Pier column steel bar positioning device

By designing a pier column steel bar positioning device including trusses and positioning plates, and leveling with a bubble level, the problem of inaccurate positioning of the pre-embedded steel bars is solved, and the normal installation and construction efficiency of the pier columns are improved.

CN222435076UActive Publication Date: 2025-02-07JIANGSU PROVINGIAL TRANSPORTATION ENG GRP
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Patent Information

Application Number
CN202420620301.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2025-02-07
Estimated Expiration
2034-03-28

AI Technical Summary

Technical Problem

During the connection between the prefabricated pier column and the support platform, the positioning of the embedded steel bars is inaccurate, resulting in frequent occurrence of pier columns being unable to be installed.

Method used

Design a pier column steel bar positioning device, including trusses and two positioning plates, with positioning holes and bubble leveling on the positioning plates. The positioning plate is leveled through the bubble leveling to ensure that the steel bars pass through the positioning holes for precise positioning and verticality. Correction.

Benefits of technology

The precise positioning and verticality correction of embedded steel bars is achieved, the normal installation of pier columns is ensured, construction efficiency is improved, and labor costs are reduced.

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Abstract

The utility model relates to a pier column steel bar positioning device, and relates to the field of prefabricated pier column construction technologies. The device comprises a truss and two positioning plates, the two positioning plates are both connected to the truss and distributed at intervals, each positioning plate is provided with a circle of positioning holes for steel bars to penetrate through, and a bubble level is arranged on the truss. Accurate positioning of the embedded steel bars and correction of the perpendicularity of the embedded steel bars are achieved, and installation of the pier column is guaranteed.
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Description

Technical Field

[0001] The present application relates to the field of prefabricated pier construction technology, and in particular to a pier reinforcement positioning device. Background Art

[0002] Prefabricated piers are gradually being widely used in bridge construction due to their fast on-site construction, low pollution to the surrounding environment, and reduced labor costs.

[0003] Prefabricated piers are produced in the prefabrication yard, transported to the construction site, and then installed on the pedestal. Currently, the connection method between the prefabricated piers and the pedestal is usually to insert the embedded steel bars embedded in the cast-in-place pedestal into the reserved holes on the prefabricated piers or the embedded sleeves for connection.

[0004] Due to the large size of bridge piers, the number of embedded steel bars required for the connection is large, usually ranging from a dozen to dozens. During the construction process, each embedded steel bar is required to be accurately inserted into the reserved holes or sleeves on the prefabricated piers. The positioning requirements for the embedded steel bars in the foundation are extremely high. Once the embedded steel bars are not positioned accurately, the prefabricated piers may not be installed. At present, it is very easy for the embedded steel bars to be inaccurately positioned during installation, resulting in the inability to install the prefabricated piers. Utility Model Content

[0005] In order to improve the problem that inaccurate positioning may easily occur during the installation of embedded steel bars, resulting in the inability to install prefabricated pier columns, the present application provides a pier column steel bar positioning device.

[0006] The present application provides a pier column reinforcement positioning device that adopts the following technical solution:

[0007] A pier column steel bar positioning device comprises a truss and two positioning plates, wherein the two positioning plates are connected to the truss and are spaced apart, each positioning plate is provided with a circle of positioning holes for steel bars to pass through, and a bubble level is provided on the truss.

[0008] Optionally, the positioning plate includes a plate body and a rib plate, the plate body is provided with two and parallel to each other, the rib plates are vertically connected between the two plate bodies, and a number of rib plates are arranged at intervals along the outer contour direction of the plate body, and the positioning holes are symmetrically distributed on the two plate bodies.

[0009] Optionally, a plurality of positioning sleeves are vertically disposed between the two plate bodies and are spaced apart along the outer contour direction thereof, and the positioning sleeves are communicated with the positioning holes.

[0010] Optionally, both of the two plates are provided with through slots, and a plurality of side plates are commonly connected to one side of the two plates facing the through slots, and the side plates correspond to the edges of the through slots one by one.

[0011] Optionally, the positioning plate and the truss are both provided with lifting ears.

[0012] Optionally, slide rails for support are provided below both ends of the truss, and slide frames are provided at both ends of the truss. The slide frames are inserted into the outside of the slide rails and are slidably connected to the slide rails. Guide ribs are vertically provided on the opposite side walls of the slide frame. The outer side walls of the slide rails are provided with guide grooves for the guide ribs to be inserted and slide. The slide frame is threaded with an adjustment screw that abuts against the slide rail.

[0013] Optionally, both ends of the slide rail are provided with horizontal pads, each of the pads is vertically provided with a screw sleeve, the inner thread of the screw sleeve is connected to an adjustment column, one end of the adjustment column passes downward through the pad and is rotatably connected to a pad, and the other end is upward and fixed with an adjustment nut.

[0014] Optionally, the positioning plate is provided with a plurality of angle steels symmetrically distributed about the truss, one end of the angle steel is fixed to the truss, and the other end is provided with a long waist hole parallel to the length direction of the truss, and the positioning plate is provided with a stud that vertically passes through the long waist hole, and the stud is threaded with a locking nut.

[0015] In summary, the present application includes at least one of the following beneficial technical effects:

[0016] 1. The positioning device is supported on the template of the cap. The operator uses a bubble level to level and determine the positions of the two positioning plates, and passes the embedded steel bars through the positioning holes to achieve accurate positioning of the embedded steel bars and correct the verticality of the embedded steel bars, thus ensuring the installation of the pier column.

[0017] 2. The positioning plate adopts a combination of plate body and rib plate, which helps to reduce its own weight and facilitates the operator to adjust its position during construction;

[0018] 3. The sliding of the truss and the slide rail allows the operator to adjust the longitudinal position of the truss. The cooperation of the studs and the long waist holes makes the lateral position of the positioning plate adjustable. There is no need to use lifting equipment to move the entire positioning device, which is conducive to speeding up the adjustment and positioning of the device on site and improving construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.

[0020] Figure 2 It is a schematic diagram of a positioning plate used in an embodiment of the present application.

[0021] Figure 3 yes Figure 1 Enlarged view of point A in the middle.

[0022] Figure 4 yes Figure 1 Enlarged view of point B in the middle.

[0023] Explanation of the accompanying reference numerals: 1. Truss; 2. Positioning plate; 21. Positioning hole; 22. Bubble level; 201. Plate; 202. Rib plate; 203. Positioning sleeve; 204. Through slot; 205. Side plate; 3. Lifting ear; 4. Slide rail; 41. Slide frame; 411. Guide rib; 42. Guide slot; 43. Adjusting screw; 5. Shim plate; 51. Screw sleeve; 52. Adjusting column; 53. Shim block; 54. Adjusting nut; 6. Angle steel; 61. Long waist hole; 62. Stud; 63. Locking nut. DETAILED DESCRIPTION

[0024] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific preferred embodiments.

[0025] In the description of the present invention, it should be understood that the terms "left side", "right side", "upper part", "lower part", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. "First", "second", etc. do not indicate the importance of the components, and therefore cannot be understood as a limitation on the present invention. The specific dimensions used in this embodiment are only for illustrating the technical solution, and do not limit the scope of protection of the present invention.

[0026] like Figure 1 The embodiment of the present application discloses a pier column steel bar positioning device, comprising a truss 1 and two positioning plates 2, both of which are connected to the truss 1 and spaced apart, and both of which are located on the bottom surface of the truss 1, each of which is provided with a circle of positioning holes 21 for pre-embedded steel bars to pass vertically, and a bubble level 22 is provided on the truss 1. Both the positioning plates 2 and the truss 1 are provided with a plurality of lifting ears 3 for lifting with the lifting equipment.

[0027] like Figure 2 The positioning plate 2 includes a plate body 201 and a rib plate 202. The plate body 201 is provided with two parallel plates. The rib plates 202 are vertically connected between the two plate bodies 201 and are arranged at intervals along the outer contour direction of the plate body 201. The rib plates 202 are fixed to the two plate bodies 201 by welding. The plate body 201 is rectangular, and the corners are arc-shaped. The ears 3 on the positioning plate 2 are welded to the corners of the two plate bodies 201.

[0028] The positioning holes 21 are symmetrically distributed on the two plates 201 . A plurality of positioning sleeves 203 are vertically disposed between the two plates 201 and are spaced apart along the outer contour of the two plates 201 . Both ends of the positioning sleeves 203 are connected to the positioning holes 21 .

[0029] like Figure 2 , both plates 201 are provided with through slots 204, which are rectangular in shape. The two plates 201 are connected with a plurality of side plates 205 on one side facing the through slots 204, and the side plates 205 correspond to the sides of the through slots 204 one by one, that is, there are four side plates 205, which form a rectangle. The through slots 204 are used to reduce the weight of the plates 201, and at the same time, it is convenient to penetrate the working conditions of the through slot 204 area.

[0030] like Figure 1 and Figure 3 The positioning plate 2 is provided with a plurality of angle steels 6 symmetrically distributed about the truss 1. One end of the angle steel 6 is fixed to the truss 1, and the other end is provided with a long waist hole 61 parallel to the length direction of the truss 1. The positioning plate 2 is provided with a stud 62 vertically passing through the long waist hole 61, and a locking nut 63 is threadedly connected to the stud 62. There are four angle steels 6 on each positioning plate 2, and they are arranged in groups of two, distributed on both sides of the truss 1. The four angle steels 6 are arranged on the plate body 201 located above, and the two angle steels 6 in any group are arranged relative to each other about the through slot 204. The stud 62 is vertically arranged on the plate body 201 located above and passes through the long waist hole 61.

[0031] The long waist hole 61 provides a certain moving distance for the stud 62, so that the positioning plate 2 can be adjusted left and right in the length direction of the truss 1. When the positioning plate 2 needs to be fixed, the operator only needs to tighten the locking nut 63, which is convenient and quick.

[0032] like Figure 1 and Figure 4 , slide rails 4 for support are provided below both ends of the truss 1, the slide rails 4 are perpendicular to the truss 1, and slide frames 41 are provided at both ends of the truss 1. The slide frames 41 are U-shaped and open downward, and the slide frames 41 are inserted into the outside of the slide rails 4 and slidably connected with the slide rails 4. Guide ribs 411 are vertically provided on the opposite side walls of the slide frame 41, and guide grooves 42 for the guide ribs 411 to be inserted and slide are provided on the outer side walls of the slide rails 4. The guide grooves 42 penetrate along the length direction of the slide rails 4, and the slide frame 41 is threadedly connected with an adjustment screw 43 that abuts against the slide rails 4.

[0033] The operator can move the truss 1 to adjust it in a direction perpendicular to its length, thereby driving the position of the positioning plate 2 to be adjusted. When fixing the truss 1 , the adjustment screw 43 is screwed to tighten against the slide rail 4 to limit the movement of the truss 1 .

[0034] like Figure 1 and Figure 4, both ends of the slide rail 4 are provided with horizontal pads 5, each pad 5 is vertically provided with a screw sleeve 51, the screw sleeve 51 is internally threaded with an adjusting column 52, one end of the adjusting column 52 passes downward through the pad 5 and is rotatably connected with a pad 53, and the other end is upward and fixed with an adjusting nut 54, which is coaxially distributed with the adjusting column 52. The operator can adjust the distance between the pad 53 and the pad 5 by rotating each adjusting column 52, and then use the bubble level 22 to level the truss 1; the adjusting nut 54 allows the operator to clamp it with a wrench, so as to facilitate the rotation of the adjusting column 52.

[0035] Principle of the embodiment of the present application: The construction of the foundation adopts the formwork cast-in-place method. When arranging the embedded steel bars, the operator uses a crane in conjunction with the lifting ears 3 to lift the entire device onto the formwork used for the foundation formwork, and then gradually lowers it to support the pad 53 on the formwork; observe the state of the bubble level 22, and if the bubble is tilted, rotate the adjustment column 52 accordingly until the truss 1 reaches a horizontal level.

[0036] After measuring and laying out the center point of the pier, the construction workers move the truss 1 and the two positioning plates 2 to adjust the positions of the two positioning plates 2 so that the horizontal centers of the two positioning plates 2 are consistent with the center point of the pier. After adjustment, the truss 1 and the positioning plates 2 are fixed.

[0037] The embedded steel bars are passed through the positioning holes 21 and lowered into the cap to complete the positioning and arrangement of the embedded steel bars, thereby ensuring the position accuracy of each embedded steel bar and enabling the prefabricated pier column to be smoothly butted against the embedded steel bars.

[0038] The above description is only a specific implementation of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention.

Claims

1. A pier column steel bar positioning device, characterized in that: It comprises a truss (1) and two positioning plates (2), wherein the two positioning plates (2) are connected to the truss (1) and are spaced apart, each positioning plate (2) is provided with a circle of positioning holes (21) for steel bars to pass through, and the truss (1) is provided with a bubble level (22); Slide rails (4) for support are provided below both ends of the truss (1), and slide frames (41) are provided at both ends of the truss (1). The slide frames (41) are inserted into the outside of the slide rails (4) and are slidably connected to the slide rails (4). Guide ribs (411) are vertically provided on opposite side walls of the slide frame (41), and guide grooves (42) for the guide ribs (411) to be inserted and slide are provided on the outer side walls of the slide rails (4). An adjusting screw (43) that abuts against the slide rails (4) is threadedly connected to the slide frame (41).

2. The pier column reinforcement positioning device according to claim 1, characterized in that: The positioning plate (2) comprises a plate body (201) and a rib plate (202), the plate body (201) being provided with two rib plates (202) which are parallel to each other, the rib plates (202) being vertically connected between the two plate bodies (201) and being arranged in a plurality of intervals along the outer contour direction of the plate body (201), and the positioning holes (21) being symmetrically distributed on the two plate bodies (201).

3. The pier column reinforcement positioning device according to claim 2, characterized in that: A plurality of positioning sleeves (203) are vertically arranged between the two plate bodies (201) and are spaced apart along the outer contour direction of the plate bodies, and the positioning sleeves (203) are connected to the positioning holes (21).

4. The pier column reinforcement positioning device according to claim 3, characterized in that: A through slot (204) is provided on each of the two plate bodies (201); a plurality of side plates (205) are commonly connected to one side of the two plate bodies (201) facing the through slot (204); and the side plates (205) correspond one to one with the edges of the through slot (204).

5. The pier column reinforcement positioning device according to claim 1, characterized in that: The positioning plate (2) and the truss (1) are both provided with lifting ears (3).

6. The pier column reinforcement positioning device according to claim 1, characterized in that: Both ends of the slide rail (4) are provided with horizontal pads (5), each of the pads (5) is vertically provided with a screw sleeve (51), the screw sleeve (51) is internally threadedly connected to an adjustment column (52), one end of the adjustment column (52) passes downward through the pad (5) and is rotatably connected to a cushion block (53), and the other end is upward and fixed with an adjustment nut (54).

7. The pier column reinforcement positioning device according to claim 1, characterized in that: The positioning plate (2) is provided with a plurality of angle steels (6) symmetrically distributed with respect to the truss (1); one end of the angle steel (6) is fixed to the truss (1), and the other end is provided with a long waist hole (61) parallel to the length direction of the truss (1); the positioning plate (2) is provided with a stud (62) vertically passing through the long waist hole (61); and a locking nut (63) is threadedly connected to the stud (62).