Hardness detector for wheel production

By setting up a limiting mechanism and a protective mechanism in the hardness detection machine for wheel production, the problem of wheel hub position offset and safety hazards during detection is solved, and higher detection accuracy and safety are achieved.

CN222439252UActive Publication Date: 2025-02-07MAANSHAN RUIKA METAL PROD TECH CO LTD
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Patent Information

Application Number
CN202420580161.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-02-07
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

During the wheel production process, during hardness detection, due to the absence of a limit fixed structure on the detection table, the hub position is offset and shaken, which affects the detection accuracy, and there are safety hazards such as local fragmentation and splashing of fragments.

Method used

A hardness detection machine for wheel production was designed, and a limiting mechanism and a protective mechanism were provided. The limiting mechanism includes a vertical rod, a boss, a oblique rod, a positioning rod and an arc-shaped limiting plate. Through the cooperation of these components, the hub can be limited to fix and prevent shaking and offset. The protective mechanism includes a collection plate, a folding cover and a magnetic ring. Through the cooperation of these components, it can act as a protective effect during detection to prevent fragments from splashing.

Benefits of technology

By setting the limiting mechanism, detection accuracy can be improved and the wheel hub can be prevented from shaking and offset during detection. The protection mechanism can reduce safety hazards and avoid splashing of fragments.

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Abstract

The utility model discloses a hardness detector for wheel production, which comprises a base, a detector and a pressure head arranged on the detector, a detection table is movably arranged on the top surface of the base, and a limiting mechanism is arranged on the surface of the detection table; the limiting mechanism comprises a vertical rod fixedly arranged at the bottom of the detection table, a boss is arranged on the surface of the vertical rod in an up-down sliding mode, an inclined rod is rotationally connected to the surface of the boss through a U-shaped shaft, a sliding groove is formed in the bottom of the detection table, a positioning rod is arranged in the sliding groove in a sliding mode, and one end of the positioning rod is fixedly connected with an arc-shaped limiting plate. The utility model relates to the technical field of wheel production. According to the hardness detection machine for wheel production, through the arrangement of the limiting mechanism, a hub can be limited and fixed when the hardness of the hub is detected, the problem that the detection result is affected due to the fact that the hub shakes and deviates during detection can be prevented, multi-point hardness detection can be conducted on the hub along with rotation of the detection table, and the detection precision is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wheel production, in particular to a hardness testing machine for wheel production. Background Art

[0002] A hardness tester is a device for measuring the hardness of metal materials. It can measure the surface Rockwell hardness value of steel, alloy steel, cemented carbide, electroplating layer, carburizing, nitriding and cyaniding layer. The measured hardness value can be read directly from the display window.

[0003] During the production process of wheels, it is usually necessary to perform hardness testing on the wheel hub to determine whether it meets the factory requirements. However, in the current testing process, since there is no limit fixing structure on the testing table, the wheel hub position is easily offset and shaken during the downward pressure testing of the pressure head, thereby affecting the accuracy of the test. In addition, there is no protective structure on the periphery. When the hardness does not meet the qualified requirements, local fragmentation is easy to cause fragments to splash, posing a major safety hazard. Therefore, in view of the above-mentioned deficiencies, the utility model makes the following improvements. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a hardness testing machine for wheel production, which solves the problems mentioned in the background technology.

[0006] (II) Technical solution

[0007] To achieve the above purpose, the utility model is implemented through the following technical solutions: a hardness tester for wheel production, comprising a base, a tester and a pressure head arranged on the tester, a test table is movably arranged on the top surface of the base, and a limit mechanism is arranged on the surface of the test table;

[0008] The limiting mechanism includes a vertical rod fixedly arranged at the bottom of the detection platform, and a boss is slidably arranged on the surface of the vertical rod, and the surface of the boss is rotatably connected to an inclined rod via a U-shaped shaft, a slide groove is provided at the bottom of the detection platform, and a positioning rod is slidably arranged inside the slide groove, one end of the positioning rod is fixedly connected to an arc-shaped limiting plate, and the top end of the inclined rod is rotatably connected to the other end of the positioning rod.

[0009] Preferably, a motor is fixedly provided at the bottom end of the vertical rod via a coupling, and a first electric push rod is fixedly connected to one side of the motor, and a U-shaped limit plate is fixedly connected to the protruding end of the first electric push rod, and the protrusion on the surface of the boss is located inside the U-shaped limit plate.

[0010] Preferably, a hydraulic cylinder is fixedly connected to the top surface of the base located on the front side of the detector, and the extended end of the hydraulic cylinder is fixedly connected to the bottom of the motor through a support plate.

[0011] Preferably, a protective mechanism is provided on the top surface of the support plate, and the protective mechanism includes a collecting plate movably provided on the top surface of the support plate, a folding cover is fixedly provided on the top surface of the collecting plate, and a first magnetic ring is fixedly connected to the top surface of the folding cover.

[0012] Preferably, a top plate is fixedly connected to the surface of the detector, and a second magnetic ring is fixedly connected to the bottom of the top plate.

[0013] Preferably, second electric push rods are fixedly connected to both sides of the interior of the support plate, and the extended ends of the second electric push rods are fixedly connected to the bottom of the collecting plate.

[0014] (III) Beneficial effects

[0015] The utility model provides a hardness testing machine for wheel production, which has the following beneficial effects:

[0016] (1) The hardness testing machine for wheel production can limit and fix the wheel hub during hardness testing by setting a limit mechanism, thereby preventing the wheel hub from shaking and deviating during testing, thereby affecting the test results. In addition, as the test table rotates, it can perform hardness testing at multiple points, thereby improving the test accuracy.

[0017] (2) The wheel production hardness tester can play a protective role when performing hardness testing by setting a protective mechanism, avoiding the phenomenon of fragments splashing due to local fragmentation, thereby reducing safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional diagram of the structure of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the limiting mechanism of the utility model;

[0020] Figure 3 It is a bottom view of the detection platform structure of the utility model.

[0021] In the figure: 1. base; 2. detector; 3. pressure head; 4. testing table; 5. limit mechanism; 51. vertical rod; 52. boss; 53. oblique rod; 54. positioning rod; 55. arc limit plate; 56. U-shaped limit plate; 57. first electric push rod; 6. hydraulic cylinder; 7. support plate; 8. protection mechanism; 81. collecting plate; 82. first magnetic ring; 83. folding cover; 84. second magnetic ring; 85. top plate; 86. second electric push rod; 9. motor. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Embodiment 1

[0024] See also Figures 1 to 3 As shown, the utility model provides a technical solution, and the specific improvements are as follows:

[0025] A hardness tester for wheel production, comprising a base 1, a tester 2 and a pressure head 3 arranged on the tester 2, a test table 4 is movably arranged on the top surface of the base 1, and a limit mechanism 5 is arranged on the surface of the test table 4, the limit mechanism 5 comprises a vertical rod 51 fixedly arranged at the bottom of the test table 4, and a boss 52 is slidably arranged on the surface of the vertical rod 51, and an inclined rod 53 is rotatably connected to the surface of the boss 52 through a U-shaped shaft, a slide groove is provided at the bottom of the test table 4, and a positioning rod 54 is slidably arranged inside the slide groove, and one end of the positioning rod 54 is fixed An arc-shaped limit plate 55 is connected, the top end of the oblique rod 53 is rotatably connected to the other end of the positioning rod 54, the bottom end of the vertical rod 51 is fixedly provided with a motor 9 through a coupling, and a first electric push rod 57 is fixedly connected to one side of the motor 9, and the extended end of the first electric push rod 57 is fixedly connected to a U-shaped limit plate 56, and the bulge on the surface of the boss 52 is located inside the U-shaped limit plate 56, and the top surface of the base 1 and the front of the detector 2 are fixedly connected with a hydraulic cylinder 6, and the extended end of the hydraulic cylinder 6 is fixedly connected to the bottom of the motor 9 through a support plate 7;

[0026] The wheel hub to be tested for hardness is placed on the top surface of the testing platform 4, and the first electric push rod 57 is controlled to start. The extended end of the first electric push rod 57 drives the U-shaped limit plate 56 to move downward, and the boss 52 moves downward synchronously. Due to the rotation setting of the inclined rod 53, the boss 52 can drive the positioning rod 54 to slide into the inside of the slide groove when moving downward, and the arc limit plate 55 moves synchronously. At this time, the four arc limit plates 55 can move closer to each other along the center of the testing platform 4 until they contact the surface of the wheel hub to limit and fix the wheel hub. Similarly, the extended end of the first electric push rod 57 is controlled to drive the U-shaped limit plate 56 to move upward, so that the four arc limit plates 55 can be moved away from the wheel hub for taking it out.

[0027] Embodiment 2

[0028] Based on Example 1, please refer to Figure 1 The specific improvements are as follows:

[0029] The top surface of the support plate 7 is provided with a protection mechanism 8, and the protection mechanism 8 includes a collecting plate 81 movably arranged on the top surface of the support plate 7, and the two sides inside the support plate 7 are fixedly connected with second electric push rods 86, and the extended end of the second electric push rod 86 is fixedly connected to the bottom of the collecting plate 81, and the top surface of the collecting plate 81 is fixedly provided with a folding cover 83, and the top surface of the folding cover 83 is fixedly connected with a first magnetic ring 82, and the two sides of the surface of the first magnetic ring 82 are provided with toggle plates, which are convenient for personnel to extend and retract the folding cover 83 up and down, and the surface of the detector 2 is fixedly connected with a top plate 85, and the bottom of the top plate 85 is fixedly connected with a second magnetic ring 84, the magnetic poles of the first magnetic ring 82 and the second magnetic ring 84 are opposite, and they can be adsorbed and fixed when they are close to each other;

[0030] After the wheel hub is fixed, the extended end of the second electric push rod 86 is controlled to drive the collecting plate 81 to move upward along the surface of the motor 9 to a certain height, and then the personnel drives the first magnetic ring 82 to move upward through the toggle plate. At this time, the folding cover 83 is stretched upward until the first magnetic ring 82 is adsorbed on the surface of the second magnetic ring 84. The setting of the folding cover 83 can play a protective role during wheel hub detection.

[0031] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wheel production hardness testing machine, comprising a base (1), a testing instrument (2) and a pressing head (3) arranged on the testing instrument (2), characterized in that: A detection platform (4) is movably provided on the top surface of the base (1), and a limiting mechanism (5) is provided on the surface of the detection platform (4); The limiting mechanism (5) comprises a vertical rod (51) fixedly arranged at the bottom of the detection platform (4), and a boss (52) is slidably arranged on the surface of the vertical rod (51), and the surface of the boss (52) is rotatably connected to an inclined rod (53) via a U-shaped shaft, a sliding groove is provided at the bottom of the detection platform (4), and a positioning rod (54) is slidably arranged inside the sliding groove, one end of the positioning rod (54) is fixedly connected to an arc-shaped limiting plate (55), and the top end of the inclined rod (53) is rotatably connected to the other end of the positioning rod (54).

2. A wheel production hardness testing machine according to claim 1, characterized in that: A motor (9) is fixedly arranged at the bottom end of the vertical rod (51) via a coupling, and a first electric push rod (57) is fixedly connected to one side of the motor (9), and a U-shaped limit plate (56) is fixedly connected to the protruding end of the first electric push rod (57), and the protrusion on the surface of the boss (52) is located inside the U-shaped limit plate (56).

3. A wheel production hardness testing machine according to claim 1, characterized in that: A hydraulic cylinder (6) is fixedly connected to the top surface of the base (1) and located on the front side of the detector (2), and the extended end of the hydraulic cylinder (6) is fixedly connected to the bottom of the motor (9) via a support plate (7).

4. A wheel production hardness testing machine according to claim 3, characterized in that: The top surface of the support plate (7) is provided with a protection mechanism (8), and the protection mechanism (8) comprises a collecting plate (81) movably arranged on the top surface of the support plate (7), a folding cover (83) is fixedly arranged on the top surface of the collecting plate (81), and the top surface of the folding cover (83) is fixedly connected to a first magnetic ring (82).

5. A wheel production hardness testing machine according to claim 4, characterized in that: A top plate (85) is fixedly connected to the surface of the detector (2), and a second magnetic ring (84) is fixedly connected to the bottom of the top plate (85).

6. A wheel production hardness testing machine according to claim 4, characterized in that: Second electric push rods (86) are fixedly connected to both sides of the interior of the support plate (7), and the extended ends of the second electric push rods (86) are fixedly connected to the bottom of the collecting plate (81).