Improved fusion machine
By designing the rotating parts of the ceramic layer and the outer layer of the ceramic in the fusion machine, combining the extruder, guide, flow guide and feeding mechanism, the existing fusion machine cannot evenly mix and fully fuse high-purity or high-magnetic materials. Problem, efficient material fusion is achieved.
Patent Information
- Application Number
- CN202421068261.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-16
AI Technical Summary
When existing fusion machines deal with materials with high material purity requirements or high magnetic content, uniform mixing and full fusion cannot be achieved.
An improved fusion machine is designed, adopting a heat exchange chamber between the inner shell and the outer shell. The inner wall of the inner shell is equipped with a ceramic layer. The rotating member has a ceramic outer layer, including an extrusion member, a guide member, and a flow guide mechanism. and the feeding mechanism, through the synergy of these components, achieve uniform mixing and efficient fusion of materials.
It achieves uniform mixing and full fusion of materials with high material purity requirements or high magnetic content, and meets the needs of high-temperature modification fusion and cooling processes.
Smart Images

Figure CN222446139U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an improved fusion machine. Background Art
[0002] CN201420416607.3 discloses a fusion machine, which includes a mounting base, on which a central axis driven by a driving device is rotatably mounted, and the fusion machine body includes an upper bin body and a lower bin body that are detachably mounted together, and a sealing device is provided between the central axis and the lower bin body, and a feed port and a discharge port are respectively provided on the upper bin body and the lower bin body, and the discharge port is connected to a pneumatic unloading valve; a rotating cylinder is sleeved on the central axis located in the lower bin body, and a plurality of cantilevers are provided in the rotating cylinder, all of which extend in a vertical direction, and the upper end of each cantilever is fixed on the upper bin body, and pressure heads are respectively fixed on the plurality of cantilevers located in the rotating cylinder, and scrapers are respectively fixed on the remaining plurality of cantilevers, and a plurality of through holes are provided on the rotating cylinder, and a plurality of guide plates are respectively fixed on the outer wall of the rotating cylinder. The material is constantly squeezed by the pressure head and sheared by the scraper in the high-speed rotating cylinder, and the surface of the material is mechanically melted and coated under the action of the guide plate, so that the nano-scale material is coated on the micro-scale material, with high coating rate, simple structure, high work efficiency, time-saving and labor-saving operation, and automatic production. However, it is not suitable for the processing of materials with high purity requirements or high magnetic content requirements, and it cannot effectively make the material evenly stirred to ensure that the material is fully fused. Utility Model Content
[0003] In order to make up for the above shortcomings, the utility model provides an improved fusion machine suitable for processing processes with high requirements on material purity or high requirements on magnetic content, which can mix the materials evenly and improve the fusion effect.
[0004] The technical solution of the utility model is: an improved fusion machine, comprising an inner shell, the inner shell is located in the outer shell, a heat exchange cavity is provided between the outer surface of the outer shell and the inner shell, the inner wall of the inner shell is provided with a ceramic layer, a rotating part is rotatably installed in the inner shell, the rotating part also has a ceramic outer layer, the rotating part comprises a chassis, a vertically extending extrusion part and a drainage part are fixedly installed on the chassis, a flow guide mechanism is also provided in the middle of the chassis, and a feeding mechanism for pushing the material between the extrusion part and the inner wall of the inner shell and the material between the drainage part and the inner wall of the inner shell to move upward is also fixedly installed on the chassis.
[0005] As a preferred technical solution, a heat-insulating shell is provided on the outer side of the outer shell, and a heat-insulating cavity is provided between the heat-insulating shell and the outer shell.
[0006] As a preferred technical solution, the extrusion part includes an extrusion column, the cross-section of the extrusion column includes an arc line toward the inner wall of the inner shell body, and a straight line segment opposite to the arc line, both ends of the arc line are connected with straight lines perpendicular to the straight line segment, and an extrusion gap is provided between the extrusion column and the inner wall of the inner shell body.
[0007] As a preferred technical solution, the drainage piece includes a drainage column, which includes a front plane facing the inner wall of the inner shell, the left and right sides of the front plane are connected with a first side plane and a second side plane, the first side plane and the second side plane are connected to the rear plane via an inclined plane, the two inclined planes are close to each other at one end near the rear plane, the first side plane and the second side plane are perpendicular to the front plane and the rear plane, and a drainage gap is provided between the drainage column and the inner wall of the inner shell.
[0008] As a preferred technical solution, a first mounting column and a second mounting column which are arranged opposite to each other are fixedly mounted on the chassis, the extrusion column is mounted on the first mounting column, and the drainage column is mounted on the second mounting column.
[0009] As a preferred technical solution, the flow guide mechanism includes a truncated cone-shaped flow guide shell, which is fixedly mounted on the chassis. A laterally extending flow guide plate is fixedly mounted on the outer surface of the flow guide shell, and the flow guide plate pushes the material upward as the chassis rotates.
[0010] As a preferred technical solution, the guide plate is fixedly installed on the upper part of the guide housing.
[0011] As a preferred technical solution, the feeding mechanism includes a bent plate fixedly mounted on the chassis, the outer end of the bent plate is tilted upward and is located below the extrusion gap and the drainage gap.
[0012] As a preferred technical solution, the bent plate is fixedly mounted on a rotating disk, the rotating disk and the bent plate are an integrated structure, the rotating disk is a ceramic disk and is tightly attached to the lower surface of the chassis, a ceramic cover covering the upper and side surfaces of the chassis is fixedly mounted on the chassis, the extrusion column, the guide column, the guide plate, and the guide shell are ceramic parts, the first mounting column and the second mounting column are covered with a ceramic sleeve, the upper part of the inner shell is provided with a fusion cover, and the inner surface of the fusion cover is provided with a ceramic plate.
[0013] As a preferred technical solution, a feed port and an exhaust port are provided on the fusion machine cover.
[0014] Due to the adoption of the above technical solution, an improved fusion machine includes an inner shell, the inner shell is located in the outer shell, a heat exchange chamber is provided between the outer surface of the outer shell and the inner shell, the inner wall of the inner shell is provided with a ceramic layer, a rotating part is rotatably installed in the inner shell, the rotating part also has a ceramic outer layer, the rotating part includes a chassis, a vertically extending extrusion part and a drainage part are fixedly installed on the chassis, a flow guide mechanism is also provided in the middle of the chassis, and a feeding mechanism for pushing the material between the extrusion part and the inner wall of the inner shell and the material between the drainage part and the inner wall of the inner shell to move upward is also fixedly installed on the chassis; the inner wall of the inner shell is provided with a ceramic layer, and the rotating part also has a ceramic outer layer, which is suitable for processing materials with high requirements for material purity or high requirements for magnetic content. The provision of a heat exchange chamber ensures that the processing requirements of materials that require high-temperature modification and fusion or materials that need to be cooled during the material fusion modification process are met. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of an embodiment of the utility model;
[0016] Figure 2 yes Figure 1 A partial enlarged view of point I in the middle;
[0017] Figure 3 yes Figure 1 Side view of
[0018] Figure 4 yes Figure 1 a transverse cross-sectional view of the middle inner shell;
[0019] Figure 5 It is a structural schematic diagram of a rotating member in an embodiment of the utility model;
[0020] Figure 6 yes Figure 5 A top view of
[0021] Figure 7 It is a schematic diagram of the structure of the extrusion column;
[0022] Figure 8 is a cross-sectional view of an extruded column;
[0023] Fig. 9 It is a structural schematic diagram of the diversion column;
[0024] Fig.10 It is a cross-sectional view of the diversion column;
[0025] Fig.11 It is a longitudinal cross-sectional view of the guide plate. DETAILED DESCRIPTION
[0026] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, an improved fusion machine includes an inner shell 1, the inner shell 1 is located in an outer shell 2, a heat exchange chamber 3 is provided between the outer shell 2 and the outer surface of the inner shell 1, the inner wall of the inner shell 1 is provided with a ceramic layer 21, a rotating member 4 is rotatably installed in the inner shell 1, the rotating member 4 also has a ceramic outer layer, the rotating member 4 includes a chassis 5, a vertically extending extrusion member and a drainage member are fixedly installed on the chassis 5, a flow guide mechanism is also provided in the middle of the chassis 5, and a feeding mechanism for pushing the material between the extrusion member and the inner wall of the inner shell 1 and the material between the drainage member and the inner wall of the inner shell 1 to move upward is also fixedly installed on the chassis 5. This equipment is used for fusing two or more materials and changing the material properties; the inner wall of the inner shell 1 is provided with a ceramic layer, and the rotating member 4 also has a ceramic outer layer, which is suitable for processing materials with high requirements for material purity or high requirements for magnetic content. The heat exchange chamber 3 is provided to ensure that the processing requirements of materials that require high-temperature modification and fusion or materials that need to be cooled during the material fusion and modification process are met. The heat exchange chamber can be connected to a heating device or a cooling device. The heating device can be a thermal oil heating device 33, and the cooling device can be a water chiller.
[0027] like Figure 2 and Figure 4 As shown, a heat-insulating shell 6 is disposed outside the outer shell 2, and a heat-insulating cavity 7 is disposed between the heat-insulating shell 6 and the outer shell 2. The heat-insulating cavity 7 improves the heat-insulating effect.
[0028] like Figure 6 , Figure 7 , Figure 8 As shown, the extrusion member includes an extrusion column 8, the cross section of the extrusion column 8 includes an arc 9 facing the inner wall of the inner shell 1, and a straight line segment 10 opposite to the arc 9, and the two ends of the arc 9 are connected with straight lines 11 perpendicular to the straight line segment 10, and an extrusion gap 12 is provided between the extrusion column 8 and the inner wall of the inner shell 1. The surface where the arc segment is located is used to extrude the material, and the surface where the straight line 11 is located can play a role in pushing the material to move, and the feeding mechanism can push the material between the extrusion member and the inner wall of the inner shell 1 to move upward.
[0029] like Figure 6 , Fig. 9 and Fig.10As shown, the diversion member includes a diversion column 13, and the diversion column 13 includes a front plane 14 facing the inner wall of the inner shell, and the left and right sides of the front plane 14 are connected with a first side plane 29 and a second side plane 30, and the first side plane 29 and the second side plane 30 are connected to the rear plane 32 via an inclined plane 31, and the ends of the two inclined planes 31 adjacent to the rear plane 32 are close to each other, and the first side plane 29 and the second side plane 30 are perpendicular to the front plane 14 and the rear plane 32, and a diversion gap 15 is provided between the diversion column 13 and the inner wall of the inner shell 1. The diversion column shears and breaks up the material, and the front plane faces the inner wall of the inner shell to avoid the adhesion of the material on the inner wall of the inner shell, and the first side plane 29 and the second side plane 30 play a role in promoting the movement of the material, and the feeding mechanism can promote the material between the diversion member and the inner wall of the inner shell 1 to move upward.
[0030] like Figure 5 and Figure 6 As shown, a first mounting column 16 and a second mounting column 17 which are arranged opposite to each other are fixedly mounted on the chassis 5 , the extrusion column 8 is mounted on the first mounting column 16 , and the drainage column 13 is mounted on the second mounting column 17 .
[0031] like Figure 2 , Figure 5 and Figure 6 As shown, the flow guide mechanism includes a truncated cone-shaped flow guide housing 18, which is fixedly mounted on the chassis 5. A transversely extending flow guide plate 19 is fixedly mounted on the outer surface of the flow guide housing 18. The flow guide plate 19 pushes the material upward as the chassis 5 rotates. The cross-sectional shape of the flow guide plate is as follows: Figure 8 As shown. Fig.11 As shown, the longitudinal section of the guide plate 19 is triangular, and the inclined surface 34 of the triangle acts on the material to make the material move upward. The guide plate 19 pushes the material upward to make the material located in the middle of the inner shell 1 move upward, so that it continues to be acted upon by the extrusion member and the guide member to promote fusion.
[0032] Preferably, the guide plate 19 is fixedly mounted on the upper portion of the guide housing 18 .
[0033] like Figure 5 and Figure 6 As shown, the feeding mechanism includes a bent plate 23 fixedly mounted on the chassis 5, the outer end of the bent plate 23 tilts upward and is located below the extrusion gap 12 and the drainage gap 15. The bent plate 23 pushes the material upward as the chassis rotates, so that the material in the extrusion gap 12 and the drainage gap 15 moves upward, so that the material continues to be acted upon by the extrusion member and the drainage member, promoting fusion.
[0034] The bent plate 23 is fixedly mounted on the rotating disk 20. The rotating disk 20 and the bent plate 19 are an integrated structure. The rotating disk 20 is a ceramic disk and is close to the lower surface of the chassis 5. The chassis 5 is fixedly mounted with a ceramic cover 22 covering the upper surface and side surface of the chassis 5. The extrusion column 8, the diversion column 13, the guide plate 19, and the guide housing 18 are ceramic parts. The first mounting column 16 and the second mounting column 17 are covered with a ceramic sleeve 24. The upper part of the inner housing 1 is provided with a fusion cover 25, and the inner surface of the fusion cover is provided with a ceramic plate. It is suitable for processing materials with high requirements for material purity or high requirements for magnetic content.
[0035] like Figure 1 As shown, preferably, a feed port 27 and an exhaust port 28 are provided on the fusion machine cover.
[0036] The above shows and describes the basic principle, main features and advantages of the utility model. Without departing from the spirit and scope of the utility model, the utility model may be subject to various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An improved fusion machine, characterized in that: It includes an inner shell, which is located in an outer shell, a heat exchange cavity is provided between the outer surface of the outer shell and the inner shell, the inner wall of the inner shell is provided with a ceramic layer, a rotating part is rotatably installed in the inner shell, and the rotating part also has a ceramic outer layer, the rotating part includes a chassis, a vertically extending extrusion part and a guide part are fixedly installed on the chassis, a flow guide mechanism is also provided in the middle of the chassis, and a feeding mechanism is also fixedly installed on the chassis to push the material between the extrusion part and the inner wall of the inner shell and the material between the guide part and the inner wall of the inner shell to move upward.
2. The improved fusion machine according to claim 1, characterized in that: A heat-insulating shell is arranged outside the outer shell, and a heat-insulating cavity is arranged between the heat-insulating shell and the outer shell.
3. The improved fusion machine according to claim 1, characterized in that: The extrusion piece includes an extrusion column, the cross section of which includes an arc line facing the inner wall of the inner shell, and a straight line segment opposite to the arc line, both ends of the arc line are connected with straight lines perpendicular to the straight line segment, and an extrusion gap is provided between the extrusion column and the inner wall of the inner shell.
4. The improved fusion machine as claimed in claim 3, characterized in that: The drainage piece includes a drainage column, which includes a front plane facing the inner wall of the inner shell, the left and right sides of the front plane are connected with a first side plane and a second side plane, the first side plane and the second side plane are connected to the rear plane via an inclined plane, the two inclined planes are close to each other at one end near the rear plane, the first side plane and the second side plane are perpendicular to the front plane and the rear plane, and a drainage gap is provided between the drainage column and the inner wall of the inner shell.
5. The improved fusion machine as claimed in claim 4, characterized in that: A first mounting column and a second mounting column which are arranged opposite to each other are fixedly mounted on the chassis, the extrusion column is mounted on the first mounting column, and the drainage column is mounted on the second mounting column.
6. The improved fusion machine as claimed in claim 1, characterized in that: The flow guide mechanism comprises a truncated cone-shaped flow guide shell, which is fixedly mounted on the chassis. A transversely extending flow guide plate is fixedly mounted on the outer surface of the flow guide shell, and the flow guide plate pushes the material to move upward as the chassis rotates.
7. The improved fusion machine as claimed in claim 6, characterized in that: The guide plate is fixedly mounted on the upper portion of the guide housing.
8. The improved fusion machine as claimed in claim 5, characterized in that: The feeding mechanism comprises a bent plate fixedly mounted on the chassis, the outer end of the bent plate is tilted upward and is located below the extrusion gap and the drainage gap.
9. The improved fusion machine as claimed in claim 8, characterized in that: The bent plate is fixedly mounted on the rotating disk, the rotating disk and the bent plate are an integrated structure, the rotating disk is a ceramic disk and is tightly attached to the lower surface of the chassis, a ceramic cover covering the upper surface and side surfaces of the chassis is fixedly mounted on the chassis, the extrusion column, the guide column, the guide plate, and the guide shell are ceramic parts, the first mounting column and the second mounting column are covered with a ceramic sleeve, a fusion cover is provided on the upper part of the inner shell, and a ceramic plate is provided on the inner surface of the fusion cover.
10. The improved fusion machine according to claim 9, characterized in that: The fusion machine cover is provided with a feeding port and an exhaust port.
Citation Information
Patent Citations
Fusion machine
CN203971902U