Novel feeder for pneumatic conveying system
By introducing a crushing and dispersing mechanism into the rotary feeder, the problems of powdered materials bonding and excessive flow of materials are solved, and uniform material transportation and system smoothness are achieved.
Patent Information
- Application Number
- CN202420779241.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-04-16
AI Technical Summary
In the pneumatic conveying system of existing rotary feeders, powdered materials or small particulate materials are easily bonded into blocks, resulting in material accumulation, and the material flows too quickly may block the discharge port.
A new type of feeder was designed to drive the crushing blade to rotate through the crushing rod to break the material to avoid bonding; the crushing blades were driven to rotate through the crushing rod to break down the falling material to prevent the material from flowing too fast.
Effectively prevent materials from bonding and stacking, ensuring uniform transportation; at the same time, avoiding the material flow too quickly to block the discharge port, and improving the smoothness and efficiency of the system.
Smart Images
Figure CN222433615U_ABST
Abstract
Description
Technical Field
[0001] The utility model provides a novel feeder for a pneumatic conveying system, belonging to the technical field of rotary feeders. Background Art
[0002] Rotary feeder is commonly known as feeder, fan shut-off, discharger, rotary feed valve, rotary discharge valve, rotary valve, etc. Rotary feeder can continuously and evenly feed powdery materials or small granular materials in the upper silo to the next equipment in the pneumatic conveying system. It is a quantitative feeding device. Rotary feeder is suitable for powdery materials and granular materials. It is widely used in environmental protection, metallurgy, chemical industry, grain, food and other industrial sectors.
[0003] The feeders currently used can basically meet the needs of use, but there are still certain defects. In the process of conveying powdered materials or small granular materials through the feed port to the shell, it is inevitable that the powdered materials and granular materials will stick together to form blocks, and the materials are likely to accumulate in the feed port; and the materials that fall vertically downward after being evenly distributed by the blades inside the shell may block the discharge port due to the relatively fast material flow. Based on this, the utility model provides a new feeder for a pneumatic conveying system. Utility Model Content
[0004] In order to solve the problems existing in the background technology, the utility model provides a new feeder for a pneumatic conveying system, which can drive the crushing blades to rotate by the rotation of the crushing rod, and can crush the material added from the inlet end of the feed port to prevent the materials from sticking together, thereby causing the materials to accumulate in the feed port; the scattering blades can be driven to rotate by the rotation of the scattering rod, and the materials falling downward from the inlet end of the discharge port can be scattered to prevent the materials from falling directly vertically downward, resulting in the situation where the material flow is too fast and the discharge port is blocked.
[0005] The utility model provides a new feeder for a pneumatic conveying system, and the technical solution proposed is: it includes a shell body, a feed port is provided on the top of the shell body, a discharge port is provided on the bottom of the shell body, an inner side wall of the shell body is rotatably connected with a material balancing rod, the upper circumference of the material balancing rod is provided with material balancing leaves, an outer side wall of the shell body is provided with a driving motor for driving the material balancing rod to rotate, a crushing rod for crushing materials is rotatably connected to one side wall of the feed port, a breaking rod for breaking materials is rotatably connected to one side wall of the discharge port, the other ends of the material balancing rod, the crushing rod and the breaking rod are provided with matching sprockets, and chains for driving the sprockets to rotate are provided between the sprockets.
[0006] Furthermore, the other end of the balancing rod passes through the other side wall of the shell, the other end of the breaking rod passes through the other side wall of the feed port, and the other end of the scattering rod passes through the other side wall of the discharge port. The output end of the driving motor and the other end of the balancing rod are fixedly connected by a coupling.
[0007] Furthermore, the gap between the material leveling blade and the inner wall of the shell is less than 0.5 mm.
[0008] Furthermore, the maximum distance between the material distribution blades is matched with the outlet end of the feed inlet and the inlet end of the discharge port.
[0009] Furthermore, the crushing blades arranged in the feed port are equidistantly arranged on the crushing rod.
[0010] Furthermore, the breaking rod is provided with breaking blades at equal intervals and placed in the discharge port.
[0011] The beneficial effects of the utility model are as follows: the utility model drives the turning of the balancing blades through the rotation of the balancing rod, so that the powdered material or small particle material can be continuously and evenly conveyed to the next equipment in the pneumatic conveying system; the rotation of the crushing blades is driven by the rotation of the breaking rod, so that the material added from the inlet end of the feed port can be broken up to prevent the materials from sticking together and causing the materials to accumulate in the feed port; the rotation of the breaking blades is driven by the rotation of the breaking rod, so that the materials falling downward from the inlet end of the discharge port can be broken up to prevent the materials from falling directly vertically downward and causing the discharge port to be blocked by too fast material flow; by using the same motor, the balancing rod, the breaking rod and the breaking rod can be driven to rotate at the same time under the transmission of the sprocket and the chain, thereby effectively reducing the overall cost and having good practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the structure of a new feeder for a pneumatic conveying system in the utility model. Figure 1 .
[0013] Figure 2 This is a schematic diagram of the structure of a new feeder for a pneumatic conveying system in the utility model. Figure 2 .
[0014] Figure 3 This is a schematic diagram of a new type of feeder for a pneumatic conveying system according to the utility model. Figure 1 .
[0015] Figure 4 This is a schematic diagram of a new type of feeder for a pneumatic conveying system according to the utility model. Figure 2 .
[0016] 1. Shell; 2. Feed inlet; 3. Discharge outlet; 4. Distributing rod; 5. Distributing blade; 6. Driving motor; 7. Crushing rod; 8. Scattering rod; 9. Sprocket; 10. Chain; 11. Coupling; 12. Crushing blade; 13. Scattering blade. DETAILED DESCRIPTION
[0017] The utility model is further described below in conjunction with the accompanying drawings.
[0018] As shown in the accompanying drawings: the utility model provides a new type of feeder for a pneumatic conveying system: it includes a shell 1, a feed port 2 is provided on the top of the shell 1, a discharge port 3 is provided at the bottom of the shell 1, an inner side wall of the shell 1 is rotatably connected to a balancing rod 4, a balancing leaf 5 is provided on the circumference of the balancing rod 4, an outer side wall of the shell 1 is provided with a driving motor 6 for driving the balancing rod 4 to rotate, a crushing rod 7 for crushing materials is rotatably connected to one side wall of the feed port 2, a crushing rod 8 for breaking up materials is rotatably connected to one side wall of the discharge port 3, the other ends of the balancing rod 4, the crushing rod 7 and the breaking rod 8 are all provided with matching sprocket wheels 9, a chain 10 for driving the sprocket wheels 9 to rotate is provided between the sprocket wheels 9, the other end of the balancing rod 4 passes through the other side wall of the shell 1, the other end of the crushing rod 7 passes through the other side wall of the feed port 2, and the breaking rod 8 is also provided with a driving motor 6 for driving the balancing rod 4 to rotate. One end passes through the other side wall of the discharge port 3, and the output end of the driving motor 6 is fixedly connected to the other end of the equalizing rod 4 by a coupling 11. Through the driving motor 6, under the connection of the coupling 11, the equalizing rod 4 is driven to rotate, and then the sprocket 9 on the equalizing rod 4 is driven to rotate. Under the transmission of the chain 10, the sprocket 9 on the crushing rod 7 and the sprocket 9 on the breaking rod 8 are driven to rotate, so that the crushing rod 7 and the breaking rod 8 are rotated. The rotation of the crushing rod 7 can crush the material added from the inlet end of the feed port 2 to prevent the materials from sticking together, thereby causing the materials to accumulate in the feed port 2. The rotation of the breaking rod 8 can scatter the materials falling downward from the inlet end of the discharge port 3 to prevent the materials from falling directly vertically downward, resulting in the situation where the material flow is too fast and blocks the discharge port 3.
[0019] As an optional embodiment, the gap between the material balancing blade 5 and the inner wall of the shell 1 is less than 0.5 mm, which effectively prevents the material from passing through the gap between the material balancing blade 5 and the inner wall of the shell 1 and affecting the material balancing effect.
[0020] As an optional embodiment, the maximum distance between the material-leveling blades 5 is matched with the outlet end of the feed port 2 and the inlet end of the discharge port 3, so that the powdery material or small particle material can be continuously and evenly conveyed to the next device in the pneumatic conveying system.
[0021] As an optional embodiment, crushing blades 12 are equidistantly arranged on the crushing rod 7 and placed in the feed port 2 to crush the powdered materials that are stuck together.
[0022] As an optional embodiment, the breaking rod 8 is provided with breaking blades 13 at equal intervals and placed in the discharge port 3, which play the role of breaking up the powdery materials or small particle materials that fall continuously and evenly downward.
[0023] Principle of the utility model
[0024] When in use, powdery materials or small particles are added into the shell 1 through the feed port 2, and the driving motor 6, under the connection of the coupling 11, drives the equalizing rod 4 to rotate, and then drives the sprocket 9 on the equalizing rod 4 to rotate, and under the transmission of the chain 10, drives the sprocket 9 on the crushing rod 7 and the sprocket 9 on the scattering rod 8 to rotate, so that the crushing rod 7 and the scattering rod 8 rotate, and the rotation of the equalizing rod 4 drives the equalizing blade 5 to flip, so that the powdery materials or small particles can be continuously and evenly conveyed to the next equipment in the pneumatic conveying system. The crushing blade 12 is driven to rotate by the rotation of the crushing rod 7, and the material added from the inlet end of the feed port 2 can be broken to prevent the materials from sticking together, thereby causing the materials to accumulate in the feed port 2. The scattering blade 13 is driven to rotate by the rotation of the scattering rod 8, and the material falling downward from the inlet end of the discharge port 3 can be broken to prevent the materials from falling directly vertically downward, resulting in the discharge port 3 being blocked by too fast material flow.
[0025] The utility model uses the same motor, and can drive the material balancing rod 4, the crushing rod 7 and the breaking rod 8 to rotate simultaneously under the transmission of the sprocket and the chain, thereby effectively reducing the overall cost and having good practicality.
[0026] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A novel feeder for a pneumatic conveying system, comprising a housing (1), characterized in that: The shell (1) is provided with a feed port (2) at the top and a discharge port (3) at the bottom. A material balancing rod (4) is rotatably connected to an inner wall of the shell (1). A material balancing blade (5) is provided on the circumference of the material balancing rod (4). A driving motor (6) for driving the material balancing rod (4) to rotate is provided on an outer wall of the shell (1). A crushing rod (7) for crushing materials is rotatably connected to one side wall of the feed port (2). A breaking rod (8) for breaking materials is rotatably connected to one side wall of the discharge port (3). The other ends of the material balancing rod (4), the crushing rod (7) and the breaking rod (8) are provided with matching sprockets (9). Chains (10) for driving the sprockets (9) to rotate are provided between the sprockets (9).
2. A novel feeder for a pneumatic conveying system according to claim 1, characterized in that: The other end of the material balancing rod (4) passes through the other side wall of the shell (1), the other end of the crushing rod (7) passes through the other side wall of the feed port (2), and the other end of the scattering rod (8) passes through the other side wall of the discharge port (3). The output end of the drive motor (6) and the other end of the material balancing rod (4) are fixedly connected via a coupling (11).
3. A novel feeder for a pneumatic conveying system according to claim 1, characterized in that: The gap between the material leveling blade (5) and the inner wall of the shell (1) is less than 0.5 mm.
4. A novel feeder for a pneumatic conveying system according to claim 1, characterized in that: The maximum distance between the material distribution blades (5) is matched with the outlet end of the feed inlet (2) and the inlet end of the discharge outlet (3).
5. A novel feeder for a pneumatic conveying system according to claim 1, characterized in that: The crushing rod (7) is provided with crushing blades (12) at equal intervals and are placed in the feed port (2).
6. A novel feeder for a pneumatic conveying system according to claim 1, characterized in that: The scattering rod (8) is provided with equidistant scattering blades (13) disposed in the discharge port (3).