Ultra-clean hundred-grade laminar flow hood
By designing a lifting mechanism in a level 100 laminar flow hood, using servo motors and windings to drive the rope to wrap, the lifting of the shell is achieved, which facilitates replacement or maintenance of the filter structure, and solves the problem of inability to lift in the existing technology, and improves the problem of improvement. The convenience of the equipment and maintenance efficiency are achieved.
Patent Information
- Application Number
- CN202421092123.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing 100-level laminar flow cover cannot be lifted or lowered when it needs to be replaced or maintained, which is easy to replace and is troublesome to use.
An ultra-clean 100-level laminar flow cover is designed, using a lifting mechanism, including a servo motor, winding disc, hanging rope and sprocket. The servo motor drives the winding disc to rotate and wrap the hanging rope to achieve lifting and lowering of the shell, which is convenient. Replace or maintain the filter structure.
The lifting function of a level 100 laminar flow hood is realized, which facilitates inspection, repair or replacement of the filter structure, and improves the convenience of use and maintenance efficiency of the equipment.
Smart Images

Figure CN222438124U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of 100-class laminar flow hoods, in particular to an ultra-clean 100-class laminar flow hood. Background Art
[0002] The Class 100 laminar flow hood is a device that can provide highly clean air, meet Class 100 purification standards, and effectively filter dust particles and microorganisms in the air.
[0003] Its working principle is to filter the air through a high-efficiency filter to form a vertical unidirectional flow, thereby achieving the purpose of purifying the air.
[0004] In the prior art, such Class 100 laminar flow hoods are generally installed at a high place on the ceiling, and then air is sucked in from the upper section for filtration and then blown downward from the upper section in a vertical unidirectional flow, thereby forming a clean dust-free environment in an area. However, Class 100 laminar flow hoods generally require regular equipment maintenance and replacement of high-efficiency filters, and such Class 100 laminar flow hoods in the prior art cannot be raised or lowered to facilitate replacement of high-efficiency filters, which is more troublesome to use. Therefore, an ultra-clean Class 100 laminar flow hood is needed to improve this problem. Utility Model Content
[0005] The utility model aims to provide an ultra-clean 100-class laminar flow hood to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an ultra-clean class 100 laminar flow hood, comprising a shell, an air outlet is arranged at the lower end of the shell, an impeller fan is arranged at the upper end of the shell, a filter element is fixedly arranged at the upper end of the air outlet inside the shell, a lifting mechanism for driving the shell to move up and down is arranged at the upper end of the shell, the lifting mechanism comprises an installation bin, a fixed frame, a winding drum, a hanging rope, and a fixed pulley, an installation bin is arranged at the upper end of the shell, a fixed frame is fixedly arranged at the four corners of the installation bin, a winding drum is movably arranged inside the fixed frame through a rotating shaft, a hanging rope is wound around the outer surface of the winding drum, a fixed pulley is movably arranged on one side of the winding drum inside the installation bin through a rotating shaft, and the hanging rope passes through the outer surface of the upper end of the fixed pulley and is fixedly connected with the shell.
[0007] Preferably, a servo motor is fixedly provided on one side of the upper end of the installation bin through a mounting seat, and the output shaft end of the servo motor is transmission-connected to a rotating shaft where a winding drum on one side is located through a coupling; the servo motor can drive any one of the four winding drums to rotate, and after the winding drum rotates, the shell can be lifted by winding a lifting rope on the surface, or the shell can be lowered by releasing the lifting rope on the surface.
[0008] Preferably, a sprocket is fixedly provided at the lower end of the rotating shaft where the winding disc is located, and a chain is sleeved on the outer surface of the sprocket. The four winding discs can be linked together through the sprocket and the chain. When the first winding disc rotates, the four winding discs can all rotate and rotate in the same direction. Figure 3 From the perspective shown, all the reels wind and tighten the rope when they are turned clockwise, and release the rope when they are turned counterclockwise.
[0009] Preferably, mounting plates are fixedly provided on both sides of the outer surface of the mounting bin, and mounting holes are opened on the outer surface of the mounting plates. The mounting bin and the shell can be conveniently fixed to the top of the factory building through the mounting plates and the mounting holes by means of hangers and expansion screws, thereby completing the installation of the lifting mechanism and the 100-level laminar flow hood.
[0010] Preferably, slots are fixedly provided at the four corners of the lower end surface of the installation bin, and pins are fixedly provided at the four corners of the upper end surface of the shell. By inserting the pins into the slots, the stability of the shell can be improved, thereby preventing the shell from shaking around when the impeller fan rotates.
[0011] Preferably, a guide opening is fixedly provided at the lower end of the slot. When the lifting rope lifts the shell, it will drive the shell to slide within a certain range. At this time, the pin can be easily inserted into the slot through the guide opening.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] The utility model drives the winding reel on any side to rotate through a servo motor, so that the hanging rope can be released through the winding reel, so that the shell body moves downward, and the 100-level laminar flow hood is lowered downward so that the filtering structure inside the 100-level laminar flow hood can be inspected, repaired or replaced; and after the filter element is processed, the servo motor drives any winding reel to reverse so that the hanging rope can be wound to lift the shell; and when the device is in use, the four winding reels can be linked together through the sprocket and the chain, and when the first winding reel rotates, all four winding reels can be rotated.
[0014] When the shell is lifted, the utility model can make the pin inserted into the slot, which can improve the stability of the shell and prevent the shell from shaking when the impeller fan rotates. In addition, because the lifting rope drives the shell to slide within a certain range when lifting the shell, the pin can be easily inserted into the slot through the guide port. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of an ultra-clean 100-level laminar flow hood of the utility model;
[0016] Figure 2This is a cross-sectional view of an ultra-clean 100-level laminar flow hood of the utility model;
[0017] Figure 3 This is a top view of an ultra-clean 100-level laminar flow hood of the utility model;
[0018] Figure 4 This utility model is a super clean 100-level laminar flow hood Figure 2 Magnified view at A in the middle.
[0019] In the figure: 1. Shell; 2. Air outlet; 3. Impeller fan; 4. Filter element; 5. Mounting compartment; 6. Fixed frame; 7. Winding reel; 8. Lifting rope; 9. Fixed pulley; 10. Servo motor; 11. Sprocket; 12. Chain; 13. Mounting plate; 14. Slot; 15. Latch; 16. Guide port. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-4 The utility model provides a technical solution: an ultra-clean 100-level laminar flow hood, comprising a shell 1, an air outlet 2 is arranged at the lower end of the shell 1, an impeller fan 3 is arranged at the upper end of the shell 1, a filter element 4 is fixedly arranged at the upper end of the air outlet 2 inside the shell 1, and a lifting mechanism for driving the shell 1 to move up and down is arranged at the upper end of the shell 1. The lifting mechanism comprises an installation bin 5, a fixing frame 6, a winding drum 7, a hanging rope 8, and a fixed pulley 9. An installation bin 5 is arranged at the upper end of the shell 1, and a fixing frame 6 is fixedly arranged at the four corners of the installation bin 5. A winding drum 7 is movably arranged inside the fixing frame 6 through a rotating shaft, and a hanging rope 8 is wound around the outer surface of the winding drum 7. A fixed pulley 9 is movably arranged on one side of the winding drum 7 inside the installation bin 5 through a rotating shaft, and the hanging rope 8 passes through the outer surface of the upper end of the fixed pulley 9 and is fixedly connected with the shell 1.
[0022] A servo motor 10 is fixedly arranged on one side of the upper end of the installation bin 5 through a mounting seat, and the output shaft end of the servo motor 10 is transmission-connected to the rotating shaft of the winding drum 7 on one side through a coupling; the servo motor 10 can drive any one of the four winding drums 7 to rotate, and after the winding drum 7 rotates, the hanging rope 8 on the surface can be wound to lift the shell 1, or the hanging rope 8 on the surface can be released to put down the shell 1;
[0023] A sprocket 11 is fixedly arranged at the lower end of the rotating shaft where the winding disk 7 is located, and a chain 12 is sleeved on the outer surface of the sprocket 11. The sprocket 11 and the chain 12 can be used to link the four winding disks 7 together. When the first winding disk 7 rotates, the four winding disks 7 can rotate and rotate in the same direction. Figure 3 In the perspective shown, all the winding drums 7 wind and tighten the sling rope 8 when rotating clockwise, and release the sling rope 8 when rotating counterclockwise;
[0024] The mounting plates 13 are fixedly arranged on both sides of the outer surface of the mounting bin 5, and the outer surface of the mounting plates 13 is provided with mounting holes. Through the mounting plates 13 and the mounting holes, the mounting bin 5 and the housing 1 can be conveniently fixed to the top of the factory building through the hanging rods and expansion screws, so that the installation of the lifting mechanism and the 100-level laminar flow hood can be completed;
[0025] The four corners of the lower end surface of the installation bin 5 are fixedly provided with slots 14, and the four corners of the upper end surface of the housing 1 are fixedly provided with latches 15. The latches 15 are inserted into the slots 14 to improve the stability of the housing 1, thereby preventing the housing 1 from shaking when the impeller fan 3 rotates.
[0026] A guide opening 16 is fixedly provided at the lower end of the slot 14 . When the lifting rope 8 lifts the shell 1 , it will drive the shell 1 to slide within a certain range. At this time, the latch 15 can be easily inserted into the slot 14 through the guide opening 16 .
[0027] Working principle: When using this device, the impeller fan 3 agitates the airflow, so that the airflow is discharged from the air outlet 2 and filtered through the filter element 4, so that the clean airflow can be blown vertically downward to create a clean construction environment locally;
[0028] When the device is used for a long time, the shell 1 needs to be opened to replace or clean the filter inside the shell 1; the servo motor 10 can be used to drive the winding drum 7 on either side to rotate, so that the hanging rope 8 can be released through the winding drum 7, so that the shell 1 moves down, and the 100-level laminar flow hood is lowered downward so that the filter structure inside the 100-level laminar flow hood can be inspected, repaired or replaced; and after the filter element 4 is processed, the servo motor 10 can be used to drive any winding drum 7 to reverse so that the hanging rope 8 can be wound to lift the shell 1; and when the device is used, the four winding drums 7 can be linked together through the sprocket 11 and the chain 12, and when the first winding drum 7 rotates, all four winding drums 7 can be rotated;
[0029] When the housing 1 is lifted during use, the latch 15 is inserted into the slot 14 , which improves the stability of the housing 1 and prevents the housing 1 from shaking when the impeller fan 3 rotates. When the housing 1 is lifted by the lifting rope 8 , the housing 1 is driven to slide within a certain range. At this time, the latch 15 can be easily inserted into the slot 14 through the guide opening 16 .
[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0031] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An ultra-clean class 100 laminar flow hood, comprising a housing (1), characterized in that: The lower end of the shell (1) is provided with an air outlet (2), the upper end of the shell (1) is provided with an impeller fan (3), the upper end of the shell (1) is provided with a filter element (4) fixedly provided at the upper end of the air outlet (2), the upper end of the shell (1) is provided with a lifting mechanism for driving the shell (1) to move up and down, the lifting mechanism comprising a mounting chamber (5), a fixing frame (6), a winding drum (7), a suspension rope (8), and a fixed pulley (9), the upper end of the shell (1) is provided with a mounting chamber (5), the four corners of the mounting chamber (5) are fixedly provided with a fixing frame (6), the inside of the fixing frame (6) is provided with a winding drum (7) movably arranged via a rotating shaft, the outer surface of the winding drum (7) is wound with a suspension rope (8), the inside of the mounting chamber (5) is provided with a fixed pulley (9) movably arranged on one side of the winding drum (7) via a rotating shaft, the suspension rope (8) passes through the outer surface of the upper end of the fixed pulley (9) and is fixedly connected to the shell (1).
2. The ultra-clean 100-level laminar flow hood according to claim 1, characterized in that: A servo motor (10) is fixedly mounted on one side of the upper end of the mounting bin (5) via a mounting seat, and an output shaft end of the servo motor (10) is transmission-connected to a rotating shaft where a winding drum (7) is located on one side via a coupling.
3. The ultra-clean 100-level laminar flow hood according to claim 1, characterized in that: A sprocket (11) is fixedly arranged at the lower end of the rotating shaft where the winding disk (7) is located, and a chain (12) is sleeved on the outer surface of the sprocket (11).
4. The ultra-clean 100-level laminar flow hood according to claim 1, characterized in that: Mounting plates (13) are fixedly arranged on both sides of the outer surface of the mounting bin (5), and mounting holes are provided on the outer surface of the mounting plate (13).
5. The ultra-clean 100-class laminar flow hood according to claim 1, characterized in that: Slots (14) are fixedly provided at the four corners of the lower end surface of the installation bin (5), and latches (15) are fixedly provided at the four corners of the upper end surface of the housing (1).
6. The ultra-clean 100-level laminar flow hood according to claim 5, characterized in that: A guide opening (16) is fixedly provided at the lower end of the slot (14).