Diesel engine DPF circulation cleaning regeneration equipment
By designing a diesel engine DPF cycle cleaning and regeneration equipment including a fixing sleeve, installation mechanism, sealing mechanism and unwinding mechanism, the complex and time-consuming problem of filter screen replacement in existing equipment is solved, and the convenience and efficiency of replacement are achieved , improves the performance and efficiency of the equipment.
Patent Information
- Application Number
- CN202421299144.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-06-07
AI Technical Summary
After long-term use of the existing diesel engine DPF cycle cleaning and regeneration equipment, the filter replacement is complex and time-consuming, which increases maintenance costs and downtime, affects production efficiency and continuous operation of the equipment.
A diesel engine DPF cycle cleaning and regeneration device including a fixing sleeve, a mounting mechanism, a sealing mechanism and a disconnecting mechanism is designed. The installation mechanism realizes rapid installation and replacement of the filter screen through the coordination of the thread ring and the thread groove, the role of the thrust bearing and the compensation ring. The sealing mechanism ensures the sealing effect of the filter through the cooperation of the bottom ring and the sealing ring. The unwinding mechanism simplifies the installation and disassembly of the filter mesh through the fitting of the insertion rod, the rotary sleeve and the unwinding ring.
This equipment makes the replacement of the filter more convenient and efficient, reduces operating time, ensures the stability and sealing of the filter, improves the overall performance and filtration efficiency of the equipment, and reduces maintenance costs and downtime.
Smart Images

Figure CN222436450U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of diesel engine DPF circulation cleaning and regeneration, and more specifically, to diesel engine DPF circulation cleaning and regeneration equipment. Background Art
[0002] Under current technical conditions, the DPF (diesel particulate filter) cycle cleaning and regeneration equipment of diesel engines is an important auxiliary tool to ensure that diesel engine emissions meet standards. During operation, this type of equipment needs to finely filter the diesel to remove impurities and particulate matter that may damage the DPF. However, the existing DPF cleaning and regeneration equipment faces the problem of inconvenient filter replacement after long-term continuous use. This is because the filter will accumulate a large amount of impurities during long-term use, resulting in a decrease in filtration efficiency, and eventually needs to be replaced to maintain the normal operation of the equipment.
[0003] In response to this problem, the existing equipment design does not fully consider the convenient replacement of the filter. After the equipment has been used for a period of time, the replacement process becomes complicated and time-consuming due to the close connection between the filter and other parts of the equipment. This not only increases maintenance costs, but may also affect production efficiency and continuous operation of the equipment due to downtime during the replacement process. In addition, the complex replacement process may also pose a potential threat to the safety of operators. Therefore, how to improve the filter replacement method of existing equipment to make it more convenient and safe has become an important part of improving the performance of DPF circulation cleaning and regeneration equipment. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the problems existing in the prior art, the utility model provides a diesel engine DPF circulation cleaning and regeneration device to solve the technical problems mentioned in the background technology.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a diesel engine DPF circulation cleaning and regeneration device, comprising a fixed sleeve, which is connected to the diesel engine cleaning device, and a mounting mechanism is arranged on the fixed sleeve, and the mounting mechanism comprises an insertion sleeve, an external tube, an unfastening mechanism, a compensation ring, a push spring, a thrust bearing, a filter screen and a sealing mechanism, the insertion sleeve is slidably connected in the fixed sleeve, one end of the external tube is connected to the insertion sleeve, and the other end of the external tube is connected to the external device, the unfastening mechanism is installed on the fixed sleeve, one end of the compensation ring and the push spring are connected to the external tube, and the other end of the compensation ring and the push spring are connected to the thrust bearing, the filter screen is connected to the thrust bearing, and the sealing mechanism is installed in the fixed sleeve.
[0008] The utility model is further configured that the filter screen is provided with a threaded ring, a threaded groove is provided in the thrust bearing, the threaded ring is threadedly connected in the threaded groove, and the design of the threaded ring ensures the fixation of the filter screen.
[0009] The utility model is further configured such that the sealing mechanism comprises a bottom ring and a sealing ring, the sealing ring is mounted on the filter net, the bottom ring is mounted on the fixing sleeve, and the filter net is attached to the bottom ring, and the design of the sealing mechanism ensures the sealing effect.
[0010] The utility model is further configured that a sealing groove is opened on the bottom ring, and the sealing ring is inserted into the sealing groove. The design of the sealing groove ensures the matching connection of the sealing ring.
[0011] The utility model is further configured such that the unlocking mechanism includes an insertion rod and a rotating sleeve, a lateral groove is provided on the side wall of the fixed sleeve, the insertion rod is slidably connected in the lateral groove, and the rotating sleeve is rotatably connected to the side wall of the fixed sleeve, and the design of the unlocking mechanism ensures the convenience of unlocking.
[0012] The utility model is further configured that an annular groove is provided on the side wall of the insertion sleeve, and the insertion rod is slidably connected in the annular groove. The design of the annular groove ensures the clamping and fixing of the insertion sleeve.
[0013] The utility model is further configured that an unbending rod is provided on the insertion rod, a rotating sleeve is fitted on the side wall of the insertion rod, an unbending ring is provided on the rotating sleeve, the unbending ring abuts against the unbending rod, a tension spring is provided on the unbending rod, and the tension spring is connected to the side wall of the fixed sleeve. The design of the unbending rod ensures the convenience of unbending.
[0014] The utility model is further configured that the untying rod is provided with an intermediate rod, the intermediate rod is inserted into the rotating sleeve, and the design of the intermediate rod ensures the positioning of the rotating sleeve.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the utility model provides a diesel engine DPF circulation cleaning and regeneration device, which has the following beneficial effects:
[0017] 1. The design of the installation mechanism makes the replacement of the filter more convenient and efficient. Through the cooperation of the thread ring and the thread groove, as well as the role of the thrust bearing and the compensation ring, the operator can quickly install the new filter in place. This design not only simplifies the replacement process and reduces the operation time, but also ensures the stability and sealing of the filter, thereby improving the overall performance and filtration efficiency of the equipment.
[0018] 2. The sealing mechanism ensures that the filter can be effectively sealed after installation through the cooperation of the bottom ring and the sealing ring to prevent leakage of diesel or other fluids during the circulation, cleaning and regeneration process. This design not only improves the safety and reliability of the equipment, but also helps to keep the equipment clean, prevent pollutants from entering the system, and extend the service life of the equipment.
[0019] 3. The unlocking mechanism realizes the convenient operation of filter installation and removal through the cooperation of the insertion rod, the rotating sleeve and the unlocking ring. When replacing the filter, the rotation of the rotating sleeve enables the unlocking ring to push the insertion rod, thereby releasing or fixing the insertion sleeve, making the replacement of the filter easier and faster. This design reduces the difficulty of operation and improves maintenance efficiency. At the same time, it avoids the risk of equipment damage caused by complicated operation and provides convenience for daily maintenance of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of the diesel engine DPF circulation cleaning and regeneration equipment in the utility model;
[0021] Figure 2 For the utility model Figure 1 A schematic cross-sectional structure diagram of ;
[0022] Figure 3 It is a schematic diagram of the exploded cross-sectional structure of the insert sleeve and the filter screen in the utility model;
[0023] Figure 4 It is a cross-sectional structural schematic diagram of the filter screen in the utility model;
[0024] Figure 5 It is a structural schematic diagram of the fixing sleeve in the utility model.
[0025] In the figure: 1. fixing sleeve; 2. insert sleeve; 3. external tube; 4. compensation ring; 5. push spring; 6. thrust bearing; 7. filter screen; 8. threaded ring; 9. threaded groove; 10. bottom ring; 11. sealing ring; 12. sealing groove; 13. insert rod; 14. rotating sleeve; 15. lateral groove; 16. annular groove; 17. release rod; 18. release ring; 19. tension spring; 20. middle rod. DETAILED DESCRIPTION
[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0028] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0029] See also Figure 1-5 The diesel engine DPF circulation cleaning and regeneration device comprises a fixed sleeve 1, which is connected to the diesel engine cleaning device. The fixed sleeve 1 is provided with a mounting mechanism, which comprises an insertion sleeve 2, an external pipe 3, an unfastening mechanism, a compensation ring 4, a push spring 5, a thrust bearing 6, a filter screen 7 and a sealing mechanism. The insertion sleeve 2 is slidably connected in the fixed sleeve 1, one end of the external pipe 3 is connected to the insertion sleeve 2, and the other end of the external pipe 3 is connected to the external device. The unfastening mechanism is installed on the fixed sleeve 1, one end of the compensation ring 4 and the push spring 5 is connected to the external pipe 3, and the other end of the compensation ring 4 and the push spring 5 is connected to the thrust bearing 6. The filter screen 7 is connected to the thrust bearing 6. The sealing mechanism is installed in the fixed sleeve 1, and a threaded ring 8 is provided on the filter screen 7. A threaded groove 9 is provided in the thrust bearing 6. The threaded ring 8 is threadedly connected in the threaded groove 9. The sealing mechanism comprises a bottom ring 10 and a sealing ring 11. The sealing ring 11 The filter screen 7 is installed on the filter screen 7, the bottom ring 10 is installed on the fixed sleeve 1, and the filter screen 7 is attached to the bottom ring 10, a sealing groove 12 is provided on the bottom ring 10, and the sealing ring 11 is inserted into the sealing groove 12. The unlocking mechanism includes an insertion rod 13 and a rotating sleeve 14. A lateral groove 15 is provided on the side wall of the fixed sleeve 1, and the insertion rod 13 is slidably connected in the lateral groove 15. The rotating sleeve 14 is rotatably connected to the side wall of the fixed sleeve 1. An annular groove 16 is provided on the side wall of the insertion sleeve 2, and the insertion rod 13 is slidably connected in the annular groove 16. An unlocking rod 17 is provided on the insertion rod 13, and the rotating sleeve 14 is attached to the side wall of the insertion rod 13. An unlocking ring 18 is provided on the rotating sleeve 14, and the unlocking ring 18 abuts against the unlocking rod 17. A tension spring 19 is provided on the unlocking rod 17, and the tension spring 19 is connected to the side wall of the fixed sleeve 1. An intermediate rod 20 is provided on the unlocking rod 17, and the intermediate rod 20 is inserted into the rotating sleeve 14.
[0030] In this embodiment, when the corresponding filter screen 7 needs to be replaced, since the threaded ring 8 is installed on the filter screen 7, the threaded ring 8 is first threadedly connected in the threaded groove 9, and then the rotating sleeve 14 is rotated to make the unfastening ring 18 press against the unfastening rod 17, and then the tension spring 19 is pulled, so that the insertion rod 13 is retracted outward, so that the insertion sleeve 2 can be inserted into the fixed sleeve 1, and then the sealing ring 11 is inserted into the sealing groove 12, and then pressed on the insertion sleeve 2, so that the push spring 5 is compressed, and the compensation amount is guaranteed by the compensation ring 4, so that the annular groove 16 moves to the position of the insertion rod 13, and then the rotating sleeve 14 is loosened. Under the action of the tension spring 19, the insertion rod 13 is driven to be inserted into the annular groove 16, so that the insertion sleeve 2 can be fixed, and under the action of the push spring 5, the filter screen 7 is sealed on the bottom ring 10, thereby completing the sealing process.
[0031] More specifically, after the sealing is completed, when the diesel engine is circulated, cleaned and regenerated, the new filter 7 can achieve the corresponding filtering effect, and then the corresponding diesel is ignited or purified, thereby completing the circulatory regeneration process.
[0032] In summary, when the overall equipment is in use or running: when the corresponding filter screen 7 needs to be replaced, since the threaded ring 8 is installed on the filter screen 7, the threaded ring 8 is first threadedly connected in the threaded groove 9, and then the rotating sleeve 14 is rotated, which will cause the unfastening ring 18 to press against the unfastening rod 17, and then the tension spring 19 is pulled, so that the insertion rod 13 is retracted outward, so that the insertion sleeve 2 can be inserted into the fixed sleeve 1, and then the sealing ring 11 is inserted into the sealing groove 12, and then pressed on the insertion sleeve 2, so that the push spring 5 is compressed, and the compensation amount is guaranteed by the compensation ring 4, so that the annular groove 16 moves to the position of the insertion rod 13, and then the rotating sleeve 14 is released. Under the action of the tension spring 19, the insertion rod 13 is driven to be inserted into the annular groove 16, so that the insertion sleeve 2 can be fixed, and under the action of the push spring 5, the filter screen 7 is sealed on the bottom ring 10, thereby completing the sealing process.
[0033] After the sealing is completed, when the diesel engine is circulated, cleaned and regenerated, the new filter screen 7 can achieve the corresponding filtering effect, and then the corresponding diesel is ignited or purified, thereby completing the circulatory regeneration process.
[0034] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A diesel engine DPF circulation cleaning and regeneration device, comprising a fixed sleeve (1), characterized in that: The fixed sleeve (1) is connected to the diesel engine cleaning device. The fixed sleeve (1) is provided with a mounting mechanism, which comprises an insertion sleeve (2), an external pipe (3), an unlocking mechanism, a compensation ring (4), a push spring (5), a thrust bearing (6), a filter screen (7) and a sealing mechanism. The insertion sleeve (2) is slidably connected in the fixed sleeve (1). One end of the external pipe (3) is connected to the insertion sleeve (2). The other end of the external pipe (3) is connected to an external device. The unlocking mechanism is mounted on the fixed sleeve (1). One end of the compensation ring (4) and the push spring (5) are connected to the external pipe (3). The other ends of the compensation ring (4) and the push spring (5) are connected to the thrust bearing (6). The filter screen (7) is connected to the thrust bearing (6). The sealing mechanism is mounted in the fixed sleeve (1).
2. The diesel engine DPF circulation cleaning and regeneration equipment according to claim 1 is characterized in that: The filter screen (7) is provided with a threaded ring (8), a threaded groove (9) is provided in the thrust bearing (6), and the threaded ring (8) is threadedly connected in the threaded groove (9).
3. The diesel engine DPF circulation cleaning and regeneration equipment according to claim 2 is characterized in that: The sealing mechanism comprises a bottom ring (10) and a sealing ring (11), wherein the sealing ring (11) is mounted on the filter screen (7), the bottom ring (10) is mounted on the fixing sleeve (1), and the filter screen (7) is attached to the bottom ring (10).
4. The diesel engine DPF circulation cleaning and regeneration equipment according to claim 3 is characterized in that: The bottom ring (10) is provided with a sealing groove (12), and the sealing ring (11) is inserted into the sealing groove (12).
5. The diesel engine DPF circulation cleaning and regeneration equipment according to claim 4 is characterized in that: The unlocking mechanism comprises an insertion rod (13) and a rotating sleeve (14); a lateral groove (15) is provided on the side wall of the fixed sleeve (1); the insertion rod (13) is slidably connected in the lateral groove (15); and the rotating sleeve (14) is rotatably connected to the side wall of the fixed sleeve (1).
6. The diesel engine DPF circulation cleaning and regeneration equipment according to claim 5 is characterized in that: An annular groove (16) is provided on the side wall of the insertion sleeve (2), and the insertion rod (13) is slidably connected in the annular groove (16).
7. The diesel engine DPF circulation cleaning and regeneration equipment according to claim 6 is characterized in that: The insertion rod (13) is provided with an unfastening rod (17), the rotating sleeve (14) is attached to the side wall of the insertion rod (13), the rotating sleeve (14) is provided with an unfastening ring (18), the unfastening ring (18) abuts against the unfastening rod (17), the unfastening rod (17) is provided with a tension spring (19), and the tension spring (19) is connected to the side wall of the fixed sleeve (1).
8. The diesel engine DPF circulation cleaning and regeneration equipment according to claim 7 is characterized in that: The untying rod (17) is provided with an intermediate rod (20), and the intermediate rod (20) is inserted into the rotating sleeve (14).