Automatic feeding device for heat treatment of steel balls
By designing the automatic feeding device for heat treatment of steel balls, using the combination of guide grooves and push rods, combined with the conveying chain and electronic gate valve driven by servo motors, the problem of collision and adaptation to steel balls of different sizes during heat treatment of steel balls is solved, and high efficiency is achieved. Controllable feeding process.
Patent Information
- Application Number
- CN202421141929.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-23
AI Technical Summary
The prior art is difficult to effectively avoid collisions and deformations between steel balls during the steel ball heat treatment process, and it is also impossible to adapt to feeding steel balls of different sizes.
A steel ball heat treatment automatic feeding device is designed, including a conveyor table and a material tray. The guide groove and push rod are used to realize the conveyor of steel balls one by one, combined with the conveyor chain and electronic gate valve driven by the servo motor to ensure smooth steel balls of different sizes. Delivery materials.
It effectively reduces the collision risk during the feeding process of steel balls, realizes the adaptation of steel balls of different sizes, and improves the controllability and practicality of the feeding process.
Smart Images

Figure CN222433449U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel ball feeding devices, in particular to an automatic feeding device for heat treatment of steel balls. Background Art
[0002] Steel ball heat treatment is an important process to improve the performance of steel balls. Steel balls usually need to be heat treated during the manufacturing process to achieve specific hardness and strength requirements. Heat treatment can optimize the performance of steel balls by changing their microstructure, such as improving wear resistance, pressure resistance and corrosion resistance.
[0003] During the heat treatment process, the transportation of steel balls is an indispensable part of the whole process. Directly transporting steel balls by dumping will cause collisions between steel balls. Especially the surface of steel balls after heat treatment is prone to deformation, so collisions between steel balls can easily cause deformation. Secondly, guide rails are used for guided rolling transportation of steel balls, and the guide rollers are adapted to the size of the steel balls. Steel balls that are too small or too large cannot roll on their tracks, resulting in reduced practicality. Utility Model Content
[0004] The utility model aims to solve the problems existing in the background technology and proposes an automatic feeding device for heat treatment of steel balls.
[0005] The technical solution of the utility model: an automatic feeding device for heat treatment of steel balls, comprising a conveying platform and a material tray, the material tray being fixed at the end of the conveying platform, a guide groove being provided at the upper end of the conveying platform, the guide groove being a V-shaped structure, and the upper end opening being larger than the lower end opening, a mounting groove being provided at the bottom of the conveying platform and located at the bottom of the guide groove, a conveying chain being installed in the mounting groove, push rods being equidistantly fixed on the conveying chain, the upper ends of the push rods being located in the guide groove and being equidistantly distributed, a discharge hole being provided at the bottom of the material tray and aligned with the guide groove, an adapter pipe being inserted in the discharge hole, and electronic gate valves being installed in the adapter pipes.
[0006] Preferably, a pair of driving shafts are rotatably connected in the installation groove, driving sprockets are fixed on the driving shafts, and the conveying chain is installed between the driving sprockets.
[0007] Preferably, a servo motor is fixed on the outside of the conveying platform and at a position corresponding to the driving shaft, and the output end of the servo motor is fixed on the driving shaft.
[0008] Preferably, a cover plate is fixed on the outer side of the upper end of the adapter tube, an upper groove is opened at the upper opening of the discharge hole, the size of the upper groove is matched with the size of the cover plate, and magnetic blocks are fixed at the four corners of the bottom of the upper groove and are adsorbed and fixed to the bottom of the cover plate.
[0009] Preferably, a rotating rod is rotatably connected inside the material tray, a push plate is fixed at the bottom of the rotating rod, a drive motor is fixed at the center of the material tray where the bottom of the push plate connects with the bottom of the material tray, and the output end of the drive motor is fixed at one end inside the rotating rod.
[0010] Preferably, the horizontal cross-section of the push plate is a triangular structure, which reduces the resistance of the push plate when pushing.
[0011] Compared with the prior art, the utility model has the following beneficial technical effects: the steel balls in the material tray are discharged one by one from the discharge port and enter the guide groove, and the push rod in the guide groove moves horizontally to realize the one-by-one conveying of the steel balls, which facilitates the quantity control of the steel balls during the feeding process, reduces the risk of collision during the steel ball conveying process, and can perform the feeding task for steel balls of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the structure of the utility model from a top view;
[0013] Figure 2 This is a schematic diagram of the internal structure of the feeding platform of the utility model;
[0014] Figure 3 This is a schematic diagram of the overall structure of the feeding platform of the utility model;
[0015] Figure 4 It is a schematic diagram of the internal structure of the material tray of the utility model.
[0016] Figure numerals: 1. conveying platform; 11. guide groove; 12. mounting groove; 2. conveying chain; 21. push rod; 22. driving shaft; 23. driving sprocket; 24. servo motor; 3. material tray; 31. discharge hole; 32. rotating rod; 33. push plate; 34. driving motor; 35. upper groove; 36. magnetic block; 4. cover plate; 41. adapter tube. DETAILED DESCRIPTION
[0017] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
[0018] Example
[0019] like Figure 1-4As shown, the automatic feeding device for heat treatment of steel balls proposed by the utility model comprises a conveying platform 1 and a material tray 3, the material tray 3 is fixed at the end of the conveying platform 1, a guide groove 11 is provided at the upper end of the conveying platform 1, the guide groove 11 is a V-shaped structure, and the upper end opening is larger than the lower end opening, a mounting groove 12 is provided at the bottom of the conveying platform 1 and located at the bottom of the guide groove 11, a conveying chain 2 is installed in the mounting groove 12, push rods 21 are equidistantly fixed on the conveying chain 2, the upper ends of the push rods 21 are located in the guide groove 11 and are equidistantly distributed, a discharge hole 31 is provided at the bottom of the material tray 3 and aligned with the guide groove 11, an adapter tube 41 is inserted in the discharge hole 31, and electronic gate valves are installed in the adapter tube 41, a cover plate 4 is fixed on the outer side of the upper end of the adapter tube 41, an upper side groove 35 is provided at the upper end opening of the discharge hole 31, the size of the upper side groove 35 is adapted to the size of the cover plate 4, magnetic suction blocks 36 are fixed at the four corners of the bottom of the upper side groove 35, and are adsorbed and fixed to the bottom of the cover plate 4.
[0020] A pair of driving shafts 22 are rotatably connected in the mounting groove 12, a driving sprocket 23 is fixed on the driving shaft 22, the conveying chain 2 is installed between the driving sprockets 23, a servo motor 24 is fixed on the outside of the conveying platform 1 and at a position corresponding to the driving shaft 22, and the output end of the servo motor 24 is fixed on the driving shaft 22.
[0021] A rotating rod 32 is rotatably connected inside the material tray 3, a push plate 33 is fixed at the bottom of the rotating rod 32, a driving motor 34 is fixed at the center of the material tray 3 at the bottom of the push plate 33 and the bottom of the material tray 3, and the output end of the driving motor 34 is fixed at one end inside the rotating rod 32, and the horizontal cross-section of the push plate 33 is a triangular structure.
[0022] In this embodiment, the entire device is first connected to an external power supply, and then the steel ball is placed in the material tray 3. The driving motor 34 is used to drive the rotating rod 32 to rotate, so that the push plate 33 can push the steel ball to roll in the material tray 3. When the steel ball moves to a position aligned with the discharge hole 31, a single steel ball can enter the adapter tube 41 and finally fall into the guide groove 11. At this time, the servo motor 24 is used to drive the driving shaft 22 and the driving sprocket 23 to rotate, so that the conveying chain 2 moves, thereby causing the steel ball to extend into the guide groove 11. The push rod 21 moves horizontally, and finally pushes the steel ball to roll, so as to achieve the purpose of feeding. There is no need to dump the steel balls at one time, which reduces the risk of collision between the steel balls during dumping. When feeding steel balls of different sizes, the cover plate 4 can be replaced, so that the cover plate 4 fixed with adapter tubes 41 of different sizes is adsorbed into the upper groove 35, ensuring that there is only one steel ball falling each time, and then the steel ball is discharged into the guide groove 11 by opening the electronic gate valve, so as to realize the feeding of steel balls of different sizes, and the overall operation is relatively simple.
[0023] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.
Claims
1. An automatic feeding device for heat treatment of steel balls, comprising a conveying platform (1) and a feeding tray (3), characterized in that: The material tray (3) is fixed at the end of the conveying platform (1); a guide groove (11) is provided at the upper end of the conveying platform (1); the guide groove (11) is a V-shaped structure, and the upper end opening is larger than the lower end opening; a mounting groove (12) is provided at the bottom of the conveying platform (1) and located at the bottom of the guide groove (11); a conveying chain (2) is installed in the mounting groove (12); push rods (21) are fixed on the conveying chain (2) at equal intervals; the upper ends of the push rods (21) are located in the guide groove (11) and are evenly distributed; a discharge hole (31) is provided at the bottom of the material tray (3) and aligned with the guide groove (11); an adapter pipe (41) is inserted into the discharge hole (31), and an electronic gate valve is installed in each adapter pipe (41).
2. The automatic feeding device for heat treatment of steel balls according to claim 1, characterized in that: A pair of driving shafts (22) are rotatably connected in the installation groove (12), a driving sprocket (23) is fixed on the driving shaft (22), and the conveying chain (2) is installed between the driving sprockets (23).
3. The automatic feeding device for heat treatment of steel balls according to claim 2, characterized in that: A servo motor (24) is fixed on the outside of the conveying platform (1) and at a position corresponding to the driving rotating shaft (22), and an output end of the servo motor (24) is fixed on the driving rotating shaft (22).
4. The automatic feeding device for heat treatment of steel balls according to claim 1, characterized in that: A cover plate (4) is fixed to the outer side of the upper end of the adapter tube (41); an upper groove (35) is provided at the upper opening of the discharge hole (31); the size of the upper groove (35) is adapted to the size of the cover plate (4); magnetic blocks (36) are fixed to the four corners of the bottom of the upper groove (35) and are fixed to the bottom of the cover plate (4) by adsorption.
5. The automatic feeding device for heat treatment of steel balls according to claim 1, characterized in that: A rotating rod (32) is rotatably connected inside the material tray (3), a push plate (33) is fixed at the bottom of the rotating rod (32), the bottom of the push plate (33) is connected to the bottom of the material tray (3), a driving motor (34) is fixed at the center of the material tray (3), and the output end of the driving motor (34) is fixed to one end of the inner side of the rotating rod (32).
6. The automatic feeding device for heat treatment of steel balls according to claim 5, characterized in that: The horizontal cross section of the push plate (33) is a triangular structure.