Horizontal cooling reflux tower head

By designing a horizontal cooling reflow tower head, the bevel gear is used to control the bevel gear to drive the meniscus movement, and free switching between the opening and closing states of the liquid phase extraction tube and the return tube is achieved, which solves the increase in operating time and accurate distillation in the prior art. The problem of reduced degree and high cost improves the accuracy of distillation and reduces costs.

CN222445420UActive Publication Date: 2025-02-11TIANJIN SHENGBO INSTR CO LTD
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Patent Information

Application Number
CN202420050675.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-09
Publication Date
2025-02-11
Estimated Expiration
2034-01-09

AI Technical Summary

Technical Problem

The existing internal reflux head for distillation towers cannot control the free switching between the liquid phase extraction tube and the reflux tube at will, resulting in an increase in operating time, a decrease in distillation accuracy and a higher cost.

Method used

A horizontal cooling reflow tower head is designed, and the first bevel gear and the second bevel gear are controlled to operate each other by setting up a motor, which drives the movement of the meniscus, so that the liquid phase extraction tube and the return tube are opened and closed. Switch and block the gaps through rubber airbags to avoid leakage.

Benefits of technology

The free switching between the liquid phase extraction tube and the return tube is achieved at will, reducing operating time, improving the accuracy of distillation, and reducing costs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model belongs to the technical field of rectifying towers, in particular to a horizontal cooling reflux tower head, which is characterized in that the outer surface of the left side of a tower head body is fixedly connected with an annular cylinder, the inner wall of the annular cylinder is movably sleeved with a telescopic rod, the surface of the bottom end of the telescopic rod is fixedly connected with a spring, and the free end of the spring is fixedly connected with the inner wall of one end of the annular cylinder; a first circular hole penetrating to the inner wall of the tower head body is formed in the outer surface of the tower head body, and the outer surface of the telescopic rod is movably sleeved with the inner wall of the first circular hole. According to the horizontal cooling reflux tower head, the motor is arranged to control mutual operation between the first bevel gear and the second bevel gear and drive the half-moon plate to move, so that the half-moon plate can freely control free switching between opening and closing states of the liquid phase extraction pipe and the reflux pipe, the flow speed of different substances in the device is more conveniently controlled, the operation time is shortened, and the working efficiency is improved. And the rubber air bag is used for blocking the gap to avoid leakage caused by the gap when the flow is adjusted, so that the rectification accuracy is improved, and the cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of distillation towers, in particular to a horizontal cooling reflux tower head. Background Art

[0002] The horizontal cooling reflux tower head is a common chemical equipment, which is mainly used to separate and purify components in gas mixtures. The equipment usually consists of a tower bed at the bottom of the tower and a tower head at the top of the tower. During operation, the gas mixture enters the tower bed from the bottom of the tower and contacts with the liquid through the packing layer or plate layer. During the contact process, some components in the gas will be adsorbed or dissolved into the liquid, thereby achieving the purpose of separation and purification. As the operation proceeds, the liquid will gradually flow downward, while the gas will rise from the tower bed. When the gas reaches the top of the tower, it will pass through the cooling part of the tower head. During the cooling process, the vapor in the gas will condense into liquid and flow down along the inner wall of the tower head shell, and finally contact with the liquid in the tower bed for further separation.

[0003] In this way, the horizontal cooling reflux tower head can effectively separate and purify the components in the gas mixture, improve the product purity and recovery rate, and it is widely used in petrochemical, oil refining, fertilizer, natural gas processing and other fields in chemical production.

[0004] The internal reflux tower head for a distillation tower disclosed on the Chinese patent website (publication number CN210698868 U) is an internal reflux tower head for a distillation tower. By rotating the adjustment dial, the opening and closing of the liquid phase extraction pipe and the reflux pipe can be controlled, and the liquid phase extraction pipe and the reflux pipe can be freely switched between the states of being opened at the same time and one of them being opened, so that the amount ratio between the internal reflux liquid and the extraction liquid can be accurately controlled, and the accuracy of distillation is improved. In addition, the utility model is a purely mechanical structure, which is much cheaper than equipment such as solenoid valves, and effectively reduces production costs.

[0005] The existing internal reflux head for distillation tower can only control the switching between the liquid phase extraction pipe and the reflux pipe between the states of opening at the same time and opening one of them by rotating the adjustment dial. It is impossible to freely control the opening and closing states of the liquid phase extraction pipe and the reflux pipe, which increases the operation time and causes inconvenience. In addition, gaps are easily generated between the extraction pipe and the reflux pipe when adjusting the flow rate, resulting in leakage, which reduces the accuracy of distillation and is more expensive. Utility Model Content

[0006] Based on the technical problem that the existing internal reflux head for distillation tower cannot freely control the switching between the opening and closing states of the liquid phase extraction pipe and the reflux pipe, the utility model proposes a horizontal cooling reflux tower head.

[0007] The utility model proposes a horizontal cooling reflux tower head, comprising a tower head body, a left outer surface of the tower head body is fixedly connected with an annular cylinder, an inner wall of the annular cylinder is movably sleeved with a telescopic rod, a bottom end surface of the telescopic rod is fixedly connected with a spring, a free end of the spring is fixedly connected with an inner wall of one end of the annular cylinder, a first circular hole penetrating to its inner wall is provided on the outer surface of the tower head body, an inner wall of the first circular hole is movably sleeved with an outer surface of the telescopic rod, a partition plate is fixedly connected with the inner wall of the tower head body, a square hole is provided inside the partition plate, an end surface of the telescopic rod away from a piston is fixedly connected with a square block, an outer surface of the square block is movably plugged with an inner wall of the square hole, one end surface of the square block is fixedly connected with a rubber airbag, and an outer surface of the rubber airbag is movably connected with the inner wall of the square hole.

[0008] Preferably, a meniscus is movably connected to the inner wall of the square hole, a protruding end surface of the meniscus contacts the outer surface of the rubber airbag, and an L-shaped cavity is opened inside the partition plate.

[0009] Through the above technical solution, the setting of the meniscus can more conveniently adjust the flow rate in the device, and the addition of the rubber airbag allows the gap of the square hole inside the partition plate to fit closely to prevent the outflow of substances.

[0010] Preferably, a first bevel gear and a second bevel gear are provided on the inner wall of the L-shaped cavity, the first bevel gear and the second bevel gear are meshed for transmission, and a second circular hole is provided on the upper surface of the protruding end of the meniscus.

[0011] Through the above technical solution, the mutual operation of the first bevel gear and the second bevel gear enables it to better control the moving direction and distance of the meniscus.

[0012] Preferably, a first power shaft penetrating through the inner wall of the L-shaped cavity is fixedly connected to the inner wall of the second circular hole, and one end surface of the first power shaft is fixedly connected to one end surface of the first bevel gear.

[0013] Through the above technical solution, the setting of the first power shaft can better drive and control the operation of the first bevel gear, thereby driving the movement of the meniscus.

[0014] Preferably, a third circular hole is opened on the inner wall of one side of the L-shaped cavity and penetrates to the outer surface of the tower head body, and a second power shaft is installed on the inner wall of the third circular hole through a bearing, and one end surface of the second power shaft is fixedly connected to one end surface of the second bevel gear.

[0015] Through the above technical solution, the addition of the second power shaft can drive the operation of the second bevel gear, thereby driving the first bevel gear meshing with it, so that the meniscus can operate together.

[0016] Preferably, a motor is fixedly mounted on the right outer surface of the tower head body, and a main shaft end of the motor is fixedly connected to one end of the second power shaft.

[0017] Through the above technical solution, the setting of the motor can control the operation of the second power shaft and adjust the rotation speed of the second power shaft, thereby controlling the flow rate of different substances in the device.

[0018] The beneficial effects of the present invention are:

[0019] A motor is set to control the mutual operation between the first bevel gear and the second bevel gear, thereby driving the movement of the meniscus, so that the liquid phase extraction pipe and the reflux pipe can be freely switched between the opening and closing states, and the flow rate of different substances in the control device can be more conveniently controlled, reducing the operation time. The gap is blocked by a rubber airbag to avoid leakage caused by the gap when adjusting the flow rate, thereby improving the accuracy of distillation and reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A schematic diagram of a horizontal cooling reflux tower head proposed by the utility model;

[0021] Figure 2 A three-dimensional diagram of the partition plate structure of a horizontal cooling reflux tower head proposed by the utility model;

[0022] Figure 3 A three-dimensional diagram of the meniscus structure of a horizontal cooling reflux tower head proposed by the utility model;

[0023] Figure 4 This is a three-dimensional diagram of the bevel gear structure of a horizontal cooling reflux tower head proposed by the utility model.

[0024] In the figure: 1. tower head body; 2. annular cylinder; 3. telescopic rod; 4. spring; 5. first circular hole; 6. partition plate; 7. square hole; 8. square block; 9. rubber airbag; 10. meniscus; 11. L-shaped cavity; 12. first bevel gear; 13. second bevel gear; 14. second circular hole; 15. first power shaft; 16. third circular hole; 17. second power shaft; 18. motor. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0026] Reference Figure 1-Figure 4A horizontal cooling reflux tower head comprises a tower head body 1, an annular cylinder 2 is fixedly connected to the left outer surface of the tower head body 1, a telescopic rod 3 is movably sleeved on the inner wall of the annular cylinder 2, a spring 4 is fixedly connected to the bottom end surface of the telescopic rod 3, a free end of the spring 4 is fixedly connected to the inner wall of one end of the annular cylinder 2, a first circular hole 5 penetrating through the inner wall of the tower head body 1 is provided on the outer surface of the tower head body 1, the inner wall of the first circular hole 5 is movably sleeved on the outer surface of the telescopic rod 3, a partition plate 6 is fixedly connected to the inner wall of the tower head body 1, a square hole 7 is provided inside the partition plate 6, a square block 8 is fixedly connected to the end surface of the telescopic rod 3 away from the piston, the outer surface of the square block 8 is movably plugged into the inner wall of the square hole 7, a rubber airbag 9 is fixedly connected to one end surface of the square block 8, the outer surface of the rubber airbag 9 is movably connected to the inner wall of the square hole 7, and a meniscus 10 is movably connected to the inner wall of the square hole 7.

[0027] The protruding end surface of the meniscus 10 contacts the outer surface of the rubber airbag 9, and an L-shaped cavity 11 is opened inside the partition plate 6. The setting of the meniscus 10 can more conveniently adjust the size of the flow in the device. The addition of the rubber airbag 9 allows the gap of the square hole 7 inside the partition plate 6 to fit together to prevent the outflow of substances. The inner wall of the L-shaped cavity 11 is provided with a first bevel gear 12 and a second bevel gear 13, and the first bevel gear 12 and the second bevel gear 13 are meshed for transmission. A second circular hole 14 is opened on the upper surface of the protruding end of the meniscus 10. The mutual operation of the first bevel gear 12 and the second bevel gear 13 enables it to better control the moving direction and distance of the meniscus 10. The inner wall of the second circular hole 14 is fixedly connected with a first power shaft 15 that penetrates through the inner wall of the L-shaped cavity 11, and one end surface of the first power shaft 15 is fixedly connected to one end surface of the first bevel gear 12.

[0028] The setting of the first power shaft 15 can better drive and control the operation of the first bevel gear 12, thereby driving the movement of the meniscus 10. A third circular hole 16 is opened on the inner wall of one side of the L-shaped cavity 11, which penetrates to the outer surface of the tower head body 1. The inner wall of the third circular hole 16 is installed with a second power shaft 17 through a bearing. One end surface of the second power shaft 17 is fixedly connected to one end surface of the second bevel gear 13. The addition of the second power shaft 17 can drive the operation of the second bevel gear 13, thereby driving the first bevel gear 12 meshing with it, so that the meniscus 10 runs together. A motor 18 is fixedly installed on the right outer surface of the tower head body 1, and the main shaft end of the motor 18 is fixedly connected to one end of the second power shaft 17. The setting of the motor 18 can control the operation of the second power shaft 17 and adjust the rotation speed of the second power shaft 17, so as to control the flow rate of different substances in the device.

[0029] By setting up a motor 18 to control the mutual operation between the first bevel gear 12 and the second bevel gear 13, the movement of the meniscus 10 is driven, so that it can arbitrarily control the free switching between the opening and closing states of the liquid phase extraction pipe and the reflux pipe, and more conveniently control the flow rate of different substances in the device, reducing the operation time, and blocking the gap with the rubber airbag 9 to avoid leakage caused by the gap when adjusting the flow rate, so as to improve the accuracy of distillation and reduce costs.

[0030] Working principle: When the device is running, the motor 18 is turned on to drive the second power shaft 17 to operate, and the second power shaft 17 drives the first bevel gear 12 and the second bevel gear 13 to operate, thereby driving the movement of the meniscus 10 and controlling the movement distance of the meniscus 10 to control the flow rate of different substances in the device, reduce operation time, and reduce costs. At the same time, the telescopic rod 3 squeezes the spring 4 in the annular cylinder 2, and fills the gap in the middle of the partition plate 6 caused by the movement of the meniscus 10 with the rubber airbag 9, preventing the outflow of substances and improving the accuracy of distillation.

[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A horizontal cooling reflux tower head, comprising a tower head body (1), characterized in that: The left outer surface of the tower head body (1) is fixedly connected to an annular cylinder (2), the inner wall of the annular cylinder (2) is movably sleeved with a telescopic rod (3), the bottom end surface of the telescopic rod (3) is fixedly connected to a spring (4), the free end of the spring (4) is fixedly connected to the inner wall of one end of the annular cylinder (2), the outer surface of the tower head body (1) is provided with a first circular hole (5) penetrating to the inner wall thereof, the inner wall of the first circular hole (5) is movably sleeved with the outer surface of the telescopic rod (3), the inner wall of the tower head body (1) is fixedly connected to a partition plate (6), a square hole (7) is provided inside the partition plate (6), the end surface of the telescopic rod (3) away from the piston is fixedly connected to a square block (8), the outer surface of the square block (8) is movably plugged with the inner wall of the square hole (7), one end surface of the square block (8) is fixedly connected to a rubber airbag (9), the outer surface of the rubber airbag (9) is movably connected to the inner wall of the square hole (7), 2. A horizontal cooling reflux tower head according to claim 1, characterized in that: The inner wall of the square hole (7) is movably connected to a meniscus (10), a protruding end surface of the meniscus (10) contacts the outer surface of the rubber airbag (9), and an L-shaped cavity (11) is provided inside the partition plate (6).

3. A horizontal cooling reflux tower head according to claim 2, characterized in that: A first bevel gear (12) and a second bevel gear (13) are provided on the inner wall of the L-shaped cavity (11); the first bevel gear (12) and the second bevel gear (13) are meshed and transmitted; and a second circular hole (14) is provided on the upper surface of the protruding end of the meniscus (10).

4. A horizontal cooling reflux tower head according to claim 3, characterized in that: A first power shaft (15) penetrating the inner wall of the L-shaped cavity (11) is fixedly connected to the inner wall of the second circular hole (14); one end surface of the first power shaft (15) is fixedly connected to one end surface of the first bevel gear (12).

5. A horizontal cooling reflux tower head according to claim 4, characterized in that: A third circular hole (16) is formed on an inner wall of one side of the L-shaped cavity (11) and penetrates to the outer surface of the tower head body (1); a second power shaft (17) is mounted on the inner wall of the third circular hole (16) via a bearing; and one end surface of the second power shaft (17) is fixedly connected to one end surface of the second bevel gear (13).

6. A horizontal cooling reflux tower head according to claim 5, characterized in that: A motor (18) is fixedly mounted on the right outer surface of the tower head body (1), and a main shaft end of the motor (18) is fixedly connected to one end of the second power shaft (17).

Citation Information

Patent Citations

  • Internal reflux tower head for rectifying tower

    CN210698868U