Novel upper spindle frame for high-speed braiding machine

By introducing components such as brake mechanism and guide wheels into the ingot on the high-speed braiding machine, the problems of non-linear tension and large vibration during wire release are solved, and more stable and adjustable tension adjustment is achieved.

CN222434759UActive Publication Date: 2025-02-07SHANGHAI NANYANG ELECTRICAL EQUIP
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Patent Information

Application Number
CN202420932223.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-02-07
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The upper ingot frame of the existing high-speed braiding machine is not linear in tension due to the influence of centrifugal force when laying wires, and it is difficult to adjust the tension of laying wires.

Method used

A new high-speed braiding machine has been designed to use an ingot frame, and a brake mechanism is used to adjust the rotation speed of the ingot. The tension is subdivided and adjusted through components such as guide wheels and brake belts to reduce the impact of centrifugal force on tension.

Benefits of technology

The structural stability of the upper ingot frame is improved, the replacement process of the wire ingot is simplified, and the effect of easier tension adjustment and vibration reduction is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel upper spindle frame for a high-speed braiding machine, which comprises an upper spindle frame body, a mounting disc is fixed at the top of the upper spindle frame body, a wire inlet mechanism is mounted on the mounting disc, the upper spindle frame body is provided with two opposite sides, cantilevers are respectively mounted on the two sides of the upper spindle frame, and the cantilevers are fixed on the upper spindle frame body. A wire spindle capable of rotating around the axis of the wire spindle is movably installed between the two cantilevers, a brake mechanism used for controlling the rotating speed of the wire spindle is installed on the upper spindle frame body, the structural stability is improved, the wire spindle is convenient to replace, tension is subdivided, the wire releasing tension is easier to adjust, and the influence of centrifugal force on the tension of the spindle frame is overcome.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric wires and cables, in particular to a novel upper spindle frame for a high-speed braiding machine. Background Art

[0002] Most ordinary high-speed braiding machines are Japanese-style spindle racks, and their tension method uses a ratchet brake + disc spring to generate tension. However, the wire-releasing tension of this spindle is not linear. When releasing the wire, there is friction between the pawl and the ratchet, and the vibration is large. In order to overcome the influence of centrifugal force on the wire release of the spindle rack, a new tension system and overall structure are designed. Utility Model Content

[0003] The purpose of the utility model is to provide a novel spindle frame for a high-speed braiding machine, which increases structural stability, facilitates the replacement of spindles, subdivides the tension and makes it easier to adjust the wire release tension, thereby overcoming the influence of centrifugal force on the spindle frame tension.

[0004] According to the utility model, a new type of upper spindle frame for a high-speed braiding machine includes an upper spindle frame body, a mounting plate is fixed on the top of the upper spindle frame body, a wire feeding mechanism is installed on the mounting plate, the upper spindle frame body is provided with two opposite sides, cantilevers are respectively installed on both sides of the upper spindle frame, a wire spindle that can rotate around its own axis is movably installed between the two cantilevers, and a brake mechanism for controlling the rotation speed of the wire spindle is installed on the upper spindle frame body.

[0005] In actual use, after the wire spindle is installed in place, the wire starts from the wire spindle and passes through the wire feeding mechanism before exiting. In order to overcome the influence of centrifugal force on the tension of the upper spindle frame, the rotation speed of the wire spindle is adjusted by the brake mechanism.

[0006] Furthermore, the wire feeding mechanism includes a plurality of guide wheels which are sequentially mounted on the mounting plate and can rotate around their own axes, and the cable exits from the wire spindle after passing through the plurality of guide wheels sequentially.

[0007] Furthermore, the plurality of guide wheels are arranged in sequence from the bottom to the top of the mounting plate, and the guide wheel located at the bottom is close to the wire spindle.

[0008] Furthermore, the brake mechanism comprises:

[0009] Brake discs mounted on the cantilevers and rotatable around their own axes;

[0010] A brake belt is wound around the outside of the brake disc and connected to the side of the brake disc facing the other side;

[0011] A toggle assembly, mounted on the mounting plate, for lifting and releasing the brake belt;

[0012] The wire spindle is installed between the two brake discs;

[0013] When the shifting assembly pulls the brake belt, the brake belt fits tightly with the brake disc;

[0014] When the toggle assembly releases the brake belt, the brake belt moves away from the brake disc.

[0015] Furthermore, the toggle assembly includes:

[0016] Internal screw;

[0017] An outer screw is threadedly connected to the outer side of the inner screw, and a first end of the inner screw is exposed outside the outer screw;

[0018] A tension spring, one end of which is fixed to the mounting plate, and the other end of which is fixed to the second end of the inner screw;

[0019] A slide plate, the slide plate is movably mounted on the mounting plate, and the slide plate is fixed to the other end of the tension spring;

[0020] A lever is rotatably connected to the mounting plate. After the slide plate slides into position, the slide plate abuts against the first end of the lever and causes the lever to rotate. A protrusion is provided at the second end of the lever.

[0021] A brake rod, wherein a first end of the brake rod is connected to the brake belt, and the protrusion abuts against a second end of the brake rod.

[0022] During actual use, the inner screw is rotated to pull the tension spring. Since the tension spring and the slide plate are fixed, the slide plate will be pulled by the tension spring until the slide plate contacts the lever, causing the lever to rotate. After the lever is rotated into place, the protrusion abuts against the second end of the brake lever to pull the brake belt. Finally, the brake belt and the brake disc are fully fitted so that the rotation speed of the brake disc is adjusted.

[0023] Furthermore, a fixed top adapted to be snap-fitted with the wire spindle is fixed on the disc surface of the brake disc. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of the new upper spindle frame (excluding the wire spindle) for the high-speed braiding machine described in the embodiment of the utility model.

[0025] In the figure, 1-upper spindle frame body; 2-mounting plate; 3-cantilever; 4-guide wheel; 5-brake disc; 6-brake belt; 7-inner screw; 8-outer screw; 9-tension spring; 10-slide plate; 11-shift rod; 12-bump; 13-brake rod; 14-fixed top. DETAILED DESCRIPTION

[0026] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0027] Combination Figure 1 , shows a new type of upper spindle frame for a high-speed braiding machine of the utility model, including an upper spindle frame body 1, a mounting plate 2 is fixed on the top of the upper spindle frame body 1, a wire feeding mechanism is installed on the mounting plate 2, the upper spindle frame body 1 is provided with two opposite sides, cantilevers 3 are respectively installed on both sides of the upper spindle frame, a wire spindle that can rotate around its own axis is movably installed between the two cantilevers 3, and a brake mechanism for controlling the rotation speed of the wire spindle is installed on the upper spindle frame body 1.

[0028] In actual use, after the wire spindle is installed in place, the wire starts from the wire spindle and passes through the wire feeding mechanism before exiting. In order to overcome the influence of centrifugal force on the tension of the upper spindle frame, the rotation speed of the wire spindle is adjusted by the brake mechanism.

[0029] The wire feeding mechanism comprises a plurality of guide wheels 4 which are sequentially mounted on the mounting plate 2 and can rotate around their own axes. The cables are sequentially passed through the plurality of guide wheels 4 from the wire spindle and then come out.

[0030] A plurality of guide wheels 4 are arranged in sequence from the bottom to the top of the mounting plate 2, and the guide wheel 4 at the bottom is close to the wire spindle.

[0031] The brake mechanism includes:

[0032] Brake discs 5 mounted on the cantilever arms 3 and rotatable around their own axes;

[0033] The brake belt 6 is wound around the outside of the brake disc 5 and connected to the side of the brake disc 5 facing the other side;

[0034] A toggle assembly, mounted on the mounting plate 2, for pulling and releasing the brake belt 6;

[0035] A wire spindle is installed between the two brake discs 5;

[0036] When the assembly is pulled up by the toggle, the brake belt 6 is closely fitted to the brake disc 5;

[0037] When the toggle assembly releases the brake belt 6 , the brake belt 6 moves away from the brake disc 5 .

[0038] The toggle assembly includes:

[0039] Internal screw 7;

[0040] The outer screw rod 8 is screwed to the outer side of the inner screw rod 7, and the first end of the inner screw rod 7 is exposed outside the outer screw rod 8;

[0041] A tension spring 9, one end of which is fixed to the mounting plate 2, and the other end of which is fixed to the second end of the inner screw 7;

[0042] The slide plate 10 is movably mounted on the mounting plate 2, and the slide plate 10 is fixed to the other end of the tension spring 9;

[0043] The lever 11 is rotatably connected to the mounting plate 2. After the slide plate 10 slides into place, the slide plate 10 abuts against the first end of the lever 11 and causes the lever 11 to rotate. The second end of the lever 11 is provided with a protrusion 12.

[0044] The brake rod 13 has a first end connected to the brake belt 6 , and the protrusion 12 abuts against a second end of the brake rod 13 .

[0045] During actual use, the inner screw 7 is rotated to pull the tension spring 9. Since the tension spring 9 and the slide plate 10 are in a fixed state, the slide plate 10 will be pulled by the tension spring 9 until the slide plate 10 contacts the lever 11, causing the lever 11 to rotate. After the lever 11 is rotated into place, the protrusion 12 abuts against the second end of the brake lever 13, causing the brake belt 6 to be lifted. Finally, the brake belt 6 and the brake disc 5 are fully fitted so that the rotation speed of the brake disc 5 is adjusted.

[0046] A fixed top 14 adapted to be snap-fitted with the wire spindle is fixed on the disc surface of the brake disc 5 .

[0047] Specifically, among the two brake discs 5, a fixed top 14 is installed on the disc surface of one of the brake discs 5, and a movable top that is adapted to be engaged with the wire spindle is movably installed on the other brake disc 5, which is used to fix the wire spindle after the wire spindle is engaged in place on the fixed top 14. When the wire spindle needs to be replaced, the movable top can be loosened.

[0048] The above is only a preferred implementation of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present application. These improvements and modifications should also be regarded as the scope of protection of the present application.

Claims

1. A new type of spindle holder for high-speed braiding machine, characterized in that: It includes an upper spindle frame body, a mounting plate is fixed on the top of the upper spindle frame body, a wire feeding mechanism is installed on the mounting plate, the upper spindle frame body is provided with two opposite sides, cantilevers are respectively installed on both sides of the upper spindle frame, a wire spindle that can rotate around its own axis is movably installed between the two cantilevers, and a brake mechanism for controlling the rotation speed of the wire spindle is installed on the upper spindle frame body.

2. The new type of spindle holder for high-speed braiding machine according to claim 1 is characterized in that: The wire feeding mechanism comprises a plurality of guide wheels which are sequentially mounted on the mounting plate and can rotate around their own axes. The cable is discharged from the wire spindle after passing through the plurality of guide wheels sequentially.

3. The new type of spindle holder for high-speed braiding machine according to claim 2 is characterized in that: The plurality of guide wheels are arranged in sequence from the bottom to the top of the mounting plate, and the guide wheel at the bottom is close to the wire spindle.

4. The new type of spindle holder for high-speed braiding machine according to claim 2 or 3, characterized in that: The brake mechanism comprises: Brake discs mounted on the cantilevers and rotatable around their own axes; A brake belt is wound around the outside of the brake disc and connected to the side of the brake disc facing the other side; A toggle assembly is installed on the mounting plate and is used to pull and release the brake belt; the wire spindle is installed between the two brake discs; When the toggle assembly pulls up the brake belt, the brake belt fits tightly against the brake disc; when the toggle assembly releases the brake belt, the brake belt moves away from the brake disc.

5. The new type of spindle holder for high-speed braiding machine according to claim 4 is characterized in that: The toggle assembly comprises: Internal screw; An outer screw is threadedly connected to the outer side of the inner screw, and a first end of the inner screw is exposed outside the outer screw; A tension spring, one end of which is fixed to the mounting plate, and the other end of which is fixed to the second end of the inner screw; A slide plate, the slide plate is movably mounted on the mounting plate, and the slide plate is fixed to the other end of the tension spring; A lever is rotatably connected to the mounting plate. After the slide plate slides into position, the slide plate abuts against the first end of the lever and causes the lever to rotate. A protrusion is provided at the second end of the lever. A brake rod, wherein a first end of the brake rod is connected to the brake belt, and the protrusion abuts against a second end of the brake rod.

6. The new type of spindle holder for high-speed braiding machine according to claim 5 is characterized in that: A fixed top adapted to be clamped with the wire spindle is fixed on the disc surface of the brake disc.