Air supply device used in high-calcium ash calcination process

By designing a high-calcium ash calcination air supply device with anti-blocking mechanism and cleaning system, the problems of powder blockage and smoke accumulation are solved, and a stable and efficient air supply and calcination process is achieved.

CN222438518UActive Publication Date: 2025-02-07SHANXI SHIWEILIN CALCIUM IND CO LTD
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Patent Information

Application Number
CN202420062366.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-10
Publication Date
2025-02-07
Estimated Expiration
2034-01-10

AI Technical Summary

Technical Problem

The existing air supply system during high calcium ash calcination process is prone to failure of the air inlet system due to powder blockage, affecting the calcination effect. In addition, the spiral structure easily forms smoke and particulate accumulation during the smoke exhaust process, hindering smoke exhaust.

Method used

An air supply device including a Roots fan, a supply duct, a preheating pipe, a hood and an anti-blocking mechanism is designed. The anti-blocking mechanism drives the connecting rod and sliding sleeve to rotate through the motor to impact the wind hood to prevent powder from being blocked. At the same time, the smoke exhaust pipe and preheat pipe are used to preheat the air supply gas, and the water pump and water tank are used to clean the smoke exhaust system to avoid smoke and dust clogging.

Benefits of technology

Effectively prevent the air hood from being blocked by powder and ensure the air supply effect; promote the chemical reaction and calcination process of high calcium ash through preheating gas; avoid smoke and dust blockage in the cleaning system, and ensure the normal operation of the air supply system.

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Abstract

An anti-blocking mechanism comprises a fixing plate and a first connecting rod, the fixing plate is fixedly connected to the interior of an air cap, a motor is fixedly installed on one side of the fixing plate, the output end of the motor penetrates through the fixing plate and is fixedly connected with a second connecting rod, and the second connecting rod is fixedly connected with the first connecting rod. One side of the second connecting rod is fixedly connected with a first rotating shaft, one end of the first rotating shaft is rotatably connected with a sliding sleeve, the sliding sleeve sleeves the surface of the first connecting rod, one side of the first connecting rod is fixedly connected with a second rotating shaft, one end of the second rotating shaft is rotatably connected to the fixing plate, and one end of the first connecting rod is fixedly connected with a sinker bar; relates to the technical field of high-calcium ash production, a motor drives a second connecting rod to rotate, a first connecting rod, a sliding sleeve and a collision rod are matched to collide an air cap, the air cap is effectively prevented from being blocked by finished product powder during calcination, the air supply effect is not affected, and the calcination effect is effectively guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-calcium ash production, in particular to an air supply device used in the calcining process of high-calcium ash. Background Art

[0002] High calcium ash refers to fly ash with a CaO content higher than 10%. The production process is to add screened limestone and fuel into the kiln from the top of the kiln at a regular and quantitative rate, calcine at 900-1200°C, and then cool to obtain the finished product. The top of the lime kiln is the preheating section, the middle is the combustion section, and the bottom is the cooling section.

[0003] After searching, the Chinese patent publication number is CN213578773U, and the publication date is 2021-06-29. It discloses a lime kiln air intake system, which relates to the technical field of producing quicklime, including a lime kiln, an air intake assembly and a cooling assembly. The lime kiln includes a kiln body and a combustion chamber, an air supply chamber and an air suction chamber distributed on the kiln body from top to bottom. The air intake assembly includes a blower, a preheating pipe 1 and a preheating pipe 2. The blower is connected to an air guide pipe 1, and the air guide pipe 1 is connected to two air guide pipes 2. The upper and lower air guide pipes 2 are respectively connected to the combustion chamber and the air supply chamber. The preheating pipe 1 and the preheating pipe 2 are both spiral structures and are respectively mounted on the upper and lower air guide pipes 2. The cooling assembly includes an air cooling pipe 1, an air cooling pipe 2, a cooling pipe and a filter bag. The two air cooling pipes are respectively connected to the two preheating pipes. The air cooling pipe 1 and the air cooling pipe 2 are both connected to a cooling pipe. The cooling plates are evenly distributed inside the cooling pipe, and the filter bag is installed at the air outlet end of the cooling pipe. The lime kiln air inlet system in the present application has the characteristics of reasonable structural design and low implementation and operation cost. However, the finished product after calcination is discharged from the bottom of the cooling section. The wind hood that controls the uniformity of air supply is located in the cooling section and is easily blocked by powder, which causes the air inlet system to malfunction and affect the calcination effect. It also causes damage to the Roots blower. In addition, the spiral structure in the system is prone to smoke and particulate accumulation during the smoke exhaust process, which hinders smoke exhaust and further affects the entire air inlet system and is difficult to clean. Utility Model Content

[0004] The purpose of the utility model is to provide an air supply device used in the calcination process of high-calcium ash to solve the technical problems mentioned in the above background technology.

[0005] The purpose of the utility model can be achieved through the following technical solutions:

[0006] A kind of air supply device used in the high calcium ash calcining process comprises a kiln body and a Roots blower, wherein the Roots blower is located at one side of the kiln body, an output end of the Roots blower is fixedly connected with an air supply pipe, one end of the air supply pipe respectively passes through a preheating pipe and the kiln body and is fixedly connected with a wind cap, an anti-blocking mechanism is arranged inside the wind cap, and a discharge mechanism and a cleaning mechanism are respectively arranged on the kiln body.

[0007] The anti-blocking mechanism includes a fixed plate and a first connecting rod, the fixed plate is fixedly connected to the inside of the hood, a motor is fixedly installed on one side of the fixed plate, the output end of the motor passes through the fixed plate and is fixedly connected to the second connecting rod, one side of the second connecting rod is fixedly connected to the first rotating shaft, one end of the first rotating shaft is rotatably connected to a sliding sleeve, the sliding sleeve is mounted on the surface of the first connecting rod, one side of the first connecting rod is fixedly connected to the second rotating shaft, one end of the second rotating shaft is rotatably connected to the fixed plate, and one end of the first connecting rod is fixedly connected to a collision rod.

[0008] As a further solution of the utility model: the sliding sleeve is slidably connected to the first connecting rod.

[0009] As a further solution of the utility model: the emission mechanism includes a smoke exhaust pipe and a bag dust collector, one end of the smoke exhaust pipe is fixedly connected to the kiln body, the other end of the smoke exhaust pipe is fixedly connected to the top of the preheating pipe, the bag dust collector is fixedly connected to a smoke exhaust branch pipe, one end of the smoke exhaust branch pipe is fixedly connected to the preheating pipe, and the top of the bag dust collector is fixedly connected to an exhaust pipe.

[0010] As a further solution of the utility model: the smoke exhaust pipe and the smoke exhaust branch pipe are both fixedly connected with a first solenoid valve.

[0011] As a further solution of the utility model: the cleaning mechanism includes a water tank, a water pump and a drain pipe, the water tank is fixedly connected to the kiln body, the bottom of the water tank is fixedly connected to a water inlet pipe, the water pump is fixedly installed on the top of the kiln body, the input end of the water pump is fixedly connected to a water suction pipe, the output end of the water pump is fixedly connected to a water outlet pipe, one end of the water outlet pipe is fixedly connected to the smoke exhaust pipe, the drain pipe is fixedly connected to the preheating pipe, and the water outlet pipe is fixedly connected to a second solenoid valve.

[0012] As a further solution of the utility model: an air inlet pipe is fixedly connected to the preheating pipe, one end of the air inlet pipe is fixedly connected to the air supply pipe, and a third solenoid valve is fixedly connected to both the air inlet pipe and the air supply pipe.

[0013] Beneficial Effects

[0014] The utility model provides an air supply device for the high-calcium ash calcining process. Compared with the prior art, it has the following beneficial effects:

[0015] (1) The present application uses a motor to drive the second connecting rod to rotate, and then cooperates with the first connecting rod, the sliding sleeve and the impact rod to impact the wind hood, effectively preventing the wind hood from being blocked by the finished product powder during calcination and affecting the air supply effect, thereby effectively ensuring the calcination effect.

[0016] (2) The present application preheats the air in the air supply pipe through the exhaust pipe and the preheating pipe. The heated air is sent into the kiln, which can provide the required high-temperature environment to promote the chemical reaction and calcination process of the high-calcium ash. The water pump and the water tank can clean the exhaust pipe, the preheating pipe and the exhaust branch pipe. The Roots blower and the air inlet pipe can air dry them to avoid smoke and dust blockage and affect the air supply. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional diagram of the utility model;

[0018] Figure 2 It is the main cross-sectional view of the utility model;

[0019] Figure 3 It is a side view of the utility model;

[0020] Figure 4 For this utility model Figure 2 The enlarged view of point A in the middle;

[0021] Figure 5 It is a partial exploded view of the anti-blocking mechanism of the utility model.

[0022] In the figure: 1. kiln body; 2. Roots blower; 3. air supply pipe; 4. preheating pipe; 5. wind cap; 6. anti-blocking mechanism; 61. fixing plate; 62. first connecting rod; 63. motor; 64. second connecting rod; 65. first rotating shaft; 66. sliding sleeve; 67. second rotating shaft; 68. impact rod; 7. discharge mechanism; 71. smoke exhaust pipe; 72. bag filter; 73. smoke exhaust branch pipe; 74. exhaust pipe; 75. first solenoid valve; 8. cleaning mechanism; 81. water tank; 82. water pump; 83. drain pipe; 84. water inlet pipe; 85. water pump; 86. water outlet pipe; 87. second solenoid valve; 9. air inlet pipe; 10. third solenoid valve. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-5As shown, the utility model is an air supply device for high-calcium ash calcining process, comprising a kiln body 1 and a Roots blower 2, the Roots blower 2 is located on one side of the kiln body 1, the output end of the Roots blower 2 is fixedly connected to an air supply pipe 3, one end of the air supply pipe 3 respectively penetrates the preheating pipe 4 and the kiln body 1 and is fixedly connected to a hood 5, an anti-blocking mechanism 6 is arranged inside the hood 5, and a discharge mechanism 7 and a cleaning mechanism 8 are respectively arranged on the kiln body 1; the anti-blocking mechanism 6 comprises a fixing plate 61 and a first connecting rod 62, the fixing plate 61 is fixedly connected to the hood 5, a motor 63 is fixedly installed on one side of the fixing plate 61, an output end of the motor 63 passes through the fixing plate 61 and is fixedly connected to the second connecting rod 64, a first rotating shaft 65 is fixedly connected to one side of the second connecting rod 64, one end of the first rotating shaft 65 is rotatably connected to a sliding sleeve 66, the sliding sleeve 66 is sleeved on the surface of the first connecting rod 62, a second rotating shaft 67 is fixedly connected to one side of the first connecting rod 62, one end of the second rotating shaft 67 is rotatably connected to the fixing plate 61, and one end of the first connecting rod 62 is fixedly connected to a striker 68.

[0025] The sliding sleeve 66 is slidably connected to the first connecting rod 62 .

[0026] The input ends of the Roots blower 2 and the motor 63 are both connected to an external power supply. The motor 63 drives the second connecting rod 64 to rotate, and then cooperates with the first connecting rod 62, the sliding sleeve 66 and the impact rod 68 to impact the wind hood 5, effectively preventing the wind hood 5 from being blocked by the finished product powder during calcination and affecting the air supply effect, thereby effectively ensuring the calcination effect.

[0027] The emission mechanism 7 includes a smoke exhaust pipe 71 and a bag dust collector 72. One end of the smoke exhaust pipe 71 is fixedly connected to the kiln body 1, and the other end of the smoke exhaust pipe 71 is fixedly connected to the top of the preheating pipe 4. The bag dust collector 72 is fixedly connected to a smoke exhaust branch pipe 73, and one end of the smoke exhaust branch pipe 73 is fixedly connected to the preheating pipe 4. The top of the bag dust collector 72 is fixedly connected to an exhaust pipe 74.

[0028] The smoke exhaust pipe 71 and the smoke exhaust branch pipe 73 are both fixedly connected with a first solenoid valve 75 .

[0029] The smoke exhaust pipe 71 and the preheating pipe 4 preheat the air in the air supply pipe 3, and the heated air is sent into the kiln, which can provide the required high-temperature environment and promote the chemical reaction and calcination process of the high-calcium ash.

[0030] The cleaning mechanism 8 includes a water tank 81, a water pump 82 and a drain pipe 83. The water tank 81 is fixedly connected to the kiln body 1. The bottom of the water tank 81 is fixedly connected to a water inlet pipe 84. The water pump 82 is fixedly installed on the top of the kiln body 1. The input end of the water pump 82 is fixedly connected to a water suction pipe 85. The output end of the water pump 82 is fixedly connected to a water outlet pipe 86. One end of the water outlet pipe 86 is fixedly connected to the smoke exhaust pipe 71. The drain pipe 83 is fixedly connected to the preheating pipe 4. The water outlet pipe 86 is fixedly connected to a second solenoid valve 87.

[0031] One end of the water inlet pipe 84 is connected to an external water source.

[0032] The preheating tube 4 is fixedly connected with an air inlet pipe 9 , one end of which is fixedly connected with the air supply pipe 3 , and both the air inlet pipe 9 and the air supply pipe 3 are fixedly connected with a third solenoid valve 10 .

[0033] The input ends of the water pump 82 are connected to an external power supply. The water pump 82 cooperates with the water tank 81 to clean the smoke exhaust pipe 71, the preheating pipe 4 and the smoke exhaust branch pipe 73. The Roots blower 2 and the air inlet pipe 9 can air-dry them to avoid smoke and dust clogging and affecting the air supply.

[0034] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0035] The working principle of the utility model is as follows: the power supply of the motor 63 is turned on, the motor 63 drives the second connecting rod 64 to rotate, the second connecting rod 64 drives the sliding sleeve 66 to rotate through the first rotating shaft 65, and under the restriction of the sliding sleeve 66, the first connecting rod 62 swings left and right with the second rotating shaft 67 as the center of the circle, thereby driving the impact rod 68 to hit the wind cap 5 back and forth. When the equipment needs to be cleaned, the first electromagnetic valve 75 on the smoke exhaust pipe 71 and the smoke exhaust branch pipe 73 is closed, the second electromagnetic valve 87 on the water outlet pipe 86 is opened, and the power supply of the water pump 82 is turned on, and the water pump 82 pumps the liquid in the water tank 81 through the water pump pipe 8 5 and the outlet pipe 86 are transported into the smoke exhaust pipe 71, the preheating pipe 4 and the smoke exhaust branch pipe 73 for cleaning, and are discharged through the drain pipe 83. When the cleaning is completed, the first solenoid valve 75 on the smoke exhaust 71 and the smoke exhaust branch pipe 73 is closed, the third solenoid valve 10 on the air supply pipe 3 and the second solenoid valve 87 on the outlet pipe 86 are closed, the third solenoid valve 10 on the air inlet pipe 9 is opened, and the power of the Roots blower 2 is turned on. The Roots blower 2 transports the air into the preheating pipe 4, the smoke exhaust pipe 71 and the smoke exhaust branch pipe 73 through the air inlet pipe 9 and air-dries the air, and then discharges it through the outlet pipe 83.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An air supply device for use in a high-calcium ash calcining process, comprising a kiln body (1) and a Roots blower (2), characterized in that: The Roots blower (2) is located on one side of the kiln body (1); an output end of the Roots blower (2) is fixedly connected to an air supply pipe (3); one end of the air supply pipe (3) passes through the preheating pipe (4) and the kiln body (1) and is fixedly connected to a hood (5); an anti-blocking mechanism (6) is provided inside the hood (5); and a discharge mechanism (7) and a cleaning mechanism (8) are provided on the kiln body (1); The anti-blocking mechanism (6) comprises a fixing plate (61) and a first connecting rod (62), wherein the fixing plate (61) is fixedly connected to the inside of the hood (5), a motor (63) is fixedly installed on one side of the fixing plate (61), an output end of the motor (63) passes through the fixing plate (61) and is fixedly connected to a second connecting rod (64), one side of the second connecting rod (64) is fixedly connected to a first rotating shaft (65), one end of the first rotating shaft (65) is rotatably connected to a sliding sleeve (66), the sliding sleeve (66) is sleeved on the surface of the first connecting rod (62), one side of the first connecting rod (62) is fixedly connected to a second rotating shaft (67), one end of the second rotating shaft (67) is rotatably connected to the fixing plate (61), and one end of the first connecting rod (62) is fixedly connected to a collision rod (68).

2. The air supply device for high-calcium ash calcining process according to claim 1, characterized in that: The sliding sleeve (66) is slidably connected to the first connecting rod (62).

3. The air supply device for high-calcium ash calcining process according to claim 1, characterized in that: The discharge mechanism (7) comprises a smoke exhaust pipe (71) and a bag dust collector (72), one end of the smoke exhaust pipe (71) is fixedly connected to the kiln body (1), the other end of the smoke exhaust pipe (71) is fixedly connected to the top of the preheating pipe (4), the bag dust collector (72) is fixedly connected to a smoke exhaust branch pipe (73), one end of the smoke exhaust branch pipe (73) is fixedly connected to the preheating pipe (4), and the top of the bag dust collector (72) is fixedly connected to an exhaust pipe (74).

4. The air supply device for high-calcium ash calcining process according to claim 3, characterized in that: The smoke exhaust pipe (71) and the smoke exhaust branch pipe (73) are both fixedly connected with a first solenoid valve (75).

5. The air supply device for high-calcium ash calcining process according to claim 1, characterized in that: The cleaning mechanism (8) comprises a water tank (81), a water pump (82) and a drain pipe (83); the water tank (81) is fixedly connected to the kiln body (1); the bottom of the water tank (81) is fixedly connected to a water inlet pipe (84); the water pump (82) is fixedly installed on the top of the kiln body (1); the input end of the water pump (82) is fixedly connected to a water pumping pipe (85); the output end of the water pump (82) is fixedly connected to a water outlet pipe (86); one end of the water outlet pipe (86) is fixedly connected to the smoke exhaust pipe (71); the drain pipe (83) is fixedly connected to the preheating pipe (4); and the water outlet pipe (86) is fixedly connected to a second solenoid valve (87).

6. The air supply device for high-calcium ash calcining process according to claim 1, characterized in that: The preheating tube (4) is fixedly connected to an air inlet tube (9), one end of the air inlet tube (9) is fixedly connected to an air supply tube (3), and both the air inlet tube (9) and the air supply tube (3) are fixedly connected to a third solenoid valve (10).

Citation Information

Patent Citations

  • Lime kiln air inlet system

    CN213578773U