start-up quick-opening valves are arranged alternately.
[0012] It is further described that the warehouse winding pipes are arranged in layers from top to bottom, and the gas flow directions inside two adjacent layers of the warehouse winding pipes are arranged in opposite directions.
[0013] It is further described that the inner end of the columnar gas bin is an outwardly convex arc structure, and the through hole is eccentrically arranged.
[0014] It is further described that the silo bucket is penetrated by a mounting groove corresponding to the plug-in connection with the columnar gas silo, the columnar gas silo is provided with an insert block, and the silo bucket is provided with a limiting groove corresponding to the plug-in connection with the insert block.
[0015] It is further described that an inner tube is provided on the columnar gas bin, the outer end of the inner tube is connected with the bin tube, a sealing block is provided in the columnar gas bin which slides with the inner tube, a thrust spring is provided in the columnar gas bin which pushes the sealing block to seal the through hole, a thrust accommodating cavity is provided on the side of the sealing block facing the inner end of the columnar gas bin, the thrust accommodating cavity is staggered with the through hole and is connected with the inner tube.
[0016] It is further described that the warehouse winding tube (2) is threadedly connected to the outer end of the inner tube (307) via a flexible joint.
[0017] Positive beneficial effects:
[0018] After the quick-opening valve is opened, high-pressure gas enters the inner wall of the silo bucket through the silo pipe and the nozzle, and uses the high-pressure gas to impact the inner wall of the silo bucket to achieve the cleaning of the inner wall of the silo bucket, which has a good cleaning effect on the inner wall of the silo bucket and assists the discharge of materials in the silo bucket;
[0019] By utilizing the cooperation of the thrust spring and the sealing block, the sealing block can seal and protect the through hole when not in use, preventing the material from entering the through hole and causing contamination and blockage. This can not only meet the needs of clearing granular materials, but also has a certain clearing effect on liquid materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the internal structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the internal structure of the utility model when viewed from above;
[0022] Figure 3 This is a schematic diagram of the internal structure of the nozzle in the utility model;
[0023] The figure shows: silo hopper 1, mounting groove 101, limit groove 102, silo pipe 2, nozzle 3, columnar gas silo 301, sealing block 302, through hole 303, plug block 304, mounting ring 305, thrust spring 306, inner tube 307, start quick opening valve 4, gas source pipeline 5; DETAILED DESCRIPTION
[0024] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0025] First embodiment:
[0026] See also Figure 1-Figure 3 As shown, the utility model provides a high-pressure pneumatic flow-assisted warehouse clearing device, the silo bucket 1 is an inverted conical structure, the silo pipe 2 is arranged on the outside of the silo bucket 1, and the silo pipe 2 is spirally distributed or annularly distributed on the outside of the silo bucket 1. The outer end of the silo pipe 2 is connected to the gas source pipeline 5 through the start-up quick-opening valve 4. After the start-up quick-opening valve 4 is opened, the high-pressure gas in the gas source pipeline 5 flows into the inside of the silo pipe 2 through the start-up quick-opening valve 4. After the start-up quick-opening valve 4 is closed, the gas inside the silo pipe 2 is blocked;
[0027] The outer wall of the silo hopper 1 is provided with a plurality of nozzles 3, and the external air inlet end of the nozzles 3 is connected with the silo pipe 2, and the gas in the silo pipe 2 can enter the silo hopper 1 through the nozzles 3, so that the high-pressure gas impacts the inner wall of the silo hopper 1, and clears the inner wall of the silo hopper 1;
[0028] Specifically, in the structure of the nozzle 3, the nozzle 3 is detachably connected to the silo bucket 1, and the nozzle 3 includes a columnar gas bin 301, the inner end of the columnar gas bin 301 extends into the interior of the silo bucket 1, and is penetrated by a through hole 303, and the through hole 303 is arranged close to the side wall of the columnar gas bin 301. By starting the quick-opening valve 4, the high-pressure gas can be controlled. After the quick-opening valve 4 is started, the high-pressure gas in the gas source pipeline 5 is guided to the interior of the bypass bin pipe 2. After the gas enters the columnar gas bin 301, it enters through the through hole 303 on the columnar gas bin 301. Enter the silo bucket 1 and when the nozzle 3 is installed, the through hole 303 is set toward the bottom of the silo bucket 1. The through hole 303 can be in a vertical downward or inclined downward state, which can not only reduce the contamination of the through hole 303 by the material, but also when the through hole 303 is exhausted, the through hole 303 uses the high-pressure gas discharged downward to impact the inner wall of the silo bucket 1, and clear the inner wall of the silo bucket 1 to break up and remove the blocked material, loosen it and restore fluidity, which has a good cleaning effect on the inner wall of the silo bucket 1.
[0029] The second embodiment is different from the first embodiment in that:
[0030] See also Figure 1 , Figure 2 As shown, the warehouse winding pipe 2 has a multi-section structure, one end of which is blocked, and the other end is connected to the gas source pipeline 5 by starting the quick-opening valve 4. After the gas is introduced into the multi-section warehouse winding pipe 2, the gas passes through the nozzle 3 to introduce high-pressure gas into the silo bucket 1, and the high-pressure gas can clean the inner wall of the silo bucket 1. Furthermore, the warehouse winding pipe 2 has a multi-section arc pipe structure, and the arc pipe is distributed up and down on the outer wall of the silo bucket 1. The connecting ends of multiple warehouse winding pipes 2 and the quick-opening valve 4 are staggered, which can balance the air intake pressure of the multi-layer nozzles 3 as a whole, so that the air intake effect is better. Furthermore, the warehouse winding pipe 2 is arranged in layers from top to bottom, and the gas flow directions inside the two adjacent layers of warehouse winding pipes 2 are arranged in opposite directions, so that the air intake pressure of the nozzle 3 is balanced as a whole. After the high-pressure gas enters the silo bucket 1, it impacts the gas on the inner wall of the silo bucket 1, and the inner wall of the silo bucket 1 is cleared.
[0031] The third embodiment is different from the first embodiment in that:
[0032] In the structure of the nozzle 3, see Figure 3 As shown, the columnar gas bin 301 is a hollow cylindrical structure as a whole, and an inner tube 307 is provided on the columnar gas bin 301, and the end of the inner tube 307 passes through the outer end surface of the columnar gas bin 301, and the inner end of the inner tube 307 extends into the columnar gas bin 301, and a sealing block 302 is slidably connected to the outer side thereof, and a through hole is provided on the sealing block 302, and the through hole is slidably matched with the inner tube 307, and the outer wall thereof is slidably matched with the inner wall of the columnar gas bin 301. In the structure of the sealing block 302, a thrust accommodating cavity is provided on the side of the inner end of the sealing block 302 facing the inner end of the columnar gas bin 301, and the thrust cavity is staggered with the through hole 303, and the through hole 303 is in a connected state with the inner tube 307;
[0033] After the inner tube 307 is ventilated, the gas is guided to the thrust accommodating chamber through the inner tube 307. As the air pressure in the thrust accommodating chamber increases, the sealing block 302 overcomes the elasticity of the thrust spring 306. The thrust spring 306 is compressed, and the sealing block 302 slides inside the columnar gas bin 301. When the sealing block 302 moves away from the columnar gas bin 301, the through hole 303 is opened, and the gas enters the silo bucket 1 through the through hole 303. The high-pressure gas is used to clear the blockage of the inner wall of the silo bucket 1. After the quick-opening valve 4 is closed, the gas is no longer introduced into the silo pipe 2 and the nozzle 3. The elasticity of the thrust spring 306 is used to push the sealing block 302 to reset. The sealing block 302 blocks the through hole 303 to avoid contamination and blockage caused by materials entering the through hole 303. This can not only meet the requirements of clearing the granular materials, but also have a certain clearing effect on the liquid materials.
[0034] Specifically, the inner end of the columnar gas bin 301 is an outwardly convex arc structure, and the through hole 303 is eccentrically arranged. The inclination direction of the through hole 303 can be adjusted during installation according to the usage. In the installation limiting structure of the nozzle 3, the silo bucket 1 is penetrated with an installation groove 101 corresponding to the plug-in of the columnar gas bin 301, the columnar gas bin 301 is provided with an insert block 304, and the silo bucket 1 is provided with a limiting groove 102 corresponding to the plug-in of the insert block 304, see Figure 3 As shown, the columnar gas bin 301 is inserted into the installation groove 101, and the insert block 304 is inserted into the limiting groove 102 to limit the columnar gas bin 301. The installation ring 305 is installed on the outside of the columnar gas bin 301 by threaded connection. The installation ring 305 is used to limit the columnar gas bin 301, so as to achieve overall fixation of the columnar gas bin 301 and make the installation more secure.
[0035] A flexible joint is provided around the end of the warehouse tube 2 toward the inner tube 307, and the flexible joint is threadedly connected to the outer end of the inner tube 307 through threads.
[0036] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A high-pressure pneumatic flow-assisted silo cleaning device, comprising a silo bucket (1) and a silo surrounding pipe (2) surrounding the outside of the silo bucket (1), characterized in that: The silo-wrapped pipe (2) is distributed in a spiral shape or an annular shape on the outside of the silo hopper (1), and the outer end of the silo-wrapped pipe (2) is connected to the gas source pipeline (5) by starting the quick-opening valve (4); The outer wall of the silo hopper (1) is provided with a plurality of nozzles (3), and the external air inlet end of the nozzle (3) is connected to the silo winding pipe (2); The nozzle (3) is detachably connected to the silo hopper (1), and the nozzle (3) comprises a columnar gas silo (301). The inner end of the columnar gas silo (301) extends into the interior of the silo hopper (1) and is penetrated by a through hole (303). The through hole (303) is arranged close to the side wall of the columnar gas silo (301).
2. A high-pressure pneumatic flow-assisted warehouse clearing device according to claim 1, characterized in that: The warehouse winding pipe (2) is a multi-section structure, one end of which is blocked, and the other end is connected to the gas source pipeline (5) by starting the quick-opening valve (4).
3. A high-pressure pneumatic flow-assisted warehouse clearing device according to claim 2, characterized in that: The connection ends of the plurality of warehouse winding pipes (2) and the start-up quick-opening valves (4) are arranged alternately.
4. A high-pressure pneumatic flow-assisted warehouse clearing device according to claim 2, characterized in that: The warehouse winding tubes (2) are arranged in layers from top to bottom, and the gas flow directions inside two adjacent layers of the warehouse winding tubes (2) are arranged in opposite directions.
5. The high-pressure pneumatic flow-assisted warehouse clearing device according to claim 1, characterized in that: The inner end of the columnar gas chamber (301) is in an outwardly convex arc-shaped structure, and the through hole (303) is eccentrically arranged.
6. A high-pressure pneumatic flow-assisted warehouse clearing device according to claim 5, characterized in that: The silo bucket (1) is penetrated by a mounting groove (101) corresponding to the plug-in connection with the columnar gas silo (301), the columnar gas silo (301) is provided with an insert block (304), and the silo bucket (1) is provided with a limit groove (102) corresponding to the plug-in connection with the insert block (304).
7. A high-pressure pneumatic flow-assisted warehouse clearing device according to claim 1 or 5, characterized in that: The columnar gas bin (301) is provided with an inner tube (307), the outer end of the inner tube (307) is communicated with the bin-wrapping tube (2), the columnar gas bin (301) is provided with a sealing block (302) that slidably cooperates with the inner tube (307), the columnar gas bin (301) is provided with a thrust spring (306) that pushes the sealing block (302) to seal the through hole (303), and the sealing block (302) is provided with a thrust accommodating cavity on one side facing the inner end of the columnar gas bin (301), the thrust accommodating cavity is staggered with the through hole (303) and is communicated with the inner tube (307).
8. A high-pressure pneumatic flow-assisted warehouse clearing device according to claim 7, characterized in that: The warehouse winding tube (2) is threadedly connected to the outer end of the inner tube (307) via a flexible joint.