Axial string quantity controllable motor

By setting a hull for positioning on the inner wall of the housing of the stepper motor and setting a cutout for limiting positioning on the ears of the gear plate, the problem of uncontrollable axial series of existing stepper motors is solved, and axial series is realized The controllability of quantity improves equipment stability and assembly efficiency.

CN222441438UActive Publication Date: 2025-02-07ZHONG QING SHI LING LONG DIAN ZI YOU XIAN GONG SI
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421040257.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-02-07
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The axial series of existing stepper motors is uncontrollable, resulting in poor operating stability of client load equipment, high labor intensity for assembly of production lines and low assembly efficiency.

Method used

By providing a positioning hull on the inner wall of the housing and a cutout for limiting positioning is provided on the ear of the gear plate, the gear plate is installed on the convex hull to ensure the controllability of the axial series.

Benefits of technology

Make the axial string quantity of the motor independent of the winding assembly thickness, realize the controllability of the axial string quantity, improve the operation stability of the client load equipment, reduce the labor intensity of the production line assembly at the production end, and improve the assembly efficiency .

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222441438U_ABST
    Figure CN222441438U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of stepping motors, and particularly relates to an axial string quantity controllable motor, which comprises a shell, a winding assembly and an output shaft assembly which are positioned in an inner cavity of the shell, and a cover plate positioned at the top end of the shell, an output shaft of the output shaft assembly extends out of the cover plate, and an upper claw pole positioned on the winding assembly is connected with a gear plate; wherein at least two convex hulls which protrude inwards and are used for positioning are arranged on the inner wall of the shell, notches used for limiting are formed in the lug portions of the gear plates, and the convex hulls are inserted into the notches, so that the gear plates are installed on the convex hulls in a limiting mode. Due to the structure, the operation stability of client load equipment is improved, the assembly labor intensity of a production line at a production end is reduced, and the assembly efficiency of the production line at the production end is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of stepper motors, and provides an axial series controllable motor which can improve the operating stability of client load equipment, reduce the labor intensity of production line assembly at the production end, and improve the production line assembly efficiency at the production end. Background Art

[0002] A stepper motor is a micro motor that converts electrical pulse signals into corresponding angular displacement or linear displacement. Its characteristic is that it rotates a fixed angle when each electrical pulse is input, thereby achieving precise position control. For example, it is used in technical fields such as security monitoring and air conditioning blade swing that require angle control.

[0003] See attached Figure 1 The existing stepper motor generally comprises a housing (1), a winding assembly (2) and an output shaft assembly (3) located in the inner cavity of the housing (1), a cover plate (5) located at the top end of the housing (1), an output shaft (4) of the output shaft assembly (3) extending out of the cover plate (5), wherein an upper claw pole (6) located on the winding assembly (2) is connected to a gear plate (7), and the winding assembly (2) is electrically connected to a drive controller fixed on the outer wall of the housing (1) through a wire. The axial string of a motor of this type of structure is composed of the thickness of the winding assembly, the thickness of the upper claw pole, the thickness of the cover plate, the height of the output shaft and the height of the sleeve. Since the tension of the enameled wire of the winding assembly during winding will affect the thickness of the skeleton, and excessive tension will cause serious deformation of the skeleton, thereby affecting the axial string. Since the thickness of the winding assembly has a great influence on the tension of the enameled wire during winding, and the tension of the enameled wire is uncontrollable, the axial string is uncontrollable. The uncontrollable axial string makes it difficult to assemble the production line at the production end, and the operation stability of the client load equipment is poor. Utility Model Content

[0004] In view of this, the purpose of the utility model is to provide an axial series controllable motor that improves the operating stability of client load equipment, reduces the labor intensity of production line assembly at the production end, and improves the assembly efficiency of the production line at the production end.

[0005] In order to achieve the above object, the utility model provides the following technical solutions:

[0006] The utility model provides an axial series controllable motor, comprising a shell, a winding assembly and an output shaft assembly located in the inner cavity of the shell, a cover plate located at the top end of the shell, the output shaft of the output shaft assembly protruding from the cover plate, wherein the upper claw pole located on the winding assembly is connected to a gear plate; wherein: at least two inwardly protruding convex humps for positioning are arranged on the inner wall of the shell, the ear portion of the gear plate is provided with a limiting cutout, the convex humps are inserted into the cutouts, so that the gear plate is limitedly mounted on the convex humps.

[0007] In order to improve the assembly and positioning properties, in the above solution, further, the shapes and sizes of the convex hull and the cutout match each other.

[0008] In order to improve the assembly performance and the rotation performance of the output shaft, in the above scheme, further, a shaft sleeve is provided between the output shaft of the output shaft assembly and the cover plate.

[0009] To facilitate installation of the winding assembly, in the above scheme, further, the bottom plate of the inner cavity of the shell is provided with a plurality of winding assembly support frames protruding upward, and the winding assembly is located on the winding assembly support frames.

[0010] In order to facilitate the control of the motor operation, in the above scheme, further, the winding assembly is electrically connected to a drive controller fixed at the notch of the outer wall of the shell through a wire.

[0011] To facilitate external power supply, in the above solution, further, the drive controller is electrically connected to the connector through a wire.

[0012] To facilitate external connection of a load, in the above solution, further, a load mounting ear is provided at the top of the shell, and a mounting hole is provided on the load mounting ear.

[0013] The beneficial effects of the utility model are as follows: the axial string quantity of the motor is independent of the thickness of the winding assembly, so that the axial string quantity of the motor becomes controllable, thereby improving the operating stability of the client load equipment, reducing the labor intensity of the production line assembly at the production end, and improving the production line assembly efficiency at the production end.

[0014] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and will be apparent to those skilled in the art based on the following examination and research, or can be taught from the practice of the present invention to some extent. The objectives and other advantages of the present invention can be achieved and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be described in detail below in conjunction with the accompanying drawings, in which:

[0016] Figure 1 It is a structural schematic diagram of a motor in the prior art;

[0017] Figure 2 It is a three-dimensional structural schematic diagram of the utility model;

[0018] Figure 3 It is a cross-sectional structural schematic diagram of the utility model;

[0019] Figure 4 It is a three-dimensional structural schematic diagram of the housing of the utility model;

[0020] Figure 5 It is a three-dimensional structural schematic diagram of the gear plate of the utility model;

[0021] Figure numerals: 1, housing; 2, winding assembly; 3, output shaft assembly; 4, output shaft; 5, cover plate; 6, upper claw pole; 7, gear plate; 8, bulge; 9, cutout; 10, bushing; 11, winding assembly support frame; 12, drive controller; 13, connector; 14, load mounting ear; 15, mounting hole. DETAILED DESCRIPTION

[0022] The following describes the implementation of the present invention through specific examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the illustrations provided in the following embodiments only illustrate the basic concept of the present invention in a schematic manner. The following embodiments and the features in the embodiments can be combined with each other without conflict.

[0023] The accompanying drawings are only used for illustrative purposes and are only schematic diagrams, not physical drawings, and cannot be understood as limitations on this patent; in order to better illustrate the embodiments of the utility model, some parts of the accompanying drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; it is understandable to those skilled in the art that some well-known structures and their descriptions in the accompanying drawings may be omitted. In addition, the utility model may repeat reference numbers and / or letters in different examples. This repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed.

[0024] like Figure 2-5As shown, the axial series controllable motor described in the utility model comprises a housing 1, a winding assembly 2 and an output shaft assembly 3 located in the inner cavity of the housing 1, a cover plate 5 located at the top end of the housing 1, and an output shaft 4 of the output shaft assembly 3 extends out of the cover plate 5, wherein the upper claw pole 6 located on the winding assembly 2 is connected to the gear plate 7; wherein: at least two inwardly protruding convex bumps 8 for positioning are provided on the inner wall of the housing 1, and the ear portion of the gear plate 7 is provided with a limited position cutout 9, and the convex bumps 8 are inserted into the cutout 9, so that the gear plate 7 is limitedly mounted on the convex bumps 8. In this embodiment, the number of the convex bumps 8 is the same as the number of the cutouts 9, both of which are 2 to 3, and the convex bumps 8 are evenly distributed on the inner wall of the housing 1. When assembling this embodiment, after the winding assembly 2 and the upper claw pole 6 are installed in the housing 1, the gear plate 7 is placed, and then the output shaft assembly 3 is placed, and finally the cover plate 5 is covered. The axial string quantity of the motor of this mechanism is composed of the height of the convex 8 on the housing 1, the height of the cutout 9 on the gear plate 7, the thickness of the cover plate 5, the height of the output shaft 4 and the height of the sleeve 10 described below. The string quantity is independent of the thickness of the winding assembly 2, making the string quantity controllable. This improves the operating stability of the client load equipment, reduces the labor intensity of the production line assembly at the production end, and improves the production line assembly efficiency at the production end.

[0025] In order to improve the assembly and positioning properties, in the above embodiment, preferably, the shapes and sizes of the convex bulge 8 and the cutout 9 match each other.

[0026] In order to improve the assembly performance and the rotatability of the output shaft 4 , in the above embodiment, preferably, a shaft sleeve 10 is provided between the output shaft 4 of the output shaft assembly 3 and the cover plate 5 .

[0027] To facilitate installation of the winding assembly 2 , in the above embodiment, preferably, the bottom plate of the inner cavity of the housing 1 is provided with a plurality of winding assembly support frames 11 protruding upward, and the winding assembly 2 is located on the winding assembly support frames 11 .

[0028] In order to facilitate the control of the motor operation, in the above embodiment, preferably, the winding assembly 2 is electrically connected to the drive controller 12 fixed at the notch of the outer wall of the housing 1 through a wire.

[0029] To facilitate external power supply, in the above embodiment, preferably, the drive controller 12 is electrically connected to the connector 13 via a wire.

[0030] To facilitate external connection of a load, in the above embodiment, preferably, a load mounting ear 14 is provided at the top of the housing 1 , and a mounting hole 15 is provided on the load mounting ear 14 .

[0031] All components in the above embodiment are commercially available products. The winding assembly 2 is a stator assembly, and the output shaft assembly 3 is a rotor assembly.

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution, which should be included in the scope of the claims of the utility model.

Claims

1. An axial series controllable motor, comprising a housing (1), a winding assembly (2) and an output shaft assembly (3) located in an inner cavity of the housing (1), a cover plate (5) located at the top end of the housing (1), an output shaft (4) of the output shaft assembly (3) extending out of the cover plate (5), wherein an upper claw pole (6) located on the winding assembly (2) is connected to a gear plate (7); characterized in that: At least two inwardly protruding convex bumps (8) for positioning are arranged on the inner wall of the housing (1), and a limiting notch (9) is arranged on the ear of the gear plate (7). The convex bumps (8) are inserted into the notch (9), so that the gear plate (7) is limitedly mounted on the convex bumps (8).

2. The axial series controllable motor according to claim 1, characterized in that: The shapes and sizes of the convex bulge (8) and the cutout (9) match each other.

3. The axial series controllable motor according to claim 1, characterized in that: A shaft sleeve (10) is provided between the output shaft (4) of the output shaft assembly (3) and the cover plate (5).

4. The axial series controllable motor according to claim 1, characterized in that: The bottom plate of the inner cavity of the housing (1) is provided with a plurality of winding assembly support frames (11) protruding upwards, and the winding assembly (2) is located on the winding assembly support frames (11).

5. The axial series controllable motor according to claim 1 or 4, characterized in that: The winding assembly (2) is electrically connected to a drive controller (12) fixed at a notch in the outer wall of the housing (1) via a wire.

6. The axial series controllable motor according to claim 5, characterized in that: The drive controller (12) is electrically connected to the connector (13) via a wire.

7. The axial series controllable motor according to claim 1, characterized in that: The top end of the housing (1) is provided with a load mounting ear (14), and the load mounting ear (14) is provided with a mounting hole (15).