Syrup storage tank with interior easy to clean
By designing cleaning components and scraping components in syrup storage tanks, the problem of syrup accumulation and curing on the inner wall of the storage tank is solved, which improves production efficiency and volume utilization, reduces the risk of clogging, and realizes the recycling of syrup.
Patent Information
- Application Number
- CN202323639692.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2033-12-29
AI Technical Summary
The existing syrup storage tank cannot be cleaned in time during use, resulting in the accumulation and solidification of the syrup on the inner wall of the storage tank, reducing production efficiency, affecting the subsequent loading volume, and the solidified syrup is prone to clogging when discharged.
A syrup storage tank with easy-to-clean internals is designed, including cleaning components and scraping components. The cleaning component sprays and cleanses the syrup on the inner wall of the storage tank through water tanks, outlet pipes, high-pressure spray heads and other components. The scraping component scrapes and compresses the syrup through servo motors, scrapers and other components to increase the flow rate of the discharge tube.
Through the design of cleaning components and scraping components, the accumulation and curing of syrup on the inner wall of the storage tank is avoided, the production efficiency of syrup and the utilization rate of subsequent loading volume is improved, the risk of discharge pipe is reduced, and the output pipe is achieved Effective recycling of syrup.
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Figure CN222433137U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of syrup storage, in particular to a syrup storage tank with an easy-to-clean interior. Background Art
[0002] Syrup is a viscous solution containing a high concentration of sugar made by boiling or other techniques. The raw materials for making syrup can be sugar water, sugarcane juice, fruit juice or other plant juices. Syrup is an indispensable sweetener for many products in industrial production and can be used to prepare beverages or make sweets. Therefore, after the syrup is processed, it needs to be stored in a storage tank. However, the existing syrup storage tanks are mostly used to store syrup in a single storage tank during use. The storage tank cannot be cleaned in time during storage, resulting in easy accumulation of syrup on the inner wall of the storage tank. After solidification, the syrup is easy to accumulate on the inner wall of the storage tank, which reduces the production efficiency of the syrup and affects the next loading volume. In addition, as time goes by, the slurry will solidify, which increases the difficulty of discharging the tank body and easily produces lumps and causes blockage. Utility Model Content
[0003] In order to overcome the problem that during the storage of syrup, the storage tank cannot be cleaned in time, which leads to the accumulation of syrup on the inner wall of the storage tank, the syrup is easily accumulated on the inner wall of the storage tank after solidification, which reduces the production efficiency of the syrup and affects the next filling volume. In addition, after the slurry solidifies, it is more difficult to discharge the tank, and it is easy to produce lumps and cause blockage.
[0004] The technical solution of the utility model is:
[0005] A syrup storage tank with an easy-to-clean interior comprises a tank body; a cleaning assembly, a scraping assembly, a discharge pipe, a control valve, and a tank cover. The right side of the tank body is provided with a cleaning assembly for cleaning the storage tank, the interior of the tank body is provided with a scraping assembly for compacted syrup, a discharge pipe is provided on the left side wall of the tank body, the top end of the discharge pipe is movably connected with the control valve, and the tank cover is provided at the middle position of the top end of the tank body.
[0006] Preferably, the syrup on the inner wall is cleaned by a cleaning component, so that the syrup on the inner wall can be evenly washed, and the fused waste water is discharged from the discharge pipe outside the device, thereby preventing untimely cleaning, resulting in accumulation of syrup on the inner wall of the storage barrel, affecting the volume of the next load, and at the same time, the scraping component presses down on the syrup, thereby increasing the flow rate of the discharge pipe, and facilitating the scraping of the syrup on the inner wall of the tank body, preventing the syrup from hanging on the wall, and then preventing the syrup from solidifying and forming agglomerations, thereby improving the efficiency of discharging from the inside of the tank body and preventing the discharge pipe from being blocked.
[0007] Preferably, the cleaning assembly includes a water tank, a water outlet pipe, a fixing plate, a liquid distribution pipe, a high-pressure nozzle, a disinfection box, a disinfection lamp, a protective box, and an insulation rod. A water tank with a water pump is provided at the lower left side of the tank body, and water outlet pipes are provided at the top of the water tank and the tank body. When the syrup storage tank is in use, the water tank provides cleaning water for cleaning the syrup storage tank.
[0008] Preferably, four sets of fixed plates are vertically arranged at the front and rear ends of the left side wall of the water tank, and the water outlet pipe is arranged inside the fixed plate. The water outlet end of the water outlet pipe is connected with a liquid distribution pipe, and the liquid distribution pipe is relatively arranged at the top of the inside of the tank body. The liquid distribution pipes are connected by connecting pipes. When the syrup storage tank is used, the cleaning water is evenly sprayed out of the tank body through the setting of the high-pressure nozzle, and the syrup on the inner wall is sprayed and cleaned, so that it can evenly contact the syrup on the inner wall for cleaning.
[0009] Preferably, four groups of high-pressure nozzles are provided on the side wall of the liquid distribution pipe facing away from the side, a disinfection box is provided above the front and rear side walls of the water tank, and a disinfection lamp is provided on the opposite side of the disinfection box. When the syrup storage tank is in use, the disinfection lamp and the heating rod respectively disinfect and heat the clean water in the water tank, and further melt and disinfect the residual syrup in the tank body, thereby improving the use effect of the storage tank.
[0010] Preferably, a protective box is provided below the front and rear side walls of the water tank, and two groups of heat preservation rods are vertically provided on the opposite sides of the inside of the protective box. When the syrup storage tank is in use, the heat preservation rods heat the cleaning water.
[0011] Preferably, the scraping assembly includes a servo motor, a pressure plate, a scraper, a connecting rod, a guide rod, and an electrostatic conductive ring. A servo motor is arranged in the middle position of the top of the discharge pipe. The output end of the servo motor is connected to the pressure plate, and the pressure plate is arranged inside the tank body. When the syrup storage tank is in use, the servo motor provides operating power.
[0012] Preferably, a scraper is symmetrically arranged on the outer side of the pressure plate, and the scraper is slidably connected to the inner wall of the tank body, a connecting rod is symmetrically connected between the pressure plate and the scraper, guide rods are arranged at the front and rear ends of the top of the connecting rod, and an electrostatic conductive ring is symmetrically arranged at the bottom end of the tank body. When the syrup storage tank is in use, the scraper is driven downward by the pressure plate to press down the syrup, thereby increasing the flow rate of the discharge pipe, preventing the syrup from hanging on the wall, and further preventing the syrup from solidifying and agglomerating, thereby improving the efficiency of discharging from the inside of the tank body and preventing the discharge pipe from being blocked.
[0013] Preferably, the electrostatic conductive ring is grounded via a wire or a conductive mechanism.
[0014] Through the above technical solution, the beneficial effects of the utility model are:
[0015] 1. The storage tanks before and after the syrup is stored are cleaned by the cleaning component to prevent the syrup from solidifying over time, which increases the difficulty of discharging the tank and easily causes blockage. The existing device cannot clean the tank surface in time, and the solidification accumulation affects the volume of the next loading. The scraping component scrapes the syrup attached to the inner wall of the storage tank. On the one hand, it ensures the cleanliness of the storage tank, prevents the syrup from solidifying and agglomerating, improves the efficiency of discharging the inside of the tank, and prevents the blockage of the discharge pipe. On the other hand, the cleared syrup can be recycled again, avoiding the large amount of syrup waste, which is beneficial to environmental protection.
[0016] 2. The pressure plate drives the scraper to move downward to press the syrup, thereby increasing the flow rate of the discharge pipe. Because the scraper and the tank body have the same inner diameter, it is easy to scrape the syrup on the inner wall of the tank to prevent the syrup from hanging on the wall, thereby preventing the syrup from solidifying and agglomerating, improving the efficiency of discharging from the inside of the tank and preventing the discharge pipe from being blocked;
[0017] 3. Through the setting of high-pressure nozzles, the cleaning water is evenly sprayed out of the tank body to spray and clean the syrup on the inner wall, so that it can evenly contact and clean the syrup on the inner wall. The fused recyclable waste water is discharged from the discharge pipe outside the device to be recycled by the external system to avoid waste and prevent untimely cleaning, which will lead to accumulation on the surface of the inner cylinder and affect the volume of the next loading. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of a first three-dimensional structure of a syrup storage tank of the utility model;
[0019] Figure 2 This is a schematic diagram of a second three-dimensional structure of a syrup storage tank of the utility model;
[0020] Figure 3 This is a schematic diagram of the internal three-dimensional structure of the syrup storage tank of the utility model;
[0021] Figure 4 It is a schematic diagram of the three-dimensional structure of the syrup storage tank cleaning component of the utility model.
[0022] In the figure: 1. tank body; 2. discharge pipe; 3. control valve; 4. tank cover; 100. cleaning assembly; 200. scraping assembly; 101. water tank; 102. water outlet pipe; 103. fixing plate; 104. liquid distribution pipe; 105. high-pressure nozzle; 106. disinfection box; 107. disinfection lamp; 108. protection box; 109. insulation rod; 201. servo motor; 202. pressure plate; 203. scraper; 204. connecting rod; 205. guide rod; 206. electrostatic conductive ring. DETAILED DESCRIPTION
[0023] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0024] like Figure 1-2 , the utility model provides an embodiment:
[0025] A syrup storage tank with an easy-to-clean interior comprises a tank body 1; a cleaning assembly 100, a scraping assembly 200, a discharge pipe 2, a control valve 3, and a tank cover 4. The cleaning assembly 100 for cleaning the storage tank is arranged on the right side of the tank body 1, and the scraping assembly 200 for compacted syrup is arranged inside the tank body 1. The discharge pipe 2 is arranged on the left side wall of the tank body 1, and the top of the discharge pipe 2 is movably connected with the control valve 3. The tank cover 4 is arranged at the middle position of the top of the tank body 1. The cleaning assembly 100 includes a water tank 101, a water outlet pipe 102, a fixing plate 103, a liquid distribution pipe 104, a high-pressure nozzle 105, a disinfection box 106, a disinfection lamp 107, a protection box 108, and a heat preservation rod 109. A water tank 101 with a water pump is provided at the lower left side of the tank body 1, and a water outlet pipe 102 is provided at the top of the water tank 101 and the tank body 1; four sets of fixing plates 103 are vertically provided at the front and rear ends of the left side wall of the water tank 101, and the water outlet pipe 1 02 is arranged inside the fixed plate 103, the water outlet end of the water outlet pipe 102 is connected with a liquid distribution pipe 104, and the liquid distribution pipe 104 is relatively arranged at the top of the tank body 1, and the liquid distribution pipes 104 are connected by connecting pipes; four groups of high-pressure nozzles 105 are arranged on the side wall of the liquid distribution pipe 104 on the back side, and a disinfection box 106 is arranged above the front and rear side walls of the water tank 101, and a disinfection lamp 107 is arranged on the opposite side of the disinfection box 106; a protective box 108 is arranged below the front and rear side walls of the water tank 101, and two groups of insulation rods 109 are vertically arranged on the opposite side of the protective box 108. The cleaning water is evenly sprayed out of the tank body 1 through the setting of the high-pressure nozzle 105, and the syrup on the inner wall is sprayed and cleaned, so that it can evenly contact with the syrup on the inner wall for cleaning, and the fused waste water is discharged from the discharge pipe 2 outside the device, thereby preventing untimely cleaning, resulting in accumulation on the surface of the inner cylinder, affecting the volume of the next loading.
[0026] See also Figure 3-4In this embodiment, the scraping assembly 200 includes a servo motor 201, a pressure plate 202, a scraper 203, a connecting rod 204, a guide rod 205, and an electrostatic conductive ring 206. The servo motor 201 is arranged in the middle position of the top of the discharge pipe 2, and the output end of the servo motor 201 is connected to the pressure plate 202, and the pressure plate 202 is arranged inside the tank body 1; the scraper 203 is symmetrically arranged on the outer side of the pressure plate 202, and the scraper 203 is slidably connected to the inner wall of the tank body 1, and the connecting rod 204 is symmetrically connected between the pressure plate 202 and the scraper 203, and the front and rear ends of the top of the connecting rod 204 are provided with guide rods 205, and the bottom end of the tank body 1 is symmetrically arranged with an electrostatic conductive ring 206.
[0027] The scraper 203 is driven downward by the pressure plate 202 to press down the syrup, thereby increasing the flow rate of the discharge pipe 2. Because the scraper 203 and the tank body 1 have the same inner diameter, it is convenient to scrape the syrup on the inner wall of the tank body 1 to prevent the syrup from hanging on the wall. In particular, in the subsequent steps of cleaning, after generally connecting to an external high-temperature air gun for spray drying, since the air in the tank body 1 is dry, and since the scraper 203 is generally made of nylon and other wear-resistant materials, the syrup hanging on the wall in the tank body 1 is easily rubbed by the scraper 203 and charged or sparks are generated together with the tank body 1. In addition, the dry air sprayed by the air gun is also likely to charge the scraper, the hanging syrup, and the tank body 1. Therefore, the static electricity can be conducted to the ground or grounded through the electrostatic conductive ring 206, thereby avoiding the device from being charged or sparked to cause safety hazards, not only preventing the syrup from solidifying and producing agglomeration, but also improving safety, and improving the efficiency of discharging from the inside of the tank body 1, and preventing the discharge pipe 2 from being blocked. Specifically, a wire or other conductive mechanism with a conductive medium may be used to ground static electricity.
[0028] During operation, the syrup is poured into the tank body 1 through the discharge pipe 2. After the pouring is completed, the syrup is allowed to settle, and the servo motor 201 is started to drive the pressing plate 202 and the scraper 203 to move downward to scrape the syrup on the inner wall of the tank body 1. At the same time, the pressing plate 202 discharges the air in the syrup to avoid deterioration and mildew on the surface of the syrup, thereby increasing the storage time of the syrup. When the syrup needs to be used, the pressing plate 202 drives the scraper 203 to move downward to squeeze the syrup to increase the flow rate of the discharge pipe 2. The scraper 203 can be used to prevent the syrup from adhering to the wall, thereby preventing the syrup from solidifying and forming lumps due to long-term storage. After the syrup is discharged, the water pump inside the water tank 101 is started, and the cleaning water flows into the liquid distribution pipe 104 through the outlet pipe 102, and is sprayed out through the high-pressure nozzle 105 to clean the inside of the tank body 1. At the same time, the disinfection lamp 107 and the insulation rod 109 respectively disinfect and keep warm the cleaning water in the water tank 101, and further melt and disinfect the residual syrup in the tank body 1, thereby improving the smooth use of the storage tank cleaning effect.
[0029] Through the above steps, the cleaning component 100 cleans the syrup on the inner wall, so that the syrup on the inner wall can be evenly washed, and the fused waste water is discharged from the discharge pipe outside the device, thereby preventing untimely cleaning, resulting in accumulation of syrup on the inner wall of the storage barrel, affecting the volume of the next load. At the same time, the scraping component 200 scrapes the syrup attached to the inner wall of the storage tank, further improving the cleanliness of the storage tank, and preventing the syrup from solidifying and forming agglomerations, thereby improving the efficiency of discharging from the inside of the tank body and preventing the discharge pipe from being blocked.
[0030] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A syrup storage tank with an easy-to-clean interior, comprising a tank body; characterized in that: It also includes a cleaning component, a scraping component, a discharge pipe, a control valve, and a tank cover. A cleaning component for cleaning the storage tank is provided on the right side of the tank body, a scraping component for compacted syrup is provided inside the tank body, a discharge pipe is provided on the left side wall of the tank body, the top of the discharge pipe is movably connected with a control valve, and a tank cover is provided in the middle position of the top of the tank body; four groups of high-pressure nozzles are provided on the side wall of the liquid distribution pipe facing away from the side, disinfection boxes are provided above the front and rear side walls of the water tank, and a disinfection lamp is provided on the opposite side of the disinfection box.
2. A syrup storage tank with an easy-to-clean interior according to claim 1, characterized in that: The cleaning assembly includes a water tank, a water outlet pipe, a fixing plate, a liquid distribution pipe, a high-pressure nozzle, a disinfection box, a disinfection lamp, a protective box, and a heat preservation rod. A water tank with a water pump is arranged at the lower left side of the tank body, and water outlet pipes are arranged at the top of the water tank and the tank body.
3. A syrup storage tank with an easy-to-clean interior according to claim 2, characterized in that: Four sets of fixed plates are vertically arranged at the front and rear ends of the left side wall of the water tank, and the water outlet pipe is arranged inside the fixed plate. The water outlet end of the water outlet pipe is connected to the liquid distribution pipe, and the liquid distribution pipe is relatively arranged at the top of the inside of the tank body, and the liquid distribution pipes are connected by connecting pipes.
4. A syrup storage tank with an easy-to-clean interior according to claim 3, characterized in that: A protection box is arranged below the front and rear side walls of the water tank, and two groups of heat preservation rods are vertically arranged on opposite sides of the protection box.
5. A syrup storage tank with an easy-to-clean interior according to claim 4, characterized in that: The scraping assembly includes a servo motor, a pressure plate, a scraper, a connecting rod, a guide rod, and an electrostatic conductive ring. A servo motor is arranged in the middle position of the top of the discharge pipe. The output end of the servo motor is connected to a pressure plate, and the pressure plate is arranged inside the tank body.
6. A syrup storage tank with an easy-to-clean interior according to claim 5, characterized in that: A scraper is symmetrically arranged on the outer side of the pressure plate, and the scraper is slidably connected to the inner wall of the tank body. A connecting rod is symmetrically connected between the pressure plate and the scraper. Guide rods are arranged at the front and rear ends of the top of the connecting rod. An electrostatic conductive ring is symmetrically arranged at the bottom end of the tank body.
7. A syrup storage tank with an easy-to-clean interior according to claim 6, characterized in that: The electrostatic conductive ring is grounded via a wire or a conductive mechanism.