Box body assembly

By forming an integrated fixing seat and fixing hole on the outer side of the battery box frame, the problem of poor space utilization in the existing technology is solved, the installation of a larger capacity battery pack is realized, and the vehicle's endurance is improved and the vehicle's endurance is improved. Reduced production costs.

CN222440769UActive Publication Date: 2025-02-07ZHONGCHUANGXIN AVIATION TECH (SICHUAN) CO LTD +1
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Patent Information

Application Number
CN202421056794.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-02-07
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The existing battery box installation method leads to poor lateral space utilization of the box, limiting the volume and capacity of the battery pack, thereby reducing the vehicle's endurance and increasing manufacturing costs.

Method used

An integrated fixing seat is formed on the outer side of the box frame, and fixing holes are provided on the end surface of the fixing seat to plug in the fixing parts, avoiding the step of welding cast aluminum blocks and improving space utilization.

Benefits of technology

By increasing the lateral space utilization of the battery box, the vehicle can load a larger volume and larger capacity battery pack, which improves battery life while reducing the weight and production costs of the battery pack.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of battery boxes, and particularly discloses a box body assembly, which comprises at least two groups of frames, each frame is encircled to form an accommodating space for accommodating a battery, a fixed seat is formed on the outer side surface of each frame, and the fixed seat and the outer side surface of each frame are encircled to form a first cavity; the end face of the fixing base is provided with a fixing hole facing the outer side face and communicating with the first cavity, and the fixing hole is used for inserting a fixing piece. By means of the arrangement, the problem that the transverse space utilization rate is affected due to the fact that cast aluminum blocks are welded to the frame is solved, then the vehicle can load a battery pack with the larger size and the larger capacity, and the effect of improving the cruising ability of the vehicle is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery boxes, in particular to a box assembly. Background Art

[0002] In the current field of commercial vehicle power systems, the same battery pack will be used in a variety of vehicle models. For the sake of convenience and adaptability, the industry mostly adopts the installation method of first connecting the side of the battery pack to the bracket, and then connecting the bracket to the vehicle frame. When the box is an aluminum alloy box, it is necessary to first weld a cast aluminum block with fixing holes on the side frame of the battery pack, and then connect the aluminum alloy block to the bracket by inserting fixings through the fixing holes. Finally, the battery pack can be installed by connecting the bracket to the vehicle frame.

[0003] On the one hand, the current installation method has the problem of poor lateral space utilization of the box, which means that only smaller battery packs can be used to complete the installation, which reduces the battery capacity that can be loaded on the vehicle and greatly reduces the vehicle's endurance; on the other hand, it makes the battery pack heavier, increasing the manufacturing cost. Utility Model Content

[0004] In order to solve at least one technical problem existing in the above-mentioned prior art, the utility model provides a box assembly, which improves the lateral space utilization of the battery box by arranging an integrated fixing seat on the frame, so that the vehicle can carry a battery pack with a larger volume and larger capacity, thereby achieving the effect of improving the vehicle's endurance.

[0005] The technical solution adopted by the utility model to solve the problem is:

[0006] The box assembly includes: at least two sets of frames, each frame is arranged to form a storage space for accommodating batteries, the outer side of the frame is formed with a fixing seat, the fixing seat and the outer side of the frame are surrounded to form a first cavity; the end face of the fixing seat is provided with a fixing hole facing the outer side and connected to the first cavity, and the fixing hole is used to plug in the fixing piece.

[0007] In some embodiments of the present invention, a plurality of reinforcing ribs located in the first cavity are further provided in the fixing seat.

[0008] In some specific embodiments, the reinforcing rib includes a first reinforcing rib arranged perpendicular to the outer side surface, and at least one first reinforcing rib is formed with an avoidance opening toward the fixing hole and matched with the fixing piece. When the fixing piece is inserted into the fixing hole and extends into the first cavity, the first reinforcing rib and the fixing piece at least partially overlap in the y direction; wherein the y direction is a horizontal direction perpendicular to the insertion direction of the fixing piece.

[0009] In some specific embodiments, the reinforcing rib includes a second reinforcing rib arranged parallel to the outer side surface, and the second reinforcing rib corresponds to the fixing hole and forms a receiving hole that cooperates with the fixing piece. When the fixing piece is inserted into the fixing hole and extends into the first cavity, the receiving hole cooperates with the outer periphery of the fixing piece.

[0010] In some embodiments of the present invention, a second cavity is further provided between the outer side surface and the inner side surface of the frame, and the first cavity and the second cavity are isolated from each other by the outer side surface.

[0011] In some embodiments of the present invention, at least two fixing seats are provided, and connecting ribs extending along the arrangement direction of each fixing seat are formed between the outer surfaces corresponding to adjacent fixing seats, and the adjacent fixing seats are connected by the connecting ribs.

[0012] In some embodiments of the utility model, a sealing platform and a boss are provided on the top surface of the frame. The sealing platform is provided close to the outer side surface of the frame, and the boss is provided close to the inner side surface of the frame. A harness position is formed between the sealing platform and the boss, and the harness position is used to accommodate cables.

[0013] In some specific embodiments, the level of the harness position is lower than the level of the top surface of the sealing platform and / or the level of the top surface of the boss.

[0014] In some embodiments of the utility model, it also includes: a bottom plate; two frames are provided, respectively located on both sides of the bottom plate, the inner side of the frame is arranged toward the bottom plate, and the outer side is arranged away from the bottom plate.

[0015] In some embodiments of the present invention, the fixing seat and the frame are integrated.

[0016] In summary, the box assembly provided by the utility model has the following technical effects:

[0017] In an embodiment of the utility model, a fixing seat is formed on the outer side surface of the frame, and the fixing seat and the outer side surface of the frame are surrounded by a first cavity, and then a fixing hole facing the outer side surface and connected to the first cavity is set on the end face of the fixing seat, and finally the fixing hole is used to plug in the fixing part, thereby avoiding the problem of welding cast aluminum blocks on the frame to affect the utilization rate of the lateral space, so that the vehicle can carry a battery pack with a larger volume and larger capacity, thereby improving the vehicle's endurance, meeting the requirements of lightweight, reducing the weight of the battery pack, and reducing the cost of production. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a first stereoscopic view of a frame in an embodiment of a box assembly of the utility model;

[0019] Figure 2 A second stereoscopic view of a frame in an embodiment of a box assembly of the utility model;

[0020] Figure 3 for Figure 2 A magnified image of area A;

[0021] Figure 4 It is a three-dimensional diagram of an embodiment of a box assembly of the utility model;

[0022] Figure 5 It is a front view of a box assembly embodiment of the utility model.

[0023] The meanings of the reference numerals are as follows:

[0024] 1. Frame; 101. First cavity; 102. Second cavity; 1021. Rib plate; 11. Outer side surface; 12. Inner side surface; 13. Fixing seat; 130. Fixing hole; 131. First reinforcing rib; 1310. Avoidance; 132. Second reinforcing rib; 1320. Accommodating hole; 133. Connecting rib; 14. Sealing platform; 15. Boss; 16. Wiring harness position; 2. Fixing piece; 21. Plug-in part; 22. Flange part; 3. Bottom plate. DETAILED DESCRIPTION

[0025] For better understanding and implementation, the technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] It should be understood that the references to "one embodiment" or "an embodiment" throughout the specification mean that the specific features, structures, or characteristics associated with the embodiment are included in at least one embodiment of the present invention. Therefore, the references to "in one embodiment" or "in an embodiment" appearing throughout the specification do not necessarily refer to the same embodiment. In addition, these specific features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.

[0027] It should be noted that the directions or positional relationships indicated by terms such as “upper”, “lower”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside” and “outside” are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs. The terms used in the description of the present invention are only for describing specific embodiments and are not intended to limit the present invention.

[0029] Example 1

[0030] according to Figures 1 to 5 As shown, the utility model provides a box assembly, comprising: at least two groups of frames 1.

[0031] Among them, each frame 1 is surrounded to form a storage space for accommodating batteries, and a fixing seat 13 is formed on the outer side 11 of the frame 1. The fixing seat 13 and the outer side 11 surround a first cavity 101, and the fixing seat 13 and the frame 1 are integrated; the fixing seat 13 is provided with a fixing hole 130 facing the outer side 11 and connected to the first cavity 101, and the fixing hole 130 is used to plug the fixing member 2, and the fixing member 2 is plugged into the fixing hole 130 along the distribution direction of the fixing seat 13 and the outer side 11 and extends into the first cavity 101; specifically, as Figure 2 As shown, the x direction is defined as the plugging direction of the fixing member 2, the y direction is defined as the horizontal direction perpendicular to the plugging direction of the fixing member 2, and the z direction is defined as the gravity direction.

[0032] An integrated fixing seat 13 is formed on the outer side surface 11 of the frame 1, and the fixing seat 13 and the outer side surface 11 of the frame 1 are surrounded to form a first cavity 101, and then a fixing hole 130 is set on the fixing seat 13 facing the outer side surface 11 and connected to the first cavity 101, and finally the fixing hole 130 is used to plug the fixing part 2, thereby improving the space utilization rate of the battery box in the x direction, so that the vehicle can be loaded with a battery pack of larger volume and larger capacity, thereby achieving the effect of improving the vehicle's endurance, and also meeting the requirements of lightweight, reducing the weight of the battery pack and reducing the cost of production.

[0033] In a preferred embodiment, a plurality of reinforcing ribs are provided in the fixing seat 13 and are located in the first cavity 101. The reinforcing ribs divide the first cavity 101 into a plurality of parts so as to form a hollow setting in the fixing seat 13, which not only strengthens the overall strength of the frame 1, but also does not have much impact on the overall weight of the frame 1.

[0034] More specifically, the reinforcing ribs include first reinforcing ribs 131 arranged perpendicular to the outer side surface 11, that is, the first reinforcing ribs 131 are extended along the y direction, and at least one first reinforcing rib 131 is formed with an avoidance opening 1310 matching with the fixing member 2 toward the fixing hole 130, such as Figure 3As shown, when the fixing member 2 is inserted into the fixing hole 130 and extends into the first cavity 101, the first reinforcing rib 131 at least partially overlaps with the fixing member 2 in the y direction, thereby limiting the displacement of the fixing member 2 in the y direction, so that the fixing member 2 is more stably inserted into the first cavity 101; further, the two ends of the first reinforcing rib 131 are respectively connected to the fixing seat 13 and the outer side surface 11 of the frame 1, thereby supporting the fixing seat 13 to strengthen the strength of the fixing seat 13 in the x direction.

[0035] More specifically, the reinforcing ribs also include a second reinforcing rib 132 arranged parallel to the outer side surface 11, that is, the second reinforcing rib 132 extends along the z direction, and the second reinforcing rib 132 corresponds to the fixing hole 130 to form a receiving hole 1320 that matches the fixing member 2. When the fixing member 2 is inserted into the fixing hole 130 and extends into the first cavity 101, the receiving hole 1320 matches the outer periphery of the fixing member 2; further, the second reinforcing rib 132 and the first reinforcing rib 131 are staggered, thereby dividing the first cavity 101 into several parts, so that a hollow setting is formed in the fixing seat 13, which not only reduces the overall weight of the frame 1, but also greatly enhances the overall strength of the frame 1.

[0036] In an optional embodiment, a second cavity 102 is further provided between the outer side surface 11 of the frame 1 and the inner side surface 12 of the frame 1, and the first cavity 101 and the second cavity 102 are isolated from each other by the outer side surface 11, thereby ensuring the sealing inside the battery pack, preventing moisture from penetrating into the battery pack from the outside and affecting the normal operation of the battery pack, and preventing high-temperature liquid from leaking out of the battery pack when the battery pack has a thermal runaway, thereby preventing the spread of thermal runaway; further, a rib plate 1021 is also provided in the second cavity 102 between the outer side surface 11 and the inner side surface 12, and the rib plate 1021 divides the second cavity 102 into several parts, thereby contributing to the overall strength of the frame 1; further, the rib plate 1021 is also extended along the y direction, thereby supporting the outer and inner sides of the frame 1 in the x direction, thereby improving the compressive resistance.

[0037] In practical applications, at least two fixing seats 13 are provided, and connecting ribs 133 extending along the arrangement direction of each fixing seat 13 are formed between the outer side surfaces 11 corresponding to adjacent fixing seats 13. Adjacent fixing seats 13 are connected by the connecting ribs 133, thereby strengthening the strength of each fixing seat 13 in the y direction and reducing the probability that the deformation of one fixing seat 13 affects the deformation of adjacent fixing seats 13; preferably, the fixing seats 13 are arranged along the y direction, and similarly, the connecting ribs 133 can also be extended along the y direction to achieve the best stabilizing effect; at the same time, in some embodiments, the connecting ribs 133 can also be connected to the first reinforcing ribs 131 as a whole, thereby enhancing the reinforcing effect on the fixing seat 13.

[0038] In a further example, a sealing platform 14 is provided on the top surface of the frame 1, and the sealing platform 14 is provided with a sealing hole for plugging in a seal to connect the box cover and the frame 1 to achieve sealing; optionally, a boss 15 is also provided on the top surface of the frame 1, and the sealing platform 14 is provided close to the outer side surface 11 of the frame 1, and the boss 15 is provided close to the inner side surface 12 of the frame 1, and a wiring harness position 16 is formed between the sealing platform 14 and the boss 15, and the wiring harness position 16 is used to accommodate cables; wherein, the horizontal height of the wiring harness position 16 is lower than the horizontal height of the top surface of the sealing platform 14, and also lower than the horizontal height of the top surface of the boss 15, thereby limiting the cables in the x direction so as to better accommodate the cables.

[0039] In practice, the frame 1 is an integrally formed profile; and the fixing member 2 includes an inserting portion 21 and a flange portion 22 , the inserting portion 21 is used to be inserted into the first cavity 101 , and the flange portion 22 is used to abut against the fixing seat 13 .

[0040] Furthermore, the fixing hole 130 can be set as a threaded hole, and a thread is formed on the plug-in portion 21. The plug-in portion 21 is inserted into the fixing hole 130 by threaded cooperation with the fixing hole 130 and extends into the first cavity 101, thereby completing the fixation of the fixing member 2; or, after the plug-in portion 21 is inserted into the fixing hole 130 and extends into the first cavity 101, the flange portion 22 is welded to the fixing seat 13 to complete the fixation of the fixing member 2; of course, the above two fixing methods can be used either one or at the same time.

[0041] In actual application, it also includes a bottom plate 3; two frames 1 are provided, which are respectively located on both sides of the bottom plate 3, the inner side of the frame 1 is arranged toward the bottom plate 3, and the outer side of the frame 1 is arranged toward the outside of the bottom plate 3 to form a box body.

[0042] Example 2

[0043] Based on the same concept, the utility model also discloses a battery box, which is applied with the box assembly as described above.

[0044] It should be noted that each embodiment in this specification is described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same or similar parts between the various embodiments can be referred to each other. Although optional embodiments of the utility model embodiments have been described, once those skilled in the art know the basic creative concept, they can make additional changes and modifications to these embodiments. Therefore, the attached claims are intended to be interpreted as including optional embodiments and all changes and modifications that fall within the scope of the utility model embodiments.

[0045] Finally, it should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity from another entity, and do not necessarily require or imply any such actual relationship or order between these entities. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that an article or terminal device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such article or terminal device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the article or terminal device including the elements.

[0046] The technical solution provided by the present invention is introduced in detail above. Specific examples are used in this article to illustrate the principle and implementation method of the present invention. At the same time, for those skilled in the art, according to the principle and implementation method of the present invention, there will be changes in the specific implementation method and application scope. In summary, the content of this specification should not be understood as a limitation on the present invention.

Claims

1. A box assembly, characterized in that: include: At least two groups of frames (1), each of the frames (1) is arranged to form a storage space for accommodating a battery, a fixing seat (13) is formed on the outer side surface (11) of the frame (1), and the fixing seat (13) and the outer side surface (11) of the frame (1) surround to form a first cavity (101); an end surface of the fixing seat (13) is provided with a fixing hole (130) facing the outer side surface (11) and communicating with the first cavity (101), and the fixing hole (130) is used for plugging a fixing component (2).

2. The box assembly according to claim 1, characterized in that: The fixing seat (13) is also provided with a plurality of reinforcing ribs located in the first cavity (101).

3. The box assembly according to claim 2, characterized in that: The reinforcing ribs include first reinforcing ribs (131) arranged perpendicular to the outer side surface (11); at least one of the first reinforcing ribs (131) is formed with an avoidance opening (1310) matching with the fixing member (2) toward the fixing hole (130); when the fixing member (2) is plugged into the fixing hole (130) and extends into the first cavity (101), the first reinforcing ribs (131) at least partially overlap with the fixing member (2) in the y direction; wherein the y direction is a horizontal direction perpendicular to the plugging direction of the fixing member (2).

4. The box assembly according to claim 2, characterized in that: The reinforcing ribs include a second reinforcing rib (132) arranged parallel to the outer side surface (11); the second reinforcing rib (132) is formed with a receiving hole (1320) corresponding to the fixing hole (130) and matching with the fixing member (2); when the fixing member (2) is inserted into the fixing hole (130) and extends into the first cavity (101), the receiving hole (1320) matches with the outer periphery of the fixing member (2).

5. The box assembly according to any one of claims 1 to 4, characterized in that: A second cavity (102) is also provided between the outer side surface (11) and the inner side surface (12) of the frame (1); the first cavity (101) and the second cavity (102) are isolated from each other by the outer side surface (11).

6. The box assembly according to any one of claims 1 to 4, characterized in that: At least two fixing seats (13) are provided, and connecting ribs (133) extending along the arrangement direction of each fixing seat (13) are formed between the outer side surfaces (11) corresponding to adjacent fixing seats (13), and the adjacent fixing seats (13) are connected via the connecting ribs (133).

7. The box assembly according to any one of claims 1 to 4, characterized in that: The top end surface of the frame (1) is provided with a sealing platform (14) and a boss (15); the sealing platform (14) is provided close to the outer side surface (11); the boss (15) is provided close to the inner side surface (12) of the frame (1); a wiring harness position (16) is formed between the sealing platform (14) and the boss (15); the wiring harness position (16) is used to accommodate cables.

8. The box assembly according to claim 7, characterized in that: The level of the harness position (16) is lower than the level of the top surface of the sealing platform (14) and / or the level of the top surface of the boss (15).

9. The box assembly according to any one of claims 1 to 4, characterized in that: Also includes: Bottom plate (3); The frame (1) is provided with two groups, which are respectively located on both sides of the bottom plate (3) to enclose the accommodation space located on the upper side of the bottom plate (3), the inner side surface (12) of the frame (1) is arranged toward the bottom plate (3), and the outer side surface (11) is arranged away from the bottom plate (3).

10. The box assembly according to any one of claims 1 to 4, characterized in that: The fixing seat (13) and the frame (1) are integrally arranged.