Stator core processing equipment
By designing stator core processing equipment, including stator compression device, measuring device and removal device, the problem of uneven force during the pressing process of stator core is solved, and automatic screening and quality improvement of stator core is achieved.
Patent Information
- Application Number
- CN202421138519.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-23
AI Technical Summary
The prior art is prone to uneven stress during the pressing process of the stator core, resulting in unsatisfactory compression effect, and no screening is performed after pressing, affecting product quality.
A stator core processing equipment is designed, including a workbench, a stator compression device, a measuring device and a removal device. The stator core is pushed to the compression device for compression through the stator push device, and then the height of the compressed stator core is measured by the measuring device. The qualified stator core continues to be transported, while the unqualified stator core is removed Device removal.
Automatic screening of the pressed stator core is realized, product quality is improved, and the density and quality of the stator core is ensured.
Smart Images

Figure CN222441494U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to equipment for processing stator cores, belonging to the technical field of motor production equipment. Background Art
[0002] The stator core is an important component that constitutes the motor magnetic flux circuit and fixes the stator coil. It is formed by pressing a number of stator laminations through a stator automatic riveting and pressing device. In order to improve the tightness between the stator laminations, a stator clamping device is required to further press the stator core. This is disclosed in the announcement numbers CN209329916U, CN215943959U and other applications. However, the pressing process may result in uneven force and fail to achieve the expected pressing effect. Currently, screening is usually not performed after pressing. Therefore, these stator cores that do not achieve the pressing effect are used, affecting the quality of the product. Summary of the invention
[0003] The technical problem to be solved by the utility model is to provide a stator core processing device, which can automatically screen the stator cores after pressing, improve product quality, and solve the shortcomings of the existing technology.
[0004] The technical scheme of the utility model is: a stator core processing equipment, including a workbench, a stator clamping device and a stator pushing device arranged on the workbench, the stator pushing device including a conveying guide rail and a pushing assembly, the stator core is pushed by the pushing assembly along the conveying guide rail to move through the stator clamping device, including a measuring device and a rejecting device, the measuring device is located behind the stator clamping device, including a lifting mechanism and a measuring assembly, the measuring assembly is lifted by the lifting mechanism to measure the stator core clamped by the clamping device, the rejecting device is located behind the measuring device, including a rejecting assembly and a rejecting rail arranged on both sides of the conveying guide rail, the rejecting assembly pushes the stator core that does not meet the requirements after measurement from the conveying guide rail to the rejecting rail.
[0005] It further includes a stator conveying device, which includes an inclined guide rail, and the stator core is arranged on the guide rail and slides into the conveying guide rail under the action of gravity. The guide rail is provided with a first telescopic component and a second telescopic component. The first telescopic component cooperates and blocks the last stator core on the guide rail by telescoping, and the second telescopic component cooperates and blocks the second to last stator core on the guide rail by telescoping.
[0006] Furthermore, the guide rail comprises baffles on both sides, a row of supporting rollers is distributed between the two baffles along the length of the guide rail, and the stator core is rolled on the row of supporting rollers.
[0007] It further comprises a horizontally arranged bracket, the lower end of the guide rail is connected to the bracket or the workbench, the high end of the guide rail is connected to the support frame, and the bracket is provided with a row of positioning holes along the length direction that are matched and connected with the support frame.
[0008] Furthermore, the distance between the baffles on both sides of the guide rail is adjustable.
[0009] By implementing the utility model, the stator core moves in the conveying guide rail under the pushing of the pushing assembly and passes through the stator clamping device and the measuring device in sequence. The stator clamping device presses the stator core, and the measuring device measures the height of the stator core after pressing. The qualified stator core is conveyed along the conveying guide rail under the pushing of the pushing assembly, and the unqualified stator core is pushed to the rejection guide rail by the rejection assembly, thereby realizing automatic screening of the stator core and improving product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a three-dimensional schematic diagram of one side of the utility model;
[0011] Figure 2 and is a three-dimensional schematic diagram of the other side of the utility model.
[0012] As shown in the figure: workbench 1; stator clamping device 2; conveying guide rail 3; telescopic cylinder four 4; rejection guide rail 5; measuring device 6; guide rail 7; telescopic cylinder five 8; telescopic cylinder six 9; baffles 10, 10A; support roller 11; bracket 12; support frame 13; positioning hole 14; sensor 15; stud 16; sensor 17; telescopic cylinder one 21; telescopic cylinder two 22, telescopic cylinder three 23. DETAILED DESCRIPTION
[0013] Embodiments of the present utility model: Figure 1 to Figure 2As shown, a stator core processing equipment comprises a workbench 1, a stator clamping device 2 and a stator pushing device arranged on the workbench 1, the stator pushing device comprises a conveying guide rail 3 and a pushing assembly, the conveying guide rail 3 of the present application has two right-angle turns, the pushing assembly comprises a telescopic cylinder 1 21 arranged at the beginning of the conveying guide rail 3 and a telescopic cylinder 2 22 and a telescopic cylinder 3 23 respectively arranged at the right-angle turn, and a sensor 15 is also arranged at the right-angle turn, the telescopic cylinder 1 21 pushes the stator core entering the conveying guide rail 3 to pass through the stator clamping device 2 and enter the first right-angle turn, the stator clamping device 2 presses the stator core passing through, and the telescopic cylinder 2 22 pushes the pressed stator core to pass under the measuring device 6 And enter the second right-angle turn, the lifting mechanism drives the measuring component to lift and lower to measure the stator core passing through, and sends the measured data to the control device. The measured stator core is pushed to the rejection device through the telescopic cylinder three 23. The rejection device includes a rejection component and a rejection guide rail 5 arranged on both sides of the conveying guide rail, wherein the rejection component includes a telescopic cylinder four 4. The telescopic cylinder four 4 is controlled by the control device to push the stator core that does not meet the height requirement from the conveying guide rail 3 to the rejection guide rail 5, and the stator core that meets the height requirement continues to be transported along the conveying guide rail 3. The control device is connected with the pushing component, the sensor 15, the stator clamping device 2, the measuring device 6 and the rejection device to realize automatic clamping and screening separation of the stator core.
[0014] As a preferred embodiment, it includes a stator conveying device, which includes an inclined guide rail 7. The stator cores are arranged on the guide rail 7 and slide down into the conveying guide rail 3 under the action of gravity. The stator cores can slide down from the guide rail 7 into the conveying guide rail 3 one at a time. A telescopic cylinder 5 8 and a telescopic cylinder 6 9 are provided on the guide rail 7. When the telescopic cylinder 5 8 is extended, it blocks the last stator core on the guide rail. The telescopic cylinder 6 9 is extended to press the second-to-last stator core on the guide rail 7 against the guide rail 3. The telescopic cylinder 5 8 contracts to release the blockage. The last stator core is slid into the conveying guide rail 3. Since the telescopic cylinder 6 9 presses the second-to-last stator core against the front stator core, it is also blocked and cannot slide down. Then the telescopic cylinder 5 8 is extended. Cylinder six 9 contracts, and the original second-to-last stator core slides to the position of the last stator core, and the above action is repeated to realize the delivery of the stator cores one at a time to the delivery guide rail 3. The guide rail 3 of the present application includes baffles 10 and 10A on both sides. A row of support rollers 11 are distributed along the length of the guide rail 7 between the two baffles 10 and 10A. The two baffles 10 and 10A limit the two sides of the stator core. The stator core is rolled on the support rollers 11 to reduce friction and facilitate the sliding of the stator core. The telescopic cylinder five of the present application is arranged at the bottom of the guide rail 7. When extended, it extends from between two adjacent support rollers 11 to block the stator core. The telescopic cylinder six 9 is installed on the outside of the baffle 10. When extended, it passes through the baffle 10 to tighten and fix the stator core and the baffle 10A.
[0015] As a preferred embodiment, it includes a horizontally arranged bracket 12, the lower end of the guide rail 7 is connected to the bracket 12 or the workbench 1, the high end of the guide rail 7 is connected to a support frame 13, the bracket 12 is provided with a row of positioning holes 14 along the length direction that are matched and connected to the support frame 13, the support frame 13 is connected to the positioning holes 14 at different positions to adjust the inclination angle of the guide rail 7, and adjust the friction force to adapt to the sliding transportation of various types of stator cores.
[0016] As a preferred embodiment, the spacing between the baffles 10 and 10A on both sides of the guide rail 3 is adjustable. In the present application, the baffle 10 on one side is fixed to the guide rail 3, and the baffle 10A is movably connected to the guide rail 3. The guide rail 3 is connected with a stud 16 that is spirally connected to the baffle 10A. The baffle 10A can be translated by rotating the stud 16, thereby adjusting the spacing with the baffle 10 to adapt to the limited transportation of stator cores of different widths.
Claims
1. A stator core processing equipment, comprising a workbench, a stator clamping device and a stator pushing device arranged on the workbench, the stator pushing device comprising a conveying guide rail and a pushing assembly, the stator core is pushed by the pushing assembly along the conveying guide rail to pass through the stator clamping device, characterized in that: It includes a measuring device and a rejecting device. The measuring device is located behind the stator clamping device and includes a lifting mechanism and a measuring component. The measuring component is lifted by the lifting mechanism to measure the stator core after being clamped by the clamping device. The rejecting device is located behind the measuring device and includes a rejecting component and a rejecting guide rail arranged on both sides of the conveying guide rail. The rejecting component pushes the stator core that does not meet the requirements after measurement from the conveying guide rail to the rejecting guide rail.
2. The stator core processing equipment according to claim 1, characterized in that: It comprises a stator conveying device, which comprises an inclined guide rail, on which the stator cores are arranged and slide into the conveying guide rail under the action of gravity, on which a first telescopic assembly and a second telescopic assembly are provided, wherein the first telescopic assembly cooperates and blocks the last stator core on the guide rail by telescoping, and the second telescopic assembly cooperates and blocks the second to last stator core on the guide rail by telescoping.
3. The stator core processing equipment according to claim 2, characterized in that: The guide rail comprises baffles on two sides, a row of pairs of supporting rollers are distributed between the two baffles along the length of the guide rail, and the stator core is rolled on the row of supporting rollers.
4. The stator core processing equipment according to claim 2 or 3, characterized in that: It comprises a horizontally arranged bracket, the lower end of the guide rail is connected to the bracket or the workbench, the upper end of the guide rail is connected to the support frame, and the bracket is provided with a row of positioning holes matched with the support frame along the length direction.
5. The stator core processing equipment according to claim 3, characterized in that The distance between the baffles on both sides of the guide rail is adjustable.
Citation Information
Patent Citations
Pressing machine for stator lamination processing
CN209329916U
Stator lamination pressing device
CN215943959U