Carbonization converter for formed coke production

By setting up a carbonization heating mechanism in the carbonization converter produced by coke, the problem that the existing carbonization furnace cannot heat the coke evenly is solved, efficient heating and dust reduction effects are achieved, and the quality and equipment performance of the coke are improved.

CN222434383UActive Publication Date: 2025-02-07SHANDONG HENGSHI ENERGY CO LTD
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Patent Information

Application Number
CN202421259146.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-02-07
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

The existing carbonization furnaces cannot effectively heat the cokes in the furnace body evenly, resulting in low heating efficiency and unstable coke quality.

Method used

A carbonization converter for coke production is designed. By setting up a carbonization heating mechanism below the converter mechanism, including a heating box, a heater, a heating coil, a heating assembly and a dust collector, uniform heating and dust reduction of coke are achieved.

Benefits of technology

Through this design, uniform heating of the coke in the furnace body is achieved, heating efficiency and quality of the coke are improved, practical performance of the equipment is enhanced, and dust generation is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of formed coke production, and particularly relates to a carbonization converter for formed coke production, which comprises a bottom frame, a converter mechanism is arranged above the bottom frame, and a carbonization heating mechanism is arranged below the converter mechanism. Formed coke in the furnace body is effectively and uniformly heated through the arranged carbonization heating mechanism, heating and heat collection are conducted on the heating table through cooperation of the heater arranged on one side of the heating box and the heating coil, heat generated by the heating table can be effectively collected and transmitted, and therefore efficient heating can be achieved; the heating assembly arranged on the rear side of the box body is matched with the pipe body assembly to improve the heating effect, and the dust remover arranged on one side of the heating assembly is matched with the dust suction pipe, so that the dust falling effect in the carbonization converter is improved, the heating effect is guaranteed, the heating efficiency is improved, formed coke in the converter body is uniformly heated, the practical performance of the equipment is improved, and the equipment is convenient to use.
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Description

Technical Field

[0001] The utility model belongs to the technical field of molded coke production, and in particular relates to a carbonization converter for molded coke production. Background Art

[0002] Molded coke is a lump fuel with regular shape and uniform size that is still under research and development. The molding coke process is divided into hot pressing and cold pressing. Hot pressed molded coke is made by heating coal (or a single type of coal) with a certain adhesiveness to the plastic temperature and then molding and carbonizing it. Cold pressed molded coke is made by adding an appropriate amount of binder to low-volatile weakly adhesive coal or non-adhesive coal, or semi-coke of high-volatile coal or non-adhesive coal, and then molding and carbonizing it. The pores are small and evenly distributed, and the apparent density and bulk density are large. The crushing strength of good quality molded coke is similar to that of qualified conventional coke, and the compressive strength is also high.

[0003] In the existing related technologies, the carbonization furnace only screens the raw materials and cannot effectively and evenly heat the molded coke in the furnace body. Therefore, it is urgent to design a carbonization converter for molded coke production to deal with these problems. Utility Model Content

[0004] Aiming at the deficiencies of the prior art, the utility model discloses a carbonization converter for producing molded coke.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0006] A carbonization converter for producing molded coke comprises a base frame, a converter mechanism is arranged above the base frame, and a carbonization heating mechanism is arranged below the converter mechanism.

[0007] The carbonization heating mechanism includes a box body arranged below the converter mechanism, a heating box is installed inside the box body, a heater is installed on one side of the heating box, a heating coil is installed on the power end of the heater, a heating table is installed on the heating coil, a heat increasing component is arranged on the rear side of the box body, a pipe body component is arranged on the heat increasing component, a dust collector is arranged on one side of the heat increasing component, and a dust suction pipe is installed on the power end of the dust collector.

[0008] Preferably, the converter mechanism includes a vertical plate arranged above the base frame, a rotating table is installed on the vertical plate, a rotating furnace drum is installed in the rotating table, a power assembly is installed on the rotating furnace drum, a guide rolling assembly is arranged on one side of the power assembly, a rotating drum is installed at one end of the rotating furnace drum, a roller is installed in the rotating drum, a fixed drum is arranged on the outer surface of the rotating drum, a discharging drum is installed at the other end of the rotating furnace drum, and a cover body is installed at one end of the discharging drum.

[0009] Preferably, the heat increasing assembly comprises a heat increaser arranged at the rear side of the casing, and a supercharger is installed at the power end of the heat increaser.

[0010] Preferably, the pipe body assembly comprises a tee pipe arranged on the heat increasing assembly, and a vertical pipe is installed on the tee pipe.

[0011] Preferably, the power assembly comprises a first gear disposed on the rotating furnace drum, a second gear is meshed with one side of the first gear, and a driving motor is mounted on the second gear.

[0012] Preferably, the guide rolling assembly comprises a secondary friction wheel arranged on one side of the power assembly, and a main friction wheel is arranged on one side of the secondary friction wheel.

[0013] The beneficial effects are:

[0014] The utility model discloses a carbonizing converter for producing molded coke. By means of a carbonizing heating mechanism, the molded coke in the furnace body is effectively and evenly heated. By means of a heater arranged at one side of a heating box cooperating with a heating coil, the heating table is heated and heat-collected, and the heat generated by the heating table can be effectively collected and transmitted, thereby enabling efficient heating. A heating component arranged at the rear side of the box body cooperates with a pipe body component to improve the heating effect. A dust collector arranged at one side of the heating component cooperates with a dust suction pipe to increase the dust reduction effect inside the carbonizing converter, thereby ensuring the heating effect, improving the heating efficiency, improving the uniform heating of the molded coke in the furnace body, increasing the practical performance of the equipment, and making it easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the shaft side structure of the utility model;

[0016] Figure 2 It is a front view structural schematic diagram of the utility model;

[0017] Figure 3 It is a front view cross-sectional structural schematic diagram of the utility model;

[0018] Figure 4 It is a first structural schematic diagram of the utility model;

[0019] Figure 5 It is a second structural schematic diagram of the utility model;

[0020] Figure 6 yes Figure 5 Schematic diagram of the structure at A in the middle.

[0021] In the figure: 1. bottom frame;

[0022] 2. Converter mechanism; 201. Vertical plate; 202. Feeding pipe; 203. Rotating table; 204. Rotating furnace drum; 205. First gear; 2051. Second gear; 2052. Driving motor; 206. Main friction wheel; 207. Secondary friction wheel; 208. Rotating drum; 209. Hob; 210. Fixed drum; 211. Discharging drum; 212. Cover body;

[0023] 3. Carbonization heating mechanism; 301. Box; 302. Heating box; 303. Heater; 304. Heating coil; 305. Heating table; 306. Vertical pipe; 3061. Three-way pipe; 307. Supercharger; 308. Heater; 309. Dust suction pipe; 310. Dust collector. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In the description of the present invention, it should be noted that the directions or positional relationships indicated by terms such as "center", "up", "down", "left", "right", "vertical", "horizontal", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention; the terms "first", "second" and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0026] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] Reference Figure 1-6 The utility model provides an embodiment: a carbonization converter for producing molded coke, comprising a base frame 1, a converter mechanism 2 is arranged above the base frame 1, and a carbonization heating mechanism 3 is arranged below the converter mechanism 2.

[0028] In this embodiment: the converter mechanism 2 includes a vertical plate 201 arranged above the base frame 1, a rotating table 203 is installed on the vertical plate 201, a rotating furnace drum 204 is installed in the rotating table 203, a power assembly is installed on the rotating furnace drum 204, a guide rolling assembly is arranged on one side of the power assembly, a rotating drum 208 is installed at one end of the rotating furnace drum 204, a roller 209 is installed in the rotating drum 208, and the roller 209 is used to stir and break up the coke in the rotating drum 208. A fixed drum 210 is arranged on the outer surface of the rotating drum 208, and the fixed drum 210 and the rotating drum 208 are connected by a bearing. A heat-insulating material is arranged on the inner side of the fixed drum 210. A discharge drum 211 is installed at the other end of the rotating furnace drum 204, and a cover body 212 is installed at one end of the discharge drum 211. A sealing member is arranged on one side of the cover body 212. The power assembly includes a first gear 205 disposed on the rotating drum 204, a second gear 2051 is meshed with one side of the first gear 205, and a driving motor 2052 is installed on the second gear 2051. The guide rolling assembly includes a secondary friction wheel 207 disposed on one side of the power assembly, and a main friction wheel 206 is disposed on one side of the secondary friction wheel 207. The guide rolling assembly is used to rotate the rotating drum 204 for stable rotation. A feed pipe 202 is disposed on one side of the rotating drum 204. The rotating drum 204 is rotatably connected to the feed pipe 202.

[0029] In this embodiment: the carbonization heating mechanism 3 includes a box body 301 arranged below the converter mechanism 2, a heating box 302 is installed inside the box body 301, a heater 303 is installed on one side of the heating box 302, a heating coil 304 is installed on the power end of the heater 303, a heating platform 305 is installed on the heating coil 304, and the heating platform 305 is used to collect and transmit the generated heat. A heat increasing component is arranged on the rear side of the box body 301, a pipe body component is arranged on the heat increasing component, a dust collector 310 is arranged on one side of the heat increasing component, and a dust suction pipe 309 is installed on the power end of the dust collector 310. The dust collector 310 and the dust suction pipe 309 are used to reduce the output of dust when the coke is discharged. The heat increasing component includes a heat increasing device 308 arranged on the rear side of the box body 301, and a supercharger 307 is installed on the power end of the heat increasing device 308. The pipe body component includes a three-way pipe 3061 arranged on the heat increasing component, and a vertical pipe 306 is installed on the three-way pipe 3061. The heating component is used to increase the heat of the rotating drum 208 to ensure that the coke in the rotating drum 208 is heated evenly.

[0030] Working principle: When in use, first start the driving motor 2052 to drive the second gear 2051 to rotate, and the first gear 205 on one side of the meshing rotates, driving the rotating furnace drum 204 to rotate, and driving the main friction wheel 206 on the outer surface of the rotating furnace drum 204 to rotate, driving the auxiliary friction wheel 207, and driving the rotating drum 208 to rotate at the same time. At this time, turn on the heater 303, and heat the rotating drum 208 through the heating coil 304 and the heating table 305. At the same time, turn on the heat booster 308 and the supercharger 307, so that the heat booster 308 produces The auxiliary heat is used to secondary heat the rotating drum 208. At this moment, the molded coke is fed from the feed pipe 202 into the rotating rotary drum 204. As the rotary drum 204 rotates, the molded coke enters the rotary drum 208 and is broken by the roller 209. The molded coke is continuously and evenly heated. The dust generated in the production of molded coke is cleaned by the dust collector 310 and the dust suction pipe 309. After a period of stirring and heating, the molded coke is discharged through the rotating drum 204 after the cover 212 on one side of the discharge drum 211 is opened.

[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A carbonizing converter for producing molded coke, characterized in that: It comprises a base frame (1), a converter mechanism (2) is arranged above the base frame (1), and a carbonization heating mechanism (3) is arranged below the converter mechanism (2); The carbonization heating mechanism (3) comprises a box (301) arranged below the converter mechanism (2), a heating box (302) being installed inside the box (301), a heater (303) being installed on one side of the heating box (302), a heating coil (304) being installed on the power end of the heater (303), a heating platform (305) being installed on the heating coil (304), a heat increasing component being arranged on the rear side of the box (301), a pipe body component being arranged on the heat increasing component, a dust collector (310) being arranged on one side of the heat increasing component, and a dust suction pipe (309) being installed on the power end of the dust collector (310).

2. The carbonization converter for producing molded coke according to claim 1, characterized in that: The converter mechanism (2) comprises a vertical plate (201) arranged above the base frame (1), a rotating platform (203) being mounted on the vertical plate (201), a rotating furnace drum (204) being mounted inside the rotating platform (203), a power assembly being mounted on the rotating furnace drum (204), a guide rolling assembly being arranged on one side of the power assembly, a rotating drum (208) being mounted at one end of the rotating furnace drum (204), a roller (209) being mounted inside the rotating drum (208), a fixing drum (210) being arranged on the outer surface of the rotating drum (208), a discharging drum (211) being mounted at the other end of the rotating furnace drum (204), and a cover body (212) being mounted at one end of the discharging drum (211).

3. The carbonization converter for producing molded coke according to claim 1, characterized in that: The heat increasing assembly comprises a heat increaser (308) arranged at the rear side of the box body (301), and a supercharger (307) is installed at the power end of the heat increaser (308).

4. The carbonization converter for producing molded coke according to claim 1, characterized in that: The pipe body assembly comprises a three-way pipe (3061) arranged on the heat increasing assembly, and a vertical pipe (306) is installed on the three-way pipe (3061).

5. The carbonization converter for producing molded coke according to claim 2, characterized in that: The power assembly comprises a first gear (205) arranged on the rotating furnace drum (204), a second gear (2051) is meshedly arranged on one side of the first gear (205), and a driving motor (2052) is installed on the second gear (2051).

6. The carbonization converter for producing molded coke according to claim 2, characterized in that: The guide rolling assembly comprises a secondary friction wheel (207) arranged on one side of the power assembly, and a main friction wheel (206) is arranged on one side of the secondary friction wheel (207).