Steam condensate recycling device
By designing a steam condensate recycling device with a sprocket and a rotating rod, the filter screen is easily disassembled and replaced, solving the problem of inconvenient operation of the existing device and improving the recycling rate of the steam condensate.
Patent Information
- Application Number
- CN202420285364.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-06
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-02-06
AI Technical Summary
When replacing the filter screen, the existing steam condensate recovery device needs to disassemble the filter box, which is inconvenient to operate and increases labor intensity.
A steam condensate recycling device is designed. By manually rotating the handle, the sprocket and the rotating rod are driven to rotate, and the protective plate and the filter plate are moved forward, achieving convenient disassembly and replacement of the filter net.
The maintenance and replacement process of the filter is simplified, the labor intensity of staff is reduced, and the recycling rate of steam condensate is improved through the design of spiral support plates and heat exchange tubes.
Smart Images

Figure CN222438572U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of condensate recovery, in particular to a steam condensate recovery and utilization device. Background Art
[0002] Matter has three states: gas, liquid and solid. Steam is the gaseous state of water. It exists at high temperatures. When the temperature drops, the gas turns into liquid. This process is called "condensation". The liquid water transformed from gaseous steam is called "steam condensate". In the synthetic ammonia industry, a large amount of high-temperature steam is produced, and the heat demand at the production site is limited, so it is necessary to recycle this part of the high-temperature steam and recycle the steam condensate produced during the period.
[0003] At present, in industrial production, the high-temperature steam is usually used for heat exchange with production raw water to achieve heating of the production raw water and cooling of the steam, so that the high-temperature steam is converted into steam condensate, and the steam condensate is filtered and recycled for reuse. However, after the existing filter box has been used for a period of time, the filter screen needs to be inspected and replaced, and the filter screen is usually fixed in the filter box with multiple sets of bolts. The filter box needs to be disassembled first, and then the filter screen is disassembled by bolts, which is not convenient for the inspection and replacement of the filter screen and increases the labor intensity of the staff. For this reason, we propose a steam condensate recycling device. Utility Model Content
[0004] The purpose of the utility model is to provide a steam condensate recovery and utilization device to solve the problems raised in the above background technology.
[0005] In order to achieve the above-mentioned invention object, the utility model provides the following technical solutions:
[0006] The present application is specifically as follows: a steam condensate recovery and utilization device comprises a working box, a guide bucket is inserted in the middle of the bottom of the working box, a filter box is inserted in the bottom of the guide bucket, a slide groove is opened in the middle of the left and right side walls of the inner cavity of the filter box, a slider is slidably connected to the inner cavity of the slide groove, a filter plate is fixedly connected between the inner side walls of the slider, a connecting block is fixedly connected to the front side wall of the filter plate, a threaded groove is opened on the lower sides of the left and right sides of the front side wall of the filter box, a protective plate is fixedly connected to the front side wall of the connecting block, a connecting groove is opened on the lower sides of the left and right sides of the rear side wall of the protective plate, a rotating rod is rotatably connected between the inner side walls of the connecting groove, a screw is fixedly connected to the rear end of the rotating rod, a first sprocket is fixedly connected to the front side of the outer side wall of the rotating rod, a rotating shaft is rotatably connected to the middle of the lower side of the front side wall of the protective plate, a second sprocket is fixedly connected to the front and rear sides of the outer side wall of the rotating shaft, a chain is arranged between the outer side wall of the second sprocket and the outer side wall of the first sprocket, and a handle is fixedly connected to the front end of the rotating shaft.
[0007] As the preferred technical solution of this application,
[0008] An air intake pipe is inserted into the lower right side of the outer wall of the working box, a transport pipe is inserted into the output end of the air intake pipe, and jet pipes are inserted into the left side of the outer wall of the transport pipe in sequence from front to back, and the jet pipes are fixedly connected to the lower left side of the inner wall of the working box.
[0009] As the preferred technical solution of this application,
[0010] The upper side of the inner wall of the working box is spirally fixedly connected to a support plate, a through hole is opened on the top of the support plate, a water inlet pipe is inserted into the front lower side of the outer wall of the working box, and a heat exchange tube is inserted into the output end of the water inlet pipe. The heat exchange tube is spirally shaped and fixedly connected to the bottom of the support plate.
[0011] As the preferred technical solution of this application,
[0012] The output end of the heat exchange tube is plugged with a water outlet pipe, which passes through the left side of the top of the inner cavity of the working box and extends to the upper side thereof. An exhaust pipe is plugged in the middle of the top of the working box.
[0013] As the preferred technical solution of this application,
[0014] A filter screen is fixedly connected between the inner side walls of the filter plates, support grooves are provided at four corners of the front side wall of the filter box, and limiting blocks are fixedly connected to the front and rear sides of the outer side wall of the rotating rod.
[0015] As the preferred technical solution of this application,
[0016] The screw is threadedly connected to the inner cavity of the thread groove, the first sprocket is located on the front side of the limit block, the rear side wall of the protective plate is fixedly connected with a sealing strip, the four corners of the rear side wall of the protective plate are fixedly connected with sliding rods, and the sliding rods are slidably connected to the inner cavity of the support groove.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] In the scheme of this application:
[0019] By manually turning the handle, the rotating shaft and the second sprocket are driven to rotate through the handle, the second sprocket drives the first sprocket to rotate through the chain, the rotating rod is driven to rotate through the first sprocket, the rotating rod rotates in the connecting groove through the limit block, and drives the screw to rotate; since the screw is threadedly connected in the thread groove, the screw can drive the limit block and the rotating rod to move forward when rotating, and the protective plate is driven to move through the limit block, the protective plate slides in the supporting groove through the sliding rod, and the connecting block and the filter plate are driven forward through the protective plate, the filter plate slides in the sliding groove through the sliding block, and drives the filter screen out of the filter box, thereby realizing the disassembly of the filter screen, facilitating the inspection and replacement of the filter screen, and reducing the labor intensity of the staff.
[0020] By providing a support plate and installing the support plate in a spiral structure in the working box, by spirally installing the heat exchange tube on the bottom of the support plate and opening holes on the support plate, the contact time between the high-temperature steam and the heat exchange tube is increased, the heat exchange efficiency of the heat exchange tube is improved, the output of steam condensate is increased, and the recovery rate of the steam condensate is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0022] In the attached picture:
[0023] Figure 1 A three-dimensional diagram of a steam condensate recovery and utilization device provided in the present application;
[0024] Figure 2 A three-dimensional diagram of the interior of a working box of a steam condensate recovery and utilization device provided in this application
[0025] Figure 3 A steam condensate recovery and utilization device provided in this application Figure 1 Enlarged view of point A in the middle;
[0026] Figure 4 A three-dimensional exploded and enlarged view of a filter box of a steam condensate recovery and utilization device provided in the present application;
[0027] Figure 5 A three-dimensional exploded and enlarged view of the protective plate of a steam condensate recovery and utilization device provided in this application.
[0028] In the figure: 100, working box; 110, guide bucket; 111, air inlet pipe; 120, transport pipe; 121, jet pipe; 130, support plate; 131, through hole; 140, water inlet pipe; 150, heat exchange pipe; 151, water outlet pipe; 160, exhaust pipe; 200, filter box; 210, slide groove; 211, slider; 220, filter plate; 221, filter net; 222, connecting block; 231, supporting groove; 230, threaded groove; 240, protective plate; 241, sealing strip; 242, slide rod; 243, connecting groove; 250, rotating rod; 251, limit block; 252, screw; 253, first sprocket; 260, rotating shaft; 261, second sprocket; 262, chain; 263, turning handle. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0030] See also Figure 1-5A steam condensate recycling device includes a working box 100, a guide bucket 110 is inserted in the middle of the bottom of the working box 100, the guide bucket 110 is used to guide the steam condensate, a filter box 200 is inserted in the bottom of the guide bucket 110, the filter box 200 is used to filter the steam condensate, and a slide groove 210 is opened in the middle of the left and right side walls of the inner cavity of the filter box 200, the slide groove 210 is used to support a slider 211, and the inner cavity of the slide groove 210 is slidably connected to the slider 211, and the slider 211 is used to support the The filter plate 220 and the inner wall of the slider 211 are fixedly connected with the filter plate 220, and the filter plate 220 is used to support the filter screen 221. The front side wall of the filter plate 220 is fixedly connected with a connecting block 222, and the connecting block 222 is used to connect the protective plate 240. The lower sides of the left and right sides of the front side wall of the filter box 200 are both provided with thread grooves 230, and the thread grooves 230 are used to connect the screw 252. The front side wall of the connecting block 222 is fixedly connected with the protective plate 240, and the protective plate 240 is used to drive the connecting block 222 and the filter plate 221. 0 movement, the lower sides of the left and right sides of the rear side wall of the protective plate 240 are both provided with connecting grooves 243, the connecting grooves 243 are used to support the rotating rod 250, the inner side walls of the connecting grooves 243 are rotatably connected with the rotating rod 250, the rotating rod 250 is used to drive the screw 252 to rotate, the rear end of the rotating rod 250 is fixedly connected with the screw 252, the screw 252 is used to connect the thread groove 230, the front side of the outer side wall of the rotating rod 250 is fixedly connected with the first sprocket 253, the first sprocket 253 is used to drive the rotating rod 250 to rotate, the protective plate 240 is provided with a connecting groove 243, and the connecting groove 243 is used to support the rotating rod 250, and the connecting groove 243 is used to support the rotating rod 250. A rotating shaft 260 is rotatably connected to the middle of the lower side of the front side wall of the guard plate 240, and the rotating shaft 260 is used to support the second sprocket 261. The second sprocket 261 is fixedly connected to the front and rear sides of the outer side wall of the rotating shaft 260. The second sprocket 261 is used to drive the first sprocket 253 to rotate through the chain 262. A chain 262 is arranged between the outer side wall of the second sprocket 261 and the outer side wall of the first sprocket 253. The front end of the rotating shaft 260 is fixedly connected to a turning handle 263, and the rotating shaft 260 is driven to rotate through the turning handle 263.
[0031] See also Figure 1 and Figure 2 An air intake pipe 111 is connected to the lower right side of the outer wall of the working box 100, and a transport pipe 120 is connected to the output end of the air intake pipe 111. The left side of the outer wall of the transport pipe 120 is sequentially connected with injection pipes 121 from front to back. The injection pipe 121 is fixedly connected to the lower left side of the inner wall of the working box 100. High-temperature steam is introduced through the air intake pipe 111, and the steam is transported through the transport pipe 120. The steam is sprayed toward the heat exchange tube 150 through the injection pipe 121.
[0032] See also Figure 1 and Figure 2The upper side of the inner wall of the working box 100 is spirally fixedly connected to a support plate 130, and a through hole 131 is opened on the top of the support plate 130. A water inlet pipe 140 is inserted into the front lower side of the outer wall of the working box 100, and a heat exchange tube 150 is inserted into the output end of the water inlet pipe 140. The heat exchange tube 150 is spirally shaped and fixedly connected to the bottom of the support plate 130. The heat exchange tube 150 is supported by the support plate 130, and native water is introduced through the water inlet pipe 140. The native water and high-temperature steam are heat exchanged through the heat exchange tube 150.
[0033] See also Figure 1 and Figure 2 The output end of the heat exchange tube 150 is connected with a water outlet pipe 151, which passes through the left side of the top of the inner cavity of the working box 100 and extends to its upper side. An exhaust pipe 160 is connected in the middle of the top of the working box 100. The heated water is discharged through the water outlet pipe 151, and the excess steam is discharged through the exhaust pipe 160.
[0034] See also Figure 4 A filter screen 221 is fixedly connected between the inner walls of the filter plate 220, support grooves 231 are opened at the four corners of the front wall of the filter box 200, and limiting blocks 251 are fixedly connected to the front and rear sides of the outer wall of the rotating rod 250. The steam condensate is filtered through the filter screen 221, and the sliding rod 242 is connected through the support groove 231.
[0035] See also Figure 4 and Figure 5 The screw rod 252 is threadedly connected to the inner cavity of the thread groove 230, the first sprocket wheel 253 is located on the front side of the limit block 251, the rear side wall of the protective plate 240 is fixedly connected with a sealing strip 241, and the four corners of the rear side wall of the protective plate 240 are fixedly connected with sliding rods 242, and the sliding rods 242 are slidably connected to the inner cavity of the support groove 231. The sealing strip 241 is used to improve the sealing of the protective plate 240, and the protective plate 240 is supported by the sliding rods 242.
[0036] Specifically, when the device is in use, high-temperature steam is passed through the air inlet pipe 111, and the steam is sprayed from the jet pipe 121 to the heat exchange tube 150 through the transport pipe 120 through the air inlet pipe 111. At this time, the native water is transported to the heat exchange tube 150 through the water inlet pipe 140, and the native water and the high-temperature steam are heat exchanged through the heat exchange tube 150. The heat exchange efficiency is increased through the support plate 130 and the through hole 131, and then the native water is discharged through the water outlet pipe 151. The high-temperature steam forms a large amount of steam condensate due to the cooling, and falls into the filter box 200 through the guide bucket 110, and is filtered through the filter screen 221 on the filter plate 220 for recycling. When the filter screen 221 needs to be inspected and repaired, it is manually The handle 263 is turned to drive the rotating shaft 260 and the second sprocket 261 to rotate through the handle 263, and the second sprocket 261 drives the first sprocket 253 to rotate through the chain 262, and the rotating rod 250 and the screw 252 are driven to rotate through the first sprocket 253, and the screw 252 rotates in the thread groove 230, thereby driving the protective plate 240 to move forward through the limit block 251. At this time, the protective plate 240 slides in the supporting groove 231 through the sliding rod 242, and drives the connecting block 222 and the filter plate 220 to move forward through the protective plate 240, and the filter plate 220 slides in the sliding groove 210 through the slider 211, and drives the filter net 221 to move out of the filter box 200, and the use of the device is completed.
Claims
1. A steam condensate recovery and utilization device, comprising a working box (100), characterized in that: A flow guide bucket (110) is inserted in the middle of the bottom of the working box (100), a filter box (200) is inserted in the bottom of the flow guide bucket (110), a slide groove (210) is provided in the middle of the left and right side walls of the inner cavity of the filter box (200), a slider (211) is slidably connected to the inner cavity of the slide groove (210), a filter plate (220) is fixedly connected between the inner side walls of the slider (211), a connection block (222) is fixedly connected to the front side wall of the filter plate (220), a threaded groove (230) is provided on the lower sides of the left and right sides of the front side wall of the filter box (200), a protective plate (240) is fixedly connected to the front side wall of the connection block (222), and the left and right rear side walls of the protective plate (240) are fixedly connected to the front side wall of the connection block (222). A connecting groove (243) is provided on the lower sides of both right sides, a rotating rod (250) is rotatably connected between the inner side walls of the connecting groove (243), a screw rod (252) is fixedly connected to the rear end of the rotating rod (250), a first sprocket (253) is fixedly connected to the front side of the outer side wall of the rotating rod (250), a rotating shaft (260) is rotatably connected to the middle of the lower side of the front side wall of the protective plate (240), the outer side wall of the rotating shaft (260) is fixedly connected to the second sprocket (261) on both the front and rear sides, a chain (262) is provided between the outer side wall of the second sprocket (261) and the outer side wall of the first sprocket (253), and the front end of the rotating shaft (260) is fixedly connected to the turning handle (263).
2. A steam condensate recovery and utilization device according to claim 1, characterized in that: An air intake pipe (111) is plugged into the lower right side of the outer wall of the working box (100); a transport pipe (120) is plugged into the output end of the air intake pipe (111); and jet pipes (121) are plugged into the left side of the outer wall of the transport pipe (120) in sequence from front to back; the jet pipes (121) are fixedly connected to the lower left side of the inner wall of the working box (100).
3. A steam condensate recovery and utilization device according to claim 2, characterized in that: A support plate (130) is fixedly connected to the upper side of the inner wall of the working box (100) in a spiral shape, and a through hole (131) is formed on the top of the support plate (130). A water inlet pipe (140) is plugged into the front lower side of the outer wall of the working box (100), and a heat exchange pipe (150) is plugged into the output end of the water inlet pipe (140). The heat exchange pipe (150) is spirally shaped and fixedly connected to the bottom of the support plate (130).
4. A steam condensate recovery and utilization device according to claim 3, characterized in that: The output end of the heat exchange tube (150) is plugged with a water outlet pipe (151), the water outlet pipe (151) passes through the left side of the top of the inner cavity of the working box (100) and extends to the upper side thereof, and an exhaust pipe (160) is plugged in the middle of the top of the working box (100).
5. The steam condensate recovery and utilization device according to claim 1, characterized in that: A filter screen (221) is fixedly connected between the inner side walls of the filter plate (220), support grooves (231) are provided at four corners of the front side wall of the filter box (200), and limiting blocks (251) are fixedly connected to the front and rear sides of the outer side wall of the rotating rod (250).
6. A steam condensate recovery and utilization device according to claim 5, characterized in that: The screw rod (252) is threadedly connected to the inner cavity of the thread groove (230), the first sprocket (253) is located on the front side of the limit block (251), the rear side wall of the protective plate (240) is fixedly connected to a sealing strip (241), and the four corners of the rear side wall of the protective plate (240) are fixedly connected to sliding rods (242), and the sliding rods (242) are slidably connected to the inner cavity of the support groove (231).