Ice breaking device capable of conveniently adjusting height of rotary knife in stepped manner

By designing a step-type adjustment device with multiple rows of rotary knives in the icebreaker, the problem of only one row of rotary knives in the prior art is solved, resulting in poor ice breaking effect in the existing technology, layered ice breaking is achieved, and ice breaking effect and adjustment convenience are improved. .

CN222435170UActive Publication Date: 2025-02-07刘福祥
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Patent Information

Application Number
CN202323370666.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-12
Publication Date
2025-02-07
Estimated Expiration
2033-12-12

AI Technical Summary

Technical Problem

When using horizontal rotary knives in existing icebreakers, only one row of rotary knives is usually set up, resulting in poor ice breaking effect and difficulty in further improving.

Method used

An ice-breaking device is designed to facilitate step-by-step adjustment of the height of the rotary knife. By setting up multiple rows of rotary knifes and using the coordination of the limit structure and adjustment plate, the step-by-step adjustment of the height of the rotary knife is achieved, thereby improving the ice-breaking effect.

Benefits of technology

Through the step adjustment of multiple rows of rotary knives, layered ice breaking is achieved, significantly improving the ice breaking effect, while maintaining the convenience of lifting and lowering adjustment.

✦ Generated by Eureka AI based on patent content.

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Abstract

Relates to the technical field of road surface icebreaking, in particular to an icebreaking device facilitating stepped adjustment of the height of a rotary cutter. The icebreaking device comprises a top seat plate and a plurality of cutter rest plates. A plurality of rotary knife assemblies are installed in the center of the knife rest plate at intervals in the length direction, limiting structures for limiting the knife rest plate to only move vertically are arranged on the two sides of the knife rest plate, and two inserting shafts are fixed to the two end faces of the knife rest plate respectively. A supporting piece is fixed to the front end of the lower plate face of the top seat plate, a telescopic cylinder is arranged at the rear end of the lower plate face of the top seat plate, two adjusting plates are symmetrically arranged on the two sides of the lower portion of the top seat plate, strip-shaped holes are formed in the plate faces, corresponding to the corresponding end faces of the tool rest plate, of the adjusting plates, and inserting shafts on the end faces of the tool rest plate are correspondingly inserted into the corresponding strip-shaped holes. The front end of the adjusting plate is correspondingly hinged to the supporting piece, the rear end of the adjusting plate is correspondingly hinged to one end of the telescopic cylinder, and the other end of the telescopic cylinder is correspondingly hinged to the top seat plate. According to the icebreaking device, the multiple rows of rotary cutters are arranged to be adjusted in place in a stepped one-step mode, and the icebreaking effect is improved while the lifting adjustment convenience is considered.
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Description

Technical Field

[0001] The utility model relates to the technical field of road ice breaking, in particular to an ice breaking device which is convenient for step-by-step adjustment of the height of a rotary cutter. Background Art

[0002] As is known, icebreakers are mechanical equipment used to break ice on icy roads. They are mostly used in special areas and special occasions. For example, in areas that are relatively cold all year round, if the ice on the road is not broken in time, it cannot be naturally eliminated and will only accumulate thicker. For example, if the road surface of special places such as airports cannot be broken in time, it will affect traffic.

[0003] There are two types of ice-breaking devices used in existing ice-breaking vehicles. The first type is a roller-type ice-breaking blade with a horizontal rotating shaft, and the second type is a cutting-type horizontal rotary blade with a vertical rotating shaft. For example, the utility model with announcement number CN2547766Y adopts this method. Compared with the first type, it has a better ice-breaking effect, less damage to the road surface, and is more suitable for flat roads such as airports.

[0004] However, currently, when horizontal rotary knives are used, only one row is usually provided. This makes it more convenient to adjust the positioning according to the thickness of the broken ice, but is not conducive to further improving the ice-breaking effect. Utility Model Content

[0005] In order to overcome the deficiencies in the background technology and solve the existing technical problems, the utility model discloses an ice-breaking device which is convenient for step-by-step adjustment of the height of the rotary blade. By arranging multiple rows of rotary blades for step-by-step adjustment in one step, the convenience of lifting and lowering adjustment is taken into account while improving the ice-breaking effect.

[0006] In order to achieve the above-mentioned invention object, the utility model adopts the following technical solutions:

[0007] An ice-breaking device that is convenient for step-by-step adjustment of the height of a rotary blade comprises a top base plate and a plurality of blade holder plates arranged side by side at intervals along the length direction of the top base plate, and the surfaces of the plurality of blade holder plates are horizontal and arranged below the top base plate; a plurality of rotary blade assemblies for horizontally rotating ice-breaking are evenly installed at intervals in the center of the blade holder plate along the length direction, and limiting structures are provided on both sides of the blade holder plate to limit the blade holder plate to only vertical movement, and two coaxial corresponding plug shafts are respectively fixed in the center of the two end surfaces of the blade holder plate; a support is fixed to the front end of the lower plate surface of the top base plate, and a telescopic cylinder is provided at the rear end of the lower plate surface of the top base plate , two adjustment plates corresponding to the plate surfaces are symmetrically provided on both sides below the top seat plate, and the plate surfaces of the adjustment plates corresponding to the corresponding end surfaces of the tool holder plates are provided with long strip holes along the length direction of the adjustment plates, and the plug shafts on the end surfaces of the tool holder plates are correspondingly inserted in the corresponding long strip holes and can move along the long strip holes, the front end of the adjustment plate is hinged to the support member through a first hinge shaft, the rear end of the adjustment plate is hinged to one end of the telescopic cylinder through a second hinge shaft, and the other end of the telescopic cylinder is hinged to the top seat plate through a third hinge shaft, and the first hinge shaft, the second hinge shaft and the third hinge shaft are all coaxial with the plug shaft.

[0008] Furthermore, a plurality of motors are evenly spaced apart on the upper surface of the tool holder plate along the length direction, the output shaft of the motor is coaxially connected with a rotating shaft, the shaft end of the rotating shaft rotates through the tool holder plate and is installed with a rotary cutter assembly.

[0009] Furthermore, the upper surface of the tool holder plate is provided with mounting holes evenly spaced along the length direction, a mixer frame with a rotating shaft is installed in each mounting hole, a rotary knife assembly is installed at the lower end of the rotating shaft, a driven gear is coaxially fixed to the upper end of the rotating shaft, and the tool holder plate is also equipped with a motor, a plurality of driving gears are coaxially fixed to the output shaft of the motor, and the plurality of driving gears can be one-to-one connected to the plurality of driven gears of the same tool holder plate in terms of transmission.

[0010] Furthermore, the rotation speed of the motor is set to two gears, the first gear is 1300 revolutions per minute, and the second gear is 2300 revolutions per minute.

[0011] Furthermore, the limiting structure is configured as a sliding rod and a sliding sleeve with inner ends slidingly sleeve-connected, and the corresponding outer ends of the sliding rod and the sliding sleeve are respectively fixedly connected to the top seat plate and the tool holder plate surface; the limiting structure is provided with multiple ones and symmetrically distributed on both sides of the tool holder plate.

[0012] Furthermore, the limiting structure is configured as four angle steel pieces which are respectively slidably fitted with the four corners of the tool holder plate, and the top ends of the angle steel pieces are fixedly connected to the top seat plate.

[0013] Furthermore, a hanging spring is connected between the top seat plate and the tool holder plate.

[0014] Furthermore, an ice thickness detection device is installed at the lower end of the support member.

[0015] Furthermore, the telescopic cylinder is configured as a hydraulic cylinder, and two hydraulic cylinders are provided and respectively correspond to the two adjustment plates.

[0016] Furthermore, the multiple rotary cutter assemblies of each tool holder plate are staggered with the multiple rotary cutter assemblies of the adjacent tool holder plate.

[0017] Due to the adoption of the above-mentioned technical solution, the utility model has the following beneficial effects:

[0018] The utility model discloses an ice-breaking device which is convenient for step-by-step adjustment of the height of the rotary blades. Multiple rows of rotary blade assemblies are installed and arranged through multiple blade holder plates. Each blade holder plate is limited by a limiting structure, and the insertion shaft of the blade holder plate cooperates with the corresponding long strip holes of the adjustment plate. When the rotation angle of the adjustment plate is changed, the ice-breaking height of each row of rotary blade assemblies can be changed at the same time. This is very convenient, and the multiple rows of rotary blade assemblies can always maintain a stepped shape from high to low, thereby achieving the effect of layered ice breaking and greatly improving the ice breaking effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of an implementation structure of the utility model;

[0020] Figure 2 yes Figure 1 A schematic diagram of the top view of the connection structure between the middle tool holder plate and the limiting structure;

[0021] Figure 3 is a schematic diagram of another limiting structure;

[0022] Figure 4 yes Figure 1 Schematic diagram of usage status.

[0023] In the figure: 1. Support member; 2. Top seat plate; 3. Motor; 4. Hoisting spring; 5. Sliding rod; 6. Sliding sleeve; 7. Adjusting plate; 8. Telescopic cylinder; 9. Ice thickness detection device; 10. Rotating shaft; 11. Rotary knife assembly; 12. Insert shaft; 13. Long strip hole; 14. Angle steel piece; 15. Knife holder plate. DETAILED DESCRIPTION

[0024] The technical solution of the present invention will be described below in conjunction with the drawings in the embodiments of the present invention. In the description, it should be understood that if there are terms such as "upper", "lower", "front", "rear", "left", "right" and the like indicating directions or positional relationships, they are only corresponding to the drawings of the present invention, for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction: Embodiment 1:

[0025] Combined with Figure 1 and 2The ice-breaking device that facilitates step-by-step adjustment of the height of the rotary blade comprises a top base plate 2 and a plurality of blade holder plates 15 that are evenly spaced and arranged side by side along the length direction of the top base plate 2, and the surfaces of the plurality of blade holder plates 15 are horizontal and arranged below the top base plate 2; a plurality of rotary blade assemblies 11 for horizontally rotating ice-breaking are evenly spaced and installed in the center of the blade holder plate 15 along the length direction, and the plurality of rotary blade assemblies 11 of each blade holder plate 15 are staggered with the plurality of rotary blade assemblies 11 of the adjacent blade holder plates 15. For example, the blade holder plate 15 is provided with three rows, the first row and the third row are provided with three rotary blade assemblies 11, the second row is provided with two rotary blade assemblies 11, and the two rotary blade assemblies 11 in the second row correspond to the gap positions of the adjacent rotary blade assemblies 11 in the front row or the rear row, so as to avoid ice-breaking dead angles or holes;

[0026] As needed, a plurality of motors 3 are evenly spaced apart on the upper surface of the tool holder plate 15 along the length direction, and the output shaft of the motor 3 is coaxially connected with the rotating shaft 10, and the shaft end of the rotating shaft 10 rotates through the tool holder plate 15 and is installed with a rotary knife assembly 11, that is, each motor 3 controls a rotary knife assembly 11 to rotate separately, thereby improving the flexibility of respective control; or, mounting holes are evenly spaced apart on the upper surface of the tool holder plate 15 along the length direction, and a mixer frame with a rotating shaft 10 is installed in each mounting hole, and a rotary knife assembly 11 is installed at the lower end of the rotating shaft 10, and the rotating shaft 10 A driven gear is coaxially fixed to the upper end, and the knife holder plate 15 is also equipped with a motor 3. A plurality of driving gears are coaxially fixed to the output shaft of the motor 3. The plurality of driving gears can be connected to the plurality of driven gears of the same knife holder plate 15 in a one-to-one transmission manner, that is, a row of rotary cutter assemblies 11 is controlled by one motor 3, which can reduce the number of motors 3 and thus reduce the weight; in addition, the speed of the motor 3 is set to two gears, the first gear is 1300 revolutions per minute, and the second gear is 2300 revolutions per minute. The ice breaking speed can be set in multiple gears, so that the ice breaking operation can be better performed according to the actual situation;

[0027] The two sides of the tool holder plate 15 are provided with a limiting structure that limits the tool holder plate 15 to only move vertically. The limiting structure can be set as a slide rod 5 and a slide sleeve 6 with a sliding sleeve connected at the inner end. The corresponding outer ends of the slide rod 5 and the slide sleeve 6 are fixedly connected to the top seat plate 2 and the tool holder plate 15 surface respectively. Through the sliding cooperation of the slide rod 5 and the slide sleeve 6, the tool holder plate 15 can only be lifted and lowered to adjust the height; the limiting structure is provided with multiple and symmetrically distributed on both sides of the tool holder plate 15 to ensure that the tool holder plate 15 can be lifted and lowered smoothly; according to needs, a lifting spring 4 is connected between the top seat plate 2 and the tool holder plate 15. The lifting spring 4 can play a certain lifting operation without affecting the lifting action of the tool holder plate 15, thereby reducing the weight applied to the adjustment plate 7 by the tool holder plate 15; preferably, the lifting spring 4 is sleeved outside each slide sleeve 6;

[0028] Two coaxial corresponding plug shafts 12 are fixed in the center of the two end surfaces of the tool holder plate 15 respectively; a support member 1 is fixed to the front end of the lower plate surface of the top seat plate 2, and a telescopic cylinder 8 is provided at the rear end of the lower plate surface of the top seat plate 2. Two adjustment plates 7 corresponding to the plate surfaces are symmetrically provided on both sides below the top seat plate 2. The plate surfaces of the adjustment plates 7 corresponding to the corresponding end surfaces of the tool holder plate 15 are provided with long strip holes 13 along the length direction of the adjustment plates 7. The plug shafts 12 on the end surfaces of the tool holder plate 15 are correspondingly inserted in the corresponding long strip holes 13 and can move along the long strip holes 13. The front end of the adjustment plate 7 is hinged to the support member 1 through a first hinge shaft, and the rear end of the adjustment plate 7 is hinged to one end of the telescopic cylinder 8 through a second hinge shaft. The other end of the telescopic cylinder 8 is hinged to the third hinge shaft. It is hinged corresponding to the top seat plate 2, and the first hinge axis, the second hinge axis and the third hinge axis are all coaxial with the insertion axis 12. Through the limiting structure of each tool holder plate 15, and the cooperation between the insertion axis 12 of the tool holder plate 15 and the corresponding long strip hole 13 of the adjustment plate 7, when the rotation angle of the adjustment plate 7 is changed, the ice-breaking height of each row of rotary knife assemblies 11 can be changed at the same time, which is very convenient, and the multiple rows of rotary knife assemblies 11 can always maintain a stepped shape from high to low, so as to achieve the effect of layered ice breaking and greatly improve the ice breaking effect. According to needs, the telescopic cylinder 8 is set as a hydraulic cylinder, and two hydraulic cylinders are provided and respectively correspond to the two adjustment plates 7. The two hydraulic cylinders telescope synchronously to ensure smooth adjustment.

[0029] As attached Figure 4 As shown, the ice-breaking device of the utility model which is convenient for step-by-step adjustment of the height of the rotary blade is generally installed with the top seat plate 2 on the bottom plate of the ice-breaking vehicle. When breaking ice, the rotary blade assembly 11 is first started to rotate, and then the telescopic cylinder 8 is controlled to extend until the rotary blade assembly 11 of the last row of the blade holder plate 15 is 1 to 3 centimeters away from the ground. Then the ice-breaking vehicle can be started to move forward to break ice. Embodiment 2:

[0030] As attached Figure 3 As shown, the difference from the first embodiment is that the limiting structure is provided with four angle steel pieces 14 which are respectively slidably fitted with the four corners of the tool holder plate 15, the top end of the angle steel piece 14 is fixedly connected with the top seat plate 2, and the limiting is performed by the four angle steel pieces 14; in addition, an ice thickness detection device 9 is installed at the lower end of the support member 1, and the ice thickness detection device 9 uses the existing infrared detection technology or the sound wave detection technology to detect the ice thickness, and then feedback controls the extension amount of the telescopic cylinder 8, so as to achieve the purpose of real-time adjustment of the ice thickness or the ground height.

[0031] The parts of the present invention that are not described in detail are prior art. It is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the above-mentioned embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the attached claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the present invention, and any figure marks in the claims should not be regarded as limiting the content of the claims involved.

Claims

1. An ice-breaking device that facilitates step-by-step adjustment of the height of the rotary blade, characterized by: The invention comprises a top base plate (2) and a plurality of tool holder plates (15) arranged side by side at intervals along the length direction of the top base plate (2), wherein the surfaces of the plurality of tool holder plates (15) are horizontal and arranged below the top base plate (2); a plurality of rotary blade assemblies (11) for horizontally rotating ice breaking are evenly spaced in the center of the tool holder plate (15) along the length direction; both sides of the tool holder plate (15) are provided with limit structures for limiting the tool holder plate (15) to move only vertically; two coaxial corresponding plug shafts (12) are respectively fixed at the center of the two end surfaces of the tool holder plate (15); a support member (1) is fixed at the front end of the lower plate surface of the top base plate (2); a telescopic cylinder (8) is provided at the rear end of the lower plate surface of the top base plate (2); and a lower portion of the top base plate (2) is provided with a plurality of rotary blade assemblies (11) for horizontally rotating ice breaking. Two adjustment plates (7) corresponding to the plate surfaces are symmetrically arranged on both sides, and the plate surfaces of the adjustment plates (7) corresponding to the corresponding end surfaces of the tool holder plate (15) are provided with elongated holes (13) along the length direction of the adjustment plates (7), and the insertion shafts (12) on the end surfaces of the tool holder plate (15) are correspondingly inserted into the corresponding elongated holes (13) and can move along the elongated holes (13), and the front end of the adjustment plate (7) is correspondingly hinged to the support member (1) through a first hinge shaft, and the rear end of the adjustment plate (7) is correspondingly hinged to one end of the telescopic cylinder (8) through a second hinge shaft, and the other end of the telescopic cylinder (8) is correspondingly hinged to the top seat plate (2) through a third hinge shaft, and the first hinge shaft, the second hinge shaft and the third hinge shaft are all coaxial with the insertion shaft (12).

2. The ice-breaking device for facilitating step-by-step adjustment of the height of the rotary blade according to claim 1 is characterized in that: A plurality of motors (3) are evenly spaced and mounted on the upper plate surface of the tool holder plate (15) along the length direction; the output shaft of the motor (3) is coaxially connected to a rotating shaft (10); the shaft end of the rotating shaft (10) rotates through the tool holder plate (15) and is mounted with a rotary cutter assembly (11).

3. The ice-breaking device for facilitating step-by-step adjustment of the height of the rotary blade according to claim 1 is characterized in that: The upper plate surface of the knife holder plate (15) is provided with mounting holes at even intervals along the length direction, and a mixer frame with a rotating shaft (10) is installed in each mounting hole. A rotary knife assembly (11) is installed at the lower end of the rotating shaft (10), and a driven gear is coaxially fixed to the upper end of the rotating shaft (10). The knife holder plate (15) is also equipped with a motor (3), and a plurality of driving gears are coaxially fixed to the output shaft of the motor (3), and the plurality of driving gears can be connected to the plurality of driven gears of the same knife holder plate (15) in a one-to-one transmission manner.

4. The ice-breaking device with step-by-step adjustment of the height of the rotary blade according to claim 2 or 3 is characterized in that: The rotation speed of the electric motor (3) is set at two levels, the first level being 1300 revolutions per minute and the second level being 2300 revolutions per minute.

5. The ice breaking device with step-by-step adjustment of the height of the rotary blade according to claim 1 is characterized in that: The limiting structure is configured as a sliding rod (5) and a sliding sleeve (6) whose inner ends are slidably sleeved, and the corresponding outer ends of the sliding rod (5) and the sliding sleeve (6) are respectively fixedly connected to the top seat plate (2) and the plate surface of the tool holder plate (15); the limiting structure is provided with a plurality of them and symmetrically distributed on both sides of the tool holder plate (15).

6. The ice-breaking device with step-by-step adjustment of the height of the rotary blade according to claim 1 is characterized in that: The limiting structure is configured as four angle steel pieces (14) which are slidably fitted to the four corners of the tool holder plate (15) respectively, and the top ends of the angle steel pieces (14) are fixedly connected to the top seat plate (2).

7. The ice breaking device with step-by-step adjustment of the height of the rotary blade according to claim 1 is characterized in that: A hanging spring (4) is connected between the top seat plate (2) and the tool holder plate (15).

8. The ice-breaking device with step-by-step adjustment of the height of the rotary blade according to claim 1 is characterized in that: An ice thickness detection device (9) is installed at the lower end of the support member (1).

9. The ice-breaking device with step-by-step adjustment of the height of the rotary blade according to claim 1 is characterized in that: The telescopic cylinder (8) is configured as a hydraulic cylinder, and two hydraulic cylinders are provided and are respectively arranged corresponding to the two adjustment plates (7).

10. The ice breaking device with step-by-step adjustment of the height of the rotary blade according to claim 1 is characterized in that: The multiple rotary cutter assemblies (11) of each tool holder plate (15) are arranged in a staggered manner with the multiple rotary cutter assemblies (11) of an adjacent tool holder plate (15).