Efficient dust removal mechanism for drum dryer
By designing an efficient dust removal and purification mechanism in a drum dryer, the problem of dust and irritating gas removal during the drying process is solved, and a more efficient drying effect and a better working environment is achieved.
Patent Information
- Application Number
- CN202420879462.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The existing drum dryers cannot effectively remove dust and irritating gases during the drying process, affecting the drying quality and the air quality of the working environment.
An efficient dust removal mechanism is designed, including a suction duct, a vacuum cleaner, a dust collecting shell, a dust reduction mechanism and a purification mechanism. The fan drives the suction duct and vacuum cleaner to suck out the dust, and reduce the dust by spraying water and filtration; at the same time, the exhaust gas is filtered through the purification mechanism to purify the working environment.
It achieves efficient removal of dust and purifying waste gas during the drying process, improves the drying effect and the air quality of the working environment, and avoids the impact of dust drifting and irritating odors on health.
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Figure CN222438451U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of drying machines, in particular to a high-efficiency dust removal mechanism for a drum type drying machine. Background Art
[0002] The drum dryer is one of the traditional drying equipment. It is reliable, flexible, adaptable and has large processing capacity. It is widely used in metallurgy, building materials, chemical industry, coal washing, fertilizer, ore, sand, clay, kaolin, sugar and other fields. The length is determined according to the drying requirements. The wet material entering the drying cylinder is repeatedly picked up and thrown down by the lifting plate on the wall of the rotating cylinder. In the process of falling, it is broken into fine particles by the scattering device, and the specific area is greatly increased. It is fully in contact with and dried by the hot air, which accelerates the drying heat and mass transfer.
[0003] The dryer puts the material to be dried into it for drying, but the material may contain light impurities such as dust, and a large amount of dust may be generated during the drying process. These will remain in the oven, causing subsequent materials to be contaminated with the dust accumulated in the oven during the drying process, affecting the drying quality and effect. Therefore, dust removal is required. Some existing dryers do not have dust removal function and cannot remove dust during the drying process, which is inconvenient for later material processing and brings considerable trouble to later processing. At the same time, the materials that need to be dried are of different materials. When drying materials of some materials, the materials may produce irritating gases due to high temperature, and some existing dryers cannot purify the irritating gases. During the drying process, the exhaust gas generated will affect the air quality of the working environment. Working in this environment for a long time will seriously affect the physical and mental health of the staff. Utility Model Content
[0004] The purpose of the utility model is to provide a high-efficiency dust removal mechanism for a drum type drying machine to solve the problems raised in the above background technology.
[0005] To achieve the above object, the utility model provides the following technical solution: a high-efficiency dust removal mechanism for a drum dryer, comprising a dryer body and a rotating bearing rotating on one side of the dryer body shell, and also comprising:
[0006] A suction pipe is fixed inside the rotating bearing, a dust suction mechanism is arranged on the surface of the dryer body, an air outlet of the suction pipe is connected with a fan, an air outlet of the fan is connected with a dust collecting shell, positioning grooves are arranged on both sides of the lower inner wall of the dust collecting shell, and a positioning block is slidably connected to the inner wall of the positioning groove;
[0007] A collecting shell is fixed to one side of the positioning block, a dust reduction mechanism is arranged on the top of the dust collecting shell, a guide plate is fixedly connected to the upper part of the inner wall of the dust collecting shell, a dustproof net is fixedly connected to the air outlet of the dust collecting shell, and a purification mechanism is arranged on one side of the air outlet of the dust collecting shell.
[0008] Preferably, the dust suction mechanism comprises a dust suction pipe connected to the surface of the suction pipe and ventilation holes opened on both sides of the surface of the dust suction pipe, and a filter is fixedly connected to the inside of the ventilation hole.
[0009] Preferably, the dust reduction mechanism includes a circulating water pump connected to the lower side of the dust collecting shell and a water distribution tank connected to the water outlet of the circulating water pump, and the bottom of the water distribution tank is connected to a nozzle.
[0010] Preferably, the purification mechanism includes a ventilation shell connected to the air outlet of the dust collecting shell and a fan blade rotating on one side of the ventilation shell, and an activated carbon plate is embedded on the other side of the ventilation shell.
[0011] Preferably, a filter plate is installed at the bottom of the collecting shell, and the collecting shell is located below the air inlet of the dust collecting shell and is slidably connected to the inner wall of the dust collecting shell.
[0012] Preferably, there are several dust suction pipes, and the dust suction pipes are symmetrical and staggered with each other.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] The utility model controls the air suction pipe and the dust suction mechanism through the fan to suck out the dust inside the dryer body during the drying process, removes the dust inside the dryer body, and improves the drying effect through the cooperation of the air suction pipe and the dust suction mechanism. At the same time, the sucked out dust is subjected to dust reduction treatment by the dust reduction mechanism, so that the dust is prevented from floating in the air when the staff is cleaning, and the dust is convenient for unified treatment. At the same time, the extracted exhaust gas is purified and filtered by the purification mechanism, so that the irritating odor generated by drying does not affect the health of the staff, and solves the problem that some current dryers do not have the dust removal function and cannot treat the exhaust gas when in use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0016] Figure 2 It is a partial cross-sectional structural diagram of the dryer body in the utility model;
[0017] Figure 3 It is a structural schematic diagram of the dust collection mechanism in the utility model;
[0018] Figure 4 It is a schematic diagram of a partial three-dimensional structure in the utility model;
[0019] Figure 5 It is a structural schematic diagram of the dust reduction mechanism in the utility model;
[0020] Figure 6 It is a structural schematic diagram of the purification mechanism in the utility model.
[0021] In the figure: 1. dryer body; 2. rotating bearing; 3. suction pipe; 4. dust suction mechanism; 41. dust suction pipe; 42. ventilation hole; 43. filter; 5. fan; 6. dust collecting shell; 7. positioning groove; 8. positioning block; 9. collecting shell; 10. dust suppression mechanism; 101. circulating water pump; 102. water distribution tank; 103. nozzle; 11. guide plate; 12. dust net; 13. purification mechanism; 131. ventilation shell; 132. fan blade; 133. activated carbon plate. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-6As shown, a high-efficiency dust removal mechanism for a drum dryer comprises a dryer body 1, the dryer body 1 is used to dry materials, one side of the shell of the dryer body 1 is rotatably connected with a rotating bearing 2, the inner wall of the rotating bearing 2 is fixedly connected with a suction pipe 3, one side of the suction pipe 3 is located inside the shell of the dryer body 1, and one end of the suction pipe 3 is fixedly connected to the rotating component of the dryer body 1, the air outlet of the suction pipe 3 is located on one side of the dryer body 1, the suction pipe 3 is used to transfer the dust inside the dryer body 1 to the outside of the dryer body 1, and the surface of the dryer body 1 is provided with a dust collection mechanism 4, the number of the dust collection mechanisms 4 is several, and they are staggered with each other, and the dust collection mechanism 4 is used to remove the dust when the dryer body 1 dries the internal materials. Stirring can improve the drying effect and at the same time, the dust remaining in the material can be sucked out, which is convenient for the staff to clean the dust uniformly to avoid affecting the subsequent processing of the material. The air outlet of the suction pipe 3 is connected with the fan 5, and the fan 5 is located on one side of the dryer body 1. The fan 5 is used in conjunction with the suction pipe 3 to transmit the dust collected by the dust suction mechanism 4. The air outlet of the fan 5 is connected with a dust collecting shell 6, which is located on one side of the fan 5. The bottom of the dust collecting shell 6 is provided with a water collecting tank. The dust collecting shell 6 is used to collect dust and perform dust reduction treatment to avoid dust floating in the air when the staff is cleaning the dust, polluting the working environment or the health of some staff. Positioning grooves 7 are provided on both sides of the lower inner wall of the dust collecting shell 6, and the inner wall of the positioning groove 7 is slidably connected with a positioning block 8 The positioning groove 7 cooperates with the positioning block 8 to position the parts on one side, and can guide the parts on one side at the same time, so that the staff can extract the parts. A collecting shell 9 is fixedly connected to one side of the positioning block 8. The collecting shell 9 is located below the air inlet of the dust collecting shell 6. The collecting shell 9 is slidably connected to the inner wall of the dust collecting shell 6. A filter plate is installed at the bottom of the collecting shell 9. The collecting shell 9 is used to collect dust wetted by water and filter excess water through the filter plate at the bottom thereof, which is convenient for recycling water resources and reducing water resource waste. A dust reduction mechanism 10 is provided on the top of the dust collecting shell 6. The dust reduction mechanism 10 is used to spray water when the fan 5 transfers dust to the inside of the dust collecting shell 6, so that the dust after being wetted by water falls into the inside of the collecting shell 9, thereby avoiding dust from floating and improving the dust removal effect. A guide plate 11 is fixedly connected to the top of the inner wall of the dust collecting shell 6, and the guide plate 11 is located above the collecting shell 9. The inside of the guide plate 11 is tilted downward. The guide plate 11 is used to guide the water blasted by the dust reduction mechanism 10, and at the same time prevent the water from being sprayed to the air inlet of the dust collecting shell 6 and affecting the normal collection of dust. A dustproof net 12 is fixedly connected to the air outlet of the dust collecting shell 6. The dustproof net 12 is used to isolate the dust that is not wetted and prevent the dust from entering the interior of the parts on the other side, thereby improving the dust removal effect. A purification mechanism 13 is provided on one side of the air outlet of the dust collecting shell 6. The purification mechanism 13 is used to filter the exhaust gas generated during drying, so as to prevent the exhaust gas generated when drying individual materials from reducing the quality of the working environment air and improve the use effect of the device.
[0024] The dust suction mechanism 4 includes a dust suction pipe 41 connected to the surface of the suction pipe 3. The number of the dust suction pipes 41 is several, and the dust suction pipes 41 are symmetrical and staggered in pairs. Ventilation holes 42 are opened on both sides of the surface of the dust suction pipe 41. The number of the ventilation holes 42 is several and evenly distributed on both sides of the surface of the ventilation holes 42. The interior of the ventilation holes 42 is fixedly connected with a filter 43. Under the action of the fan 5, dust is sucked through the suction pipe 3 and the dust suction pipe 41. When dust enters the interior of the dust suction pipe 41 through the ventilation holes 42, the filter 43 blocks the particulate material to prevent the material from being sucked into the interior of the suction pipe 3 to cause blockage and affect the dust suction effect. At the same time, the suction pipe 3 and the dust suction pipe 41 are driven to rotate by the rotating component of the dryer body 1, so that the material can be turned and dried more evenly, effectively improving the drying effect.
[0025] The dust suppression mechanism 10 includes a circulating water pump 101 connected to the lower side of the dust collecting shell 6. The water outlet of the circulating water pump 101 is connected to a water distribution tank 102. The water distribution tank 102 is located at the top of the dust collecting shell 6. A sealing cover is installed on the top of the water distribution tank 102, and water can be added to the inside at any time. The bottom of the water distribution tank 102 is connected to a nozzle 103. The number of nozzles 103 is several and evenly distributed at the bottom of the water distribution tank 102. The nozzle 103 is located above the guide plate 11. When the fan 5 blows the dust in the dryer body 1 When the dust is transferred to the inside of the dust collecting shell 6, water is sprayed through the nozzle 103, so that the dust adheres to the water and falls into the inside of the collecting shell 9 with the gravity of the water, and the dust is reduced to prevent the dust from floating in the air. The excess water is filtered by the filter plate at the bottom of the collecting shell 9 into the collecting cavity at the bottom of the inner wall of the dust collecting shell 6, which is convenient for collecting the dust. The filtered water is then pumped to the inside of the water distribution tank 102 for recycling through the circulating water pump 101, thereby reducing the waste of water resources and effectively improving the dust removal effect.
[0026] The purification mechanism 13 includes a ventilation shell 131 connected to the air outlet of the dust collecting shell 6, and a fan blade 132 is rotatably connected to one side of the ventilation shell 131 near the air outlet, and an activated carbon plate 133 is embedded on the other side of the ventilation shell 131. The activated carbon plate 133 is slidably connected to the inner wall of the ventilation shell 131. When the dust is sucked into the dust collecting shell 6, the extracted exhaust gas enters the interior of the ventilation shell 131 through the dustproof net 12, and is purified and filtered by the activated carbon plate 133. The air conveying effect is improved by the setting of the fan blade 132. When the purification effect of the activated carbon plate 133 is reduced after long-term use, the activated carbon plate 133 can be pulled out for replacement. The operation is simple and the activated carbon plate 133 is convenient to replace.
[0027] It is worth noting that the dryer body 1 proposed in this technical solution is a prior art, and its working principle and beneficial effects when used are not described in detail here.
[0028] Working principle: First, when the dryer body 1 is drying the material, turn on the fan 5, and drive the suction pipe 3 and the dust suction pipe 41 to rotate through the rotating component of the dryer body 1, so as to assist in stirring the material and improve the drying effect. At the same time, the dust in the material is sucked into the interior of the suction pipe 3 through the ventilation hole 42, and the material is blocked by the filter screen 43. Then the dust is transmitted to the interior of the dust collecting shell 6 through the fan 5, and water is sprayed through the nozzle 103, so that the dust adheres to the water and falls into the interior of the collecting shell 9 with the gravity of the water, so as to facilitate the unified cleaning of the dust, and the excess water is filtered to the bottom of the dust collecting shell 6 through the filter plate at the bottom of the collecting shell 9, and then pumped to the interior of the water distribution tank 102 through the circulating water pump 101 for recycling. Then the extracted gas enters the interior of the ventilation shell 131 through the dustproof net 12, and the exhaust gas is purified by the activated carbon plate 133 to avoid the irritating odor caused by drying affecting the air quality. The activated carbon plate 133 can be replaced according to its usage. After the drying is completed, the collecting shell 9 is pulled out to clean the dust.
[0029] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency dust removal mechanism for a drum dryer, comprising a dryer body (1) and a rotating bearing (2) rotating on one side of the shell of the dryer body (1), characterized in that: Also includes: A suction pipe (3) is fixed inside the rotating bearing (2); a dust suction mechanism (4) is arranged on the surface of the dryer body (1); an air outlet of the suction pipe (3) is connected to a fan (5); an air outlet of the fan (5) is connected to a dust collecting shell (6); positioning grooves (7) are provided on both sides of the lower inner wall of the dust collecting shell (6); a positioning block (8) is slidably connected to the inner wall of the positioning groove (7); A collecting shell (9) is fixed to one side of the positioning block (8); a dust reduction mechanism (10) is arranged on the top of the dust collecting shell (6); a guide plate (11) is fixedly connected to the upper part of the inner wall of the dust collecting shell (6); a dustproof net (12) is fixedly connected to the air outlet of the dust collecting shell (6); and a purification mechanism (13) is arranged on one side of the air outlet of the dust collecting shell (6).
2. The high-efficiency dust removal mechanism for a drum dryer according to claim 1, characterized in that: The dust suction mechanism (4) comprises a dust suction pipe (41) connected to the surface of the air suction pipe (3) and ventilation holes (42) provided on both sides of the surface of the dust suction pipe (41), and a filter screen (43) is fixedly connected to the interior of the ventilation hole (42).
3. The high-efficiency dust removal mechanism for a drum dryer according to claim 1, characterized in that: The dust reduction mechanism (10) comprises a circulating water pump (101) connected to the lower side of the dust collecting housing (6) and a water distribution box (102) connected to the water outlet of the circulating water pump (101); the bottom of the water distribution box (102) is connected to a nozzle (103).
4. The high-efficiency dust removal mechanism for a drum dryer according to claim 1, characterized in that: The purification mechanism (13) comprises a ventilation shell (131) connected to the air outlet of the dust collecting shell (6) and a fan blade (132) rotating on one side of the ventilation shell (131), and an activated carbon plate (133) is embedded on the other side of the ventilation shell (131).
5. The high-efficiency dust removal mechanism for a drum dryer according to claim 1, characterized in that: A filter plate is installed at the bottom of the collecting shell (9), and the collecting shell (9) is located below the air inlet of the dust collecting shell (6) and is slidably connected to the inner wall of the dust collecting shell (6).
6. The high-efficiency dust removal mechanism for a drum dryer according to claim 2, characterized in that: The number of the dust suction pipes (41) is multiple, and the dust suction pipes (41) are symmetrical in pairs and arranged in an interlaced manner.
Citation Information
Cited By
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