Reaction kettle for chemical engineering
By designing a spaced heat conducting cylinder and semiconductor thermostat in the reactor for chemical engineering, uniform heating is achieved, and a stirring rack driven by the first motor is used to improve the stirring efficiency, the uneven heating and stirring in the existing reactor are solved. The problem significantly improves the efficiency and yield of reactions.
Patent Information
- Application Number
- CN202520036827.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2035-01-08
AI Technical Summary
The existing chemical engineering reactors cannot provide uniform heating and effective stirring and mixing during the reaction process, which affects the uniformity and efficiency of the reaction and limits the quality and yield of the final product.
A reactor including a kettle body, a shell, a feed valve, a viewing window, a mounting frame, a stirring assembly, a heat conducting cylinder, a semiconductor thermostat and a discharge valve are designed. The heat conducting cylinder and semiconductor thermostat arranged at intervals achieve uniform heating, and the stirring efficiency is improved by a stirring rack driven by the first motor and an arranged rod structure design.
The uniform heating and effective stirring and mixing of raw materials in the kettle body is achieved, which improves the uniformity and efficiency of chemical reactions and improves the quality and yield of the final product.
Smart Images

Figure CN222446546U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical engineering equipment, in particular to a reaction kettle for chemical engineering. Background Art
[0002] A reactor is a device used in the chemical industry, pharmaceutical industry and other related industries. It is mainly used for chemical reactions. A reactor is usually a closed container that can chemically change the raw materials under certain temperature and pressure conditions to produce the target product.
[0003] After searching, according to the patent authorization announcement number CN221656554U, a chemical engineering reactor belongs to the field of reactor technology. The key points of its technical solution include a reactor body and a crushing mechanism. The top of the reactor body is clamped with a cover plate, the top of the cover plate is connected to the crushing mechanism, the two sides of the cover plate are bolted with fixing buckles, the bottom of the reactor body is provided with a discharge port, the surface of the discharge port is bolted with a valve, and the bottom of the reactor body is bolted with a support frame; although the device realizes the grinding and crushing of the raw materials before loading into the reactor through the crushing mechanism, effectively improving the initial processing state of the raw materials. However, in the actual reaction process, the reactor fails to provide uniform heating and effective stirring and mixing, which directly affects the uniformity and efficiency of the reaction, thereby limiting the quality and output of the final product.
[0004] Therefore, in view of the above problems, it is urgent to propose a chemical engineering reactor that can provide uniform heating and effective stirring and mixing. Utility Model Content
[0005] In order to overcome the shortcomings of the prior art, the utility model provides a chemical engineering reactor capable of providing uniform heating and effective stirring and mixing.
[0006] The technical scheme is as follows: A chemical engineering reactor, comprising a reactor body, an outer shell, a feed valve, an observation window, a mounting frame, a stirring assembly, a heat-conducting cylinder, a semiconductor temperature controller and a discharge valve. The outer shell is arranged around the outside of the reactor body, and a feed valve for controlling the feed of raw materials is arranged on the top of the reactor body. An observation window passing through the outer shell is arranged on the reactor body for observing the internal reaction of the reactor body, and a mounting frame is arranged on the top of the reactor body, and a stirring assembly is installed on the mounting frame. The lower end of the stirring assembly passes through the reactor body and is placed inside for stirring and mixing the reaction substances. Heat-conducting cylinders are also arranged at intervals on the reactor body, and the heating end of the heat-conducting cylinder is placed inside the reactor body. A semiconductor temperature controller for regulating temperature is arranged inside the heat-conducting cylinder, and a discharge valve for controlling the discharge of reactants is arranged at the bottom of the reactor body.
[0007] In one embodiment, the stirring assembly includes a first motor and a stirring frame. The first motor is arranged on the top of the mounting frame. The stirring frame is connected to the output end of the first motor. The bottom end of the stirring frame passes through the kettle body and the two form a rotational fit.
[0008] In one embodiment, it also includes a mounting bracket and a connecting shaft. The mounting bracket is provided with a connecting shaft rotatably arranged on both sides of the mounting bracket, and the ends of the two connecting shafts are respectively connected to the adjacent side of the shell.
[0009] In one embodiment, a second motor is further included. The second motor having an output end connected to an adjacent connecting shaft is mounted on one side of the mounting bracket.
[0010] In one of the embodiments, it also includes a feed hose, a high-pressure air pump and a connecting pipe. The feed hose is connected to the discharge valve, and a high-pressure air pump is also installed on the mounting bracket. A connecting pipe is connected between the air outlet of the high-pressure air pump and the feed hose.
[0011] In one embodiment, the stirring frame is composed of arranged rod-shaped bodies, so as to expand its stirring contact area.
[0012] The beneficial effect is that the utility model arranges heat-conducting cylinders at intervals on the kettle body and installs semiconductor temperature controllers inside the heat-conducting cylinders, thereby achieving uniform heating of the raw materials in the kettle body and ensuring the uniformity of heating, thereby meeting the temperature requirements of different chemical reactions. Then, a stirring frame driven by the first motor is adopted, combined with the arranged rod-shaped structure design of the stirring frame, which greatly increases the contact area between the stirring frame and the raw materials, improves the stirring efficiency, promotes the full mixing of the raw materials, and helps to improve the speed and yield of the chemical reaction. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0014] Figure 2 It is a three-dimensional structural sectional view of the parts such as the housing, the feed valve and the observation window of the utility model.
[0015] Figure 3 It is a three-dimensional structural sectional view of the stirring frame, heat-conducting cylinder and discharge valve of the utility model.
[0016] Figure 4 It is a three-dimensional structural cross-sectional view of the housing, heat-conducting tube and semiconductor temperature controller of the utility model.
[0017] In the accompanying drawings: 1-kettle body, 2-outer shell, 3-feeding valve, 4-observation window, 5-mounting frame, 6-first motor, 7-stirring frame, 8-heat conducting cylinder, 9-semiconductor temperature controller, 10-discharging valve, 11-mounting bracket, 12-connecting shaft, 13-second motor, 14-discharging hose, 15-high-pressure air pump, 16-connecting pipe. DETAILED DESCRIPTION
[0018] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.
[0019] Embodiment: A chemical engineering reactor, such as Figure 1-Figure 4 As shown, it includes a kettle body 1, a shell 2, a feed valve 3, an observation window 4, a mounting frame 5, a stirring assembly, a heat-conducting cylinder 8, a semiconductor temperature controller 9 and a discharge valve 10. The shell 2 is arranged around the outside of the kettle body 1. The kettle body 1 is used as the main chemical reaction container, and its outer layer is wrapped by the shell 2, which not only helps to keep warm by isolating the environment, but also effectively prevents the influence of the external environment on the reaction process. A feed valve 3 for controlling the feed of raw materials is arranged on the top of the kettle body 1, which is used to accurately control the raw materials entering the kettle body 1 and plays a switch role, thereby ensuring the stability of the reaction conditions. An observation window 4 that passes through the shell 2 is arranged on the kettle body 1, allowing the operator to directly Then observe the reaction situation in the kettle and adjust the reaction conditions in time. A mounting frame 5 is provided on the top of the kettle body 1, and a stirring assembly is installed on the mounting frame 5. The lower end of the stirring assembly passes through the kettle body 1 and is placed inside to stir and mix the reaction substances. In order to promote the full mixing of the reactants, heat-conducting cylinders 8 are also arranged at intervals on the kettle body 1. The heating end of the heat-conducting cylinder 8 is placed inside the kettle body 1. A semiconductor temperature controller 9 for regulating the temperature is provided inside the heat-conducting cylinder 8. The semiconductor temperature controller 9 can accurately adjust and maintain the temperature required for the reaction to ensure the smooth progress of the reaction. A discharge valve 10 for controlling the discharge of the reactants is provided at the bottom of the kettle body 1.
[0020] Specifically, through the uniform mixing of the stirring component and the uniform heating of the semiconductor temperature controller 9, the reaction conditions of the raw materials placed in the kettle body 1 can be more stable and sufficient, and the semiconductor temperature controller 9 can not only heat but also cool the reactants to meet the different needs of the reactants. It can not only achieve fine adjustment of the temperature, making it suitable for applications with high-precision temperature control, but also can quickly respond to temperature changes and achieve instant temperature adjustment, which provides more selection conditions for the temperature requirements of the reactants, thereby ensuring its good and stable chemical reaction operation.
[0021] like Figure 1 and Figure 3As shown, the stirring assembly includes a first motor 6 and a stirring frame 7. The first motor 6 is arranged on the top of the mounting frame 5. The stirring frame 7 is connected to the output end of the first motor 6. The stirring frame 7 is composed of an arranged rod-shaped body. The bottom end of the stirring frame 7 passes through the kettle body 1 and the two form a rotational fit. The stirring frame 7 is driven to rotate by the first motor 6. Combined with the design of the stirring frame 7, the stirring range can be effectively expanded to promote sufficient mixing of the reactants.
[0022] like Figure 1 and Figure 2 As shown, it also includes a mounting bracket 11 and a connecting shaft 12. The mounting bracket 11 is provided with a connecting shaft 12 rotatably arranged on the left and right sides of the mounting bracket 11, and the ends of the two connecting shafts 12 are respectively connected to the adjacent side of the housing 2.
[0023] like Figure 1 As shown, a second motor 13 is also included. The second motor 13 whose output end is connected to the adjacent connecting shaft 12 is installed on one side of the mounting bracket 11. Driven by the second motor 13, the kettle body 1 carrying the reactants can swing and operate, thereby assisting the chemical reaction of the reactants.
[0024] like Figure 1 As shown, it also includes a discharge hose 14, a high-pressure air pump 15 and a connecting pipe 16. The discharge valve 10 is connected to the discharge hose 14, and the high-pressure air pump 15 is also installed on the mounting bracket 11. The connecting pipe 16 is connected between the air outlet of the high-pressure air pump 15 and the discharge hose 14. The high-pressure gas generated by the high-pressure air pump 15 acts on the discharge hose 14 through the connecting pipe 16, and according to the Bernoulli principle, it helps to push the reaction product to be discharged quickly and smoothly from the kettle body 1, thereby improving the discharge efficiency.
[0025] When using the device, first ensure that the mounting bracket 11 is firmly placed on a flat ground, then add the raw materials into the kettle body 1 through the feed valve 3, then turn on the first motor 6 and the semiconductor temperature controller 9, the first motor 6 drives the connected stirring frame 7 to rotate, so as to fully mix the raw materials in the kettle body 1. Since the stirring frame 7 adopts an arranged rod-shaped structure design, this can significantly increase the contact area between the stirring frame 7 and the raw materials, thereby achieving a more uniform mixing effect. At the same time, the semiconductor temperature controller 9 starts to work, and evenly supplies heat to the kettle body 1 through the heat-conducting tube 8. Since the heat-conducting tube 8 is evenly distributed on the kettle body 1, and its heating end penetrates deep into the kettle body 1, accurate temperature control can be achieved, which not only provides uniform heat distribution, but also can quickly adjust the temperature according to the reaction requirements to ensure the stability of the reaction conditions; in order to facilitate the monitoring of the reaction situation in the kettle body 1, the staff can directly view the internal state through the observation window 4, and then start the second motor 13, the second motor 13 drives the connecting shaft 12 connected to it to swing, and then drives the kettle body 1 loaded with raw materials to swing, so as to further improve the uniformity of raw material mixing. When the material reaction is completed, the discharge valve 10 is opened, and the material will be discharged through the discharge hose 14. In this step, the high-pressure air pump 15 is started to deliver high-pressure gas into the hose through the connecting pipe 16. According to the Bernoulli principle, the material in the discharge hose 14 is discharged smoothly and quickly, ensuring the efficiency and smoothness of the entire discharge process. At this point, the entire reaction process is completed.
[0026] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A chemical engineering reactor, comprising a reactor body (1), characterized in that: The kettle (1) further comprises a shell (2), a feed valve (3), an observation window (4), a mounting frame (5), a stirring assembly, a heat-conducting cylinder (8), a semiconductor temperature controller (9) and a discharge valve (10). The shell (2) is arranged around the outside of the kettle (1). The top of the kettle (1) is provided with a feed valve (3) for controlling the feed of raw materials. The kettle (1) is provided with an observation window (4) passing through the shell (2) for observing the internal reaction of the kettle (1). A mounting frame (5) is provided on the mounting frame (5), wherein a stirring assembly is installed, wherein the lower end of the stirring assembly passes through the kettle body (1) and is disposed inside the kettle body for stirring and mixing the reaction substances, and heat-conducting cylinders (8) are arranged in an interval manner on the kettle body (1), wherein the heating end of the heat-conducting cylinder (8) is disposed inside the kettle body (1), and a semiconductor temperature controller (9) for regulating temperature is disposed inside the heat-conducting cylinder (8), and a discharge valve (10) for controlling the discharge of the reactants is disposed at the bottom of the kettle body (1).
2. A chemical engineering reactor according to claim 1, characterized in that: The stirring assembly comprises a first motor (6) and a stirring frame (7); the first motor (6) is arranged on the top of the mounting frame (5); the stirring frame (7) is connected to the output end of the first motor (6); the bottom end of the stirring frame (7) passes through the kettle body (1) and the two form a rotational fit.
3. A chemical engineering reactor according to claim 2, characterized in that: It also includes a mounting bracket (11) and a connecting shaft (12), wherein the mounting bracket (11) is provided with a connecting shaft (12) rotatably disposed on both sides of the mounting bracket (11), and the ends of the two connecting shafts (12) are respectively connected to the adjacent side of the housing (2).
4. A chemical engineering reactor according to claim 3, characterized in that: A second motor (13) is also included. A second motor (13) having an output end connected to an adjacent connecting shaft (12) is mounted on one side of the mounting bracket (11).
5. A chemical engineering reactor according to claim 4, characterized in that: It also includes a material discharge hose (14), a high-pressure air pump (15) and a connecting pipe (16); the material discharge hose (14) is connected to the discharge valve (10); a high-pressure air pump (15) is also installed on the mounting bracket (11); and a connecting pipe (16) is connected between the air outlet of the high-pressure air pump (15) and the material discharge hose (14).
6. A chemical engineering reactor according to claim 5, characterized in that: The stirring frame (7) is composed of arranged rod-shaped bodies, so as to be suitable for expanding its stirring contact area.